The steady shear viscosity of filled polymeric liquids described by a linear superposition of two relaxation mechanisms

Filled polymeric liquids often exhibit apparent yielding and shear thinning in steady shear flow. Yielding results from non-hydrodynamic particle—particle interactions, while shear thinning results from the non-Newtonian behavior of the polymer melt. A simple equation, based on the linear superposition of two relaxation mechanisms, is proposed to describe the viscosity of filled polymer melts over a wide range of shear rates and filler volume fraction.The viscosity is written as the sum of two generalized Newtonian liquid models. The resulting equation can describe a wide range of shear-thinning viscosity curves, and a hierarchy of equations is obtained by simplifying the general case. Some of the parameters in the equation can be related to the properties of the unfilled liquid and the solid volume fraction. One adjustable parameter, a yield stress, is necessary to describe the viscosity at low rates where non-hydrodynamic particle—particle interaction dominate. At high shear rates, where particle—particle interactions are dominated by interparticle hydrodynamics, no adjustable parameters are necessary. A single equation describes both the high and low shear rate regimes. Predictions of the equation closely fit published viscosity data of filled polymer melts. n power-law index - n ₁,n ₂ power-law index of first (second) term - shear rate - steady shear viscosity - ₀ zero-shear rate viscosity - _{0, 1}, _{0, 2} zero-shear rate viscosity of first (second) term - time constant - ₁, ₂ time constant of first (second) term - µ _r relative viscosity of filled Newtonian liquid - ₀ yield stress - ø solid volume fraction - ø _m maximum solid volume fraction     

Rheology of brown coal-water suspensions

Techniques for measuring the fundamental flow properties of as-mined Victorian brown coal suspensions are developed. Flow properties are presented for Morwell, Yallourn and Loy Yang coals as a function of concentration for fixed particle size distribution. Even at the relatively low solids concentration of 20 to 30 percent by weight, the suspensions exhibit complex non-Newtonian characteristics. Generally at high concentration, the suspensions are thixotropic with a shear rate dependent viscosity and exhibit a yield stress. The inherent thixotropy of the coals can be exploited and it is technically but perhaps not economically feasible to transport the as-mined coals in a pipeline. The power requirement to pump the coals in a pipeline is found to be 10 to 30 times that required to pump black coal in the Black Mesa pipeline in the U.S.A. The differences in the rheological properties of the three coals is related to the surface properties of the coal particle — expressed in terms of carboxylate and inorganic cation content, and to differences in the pore volume of the coals. The flow characteristics of one coal can be converted to that of another simply by varying either the carboxylate or ionic content of the suspension.     

A slit viscometer for the measurement of the viscosity of aqueous systems at high temperatures

A slit viscometer has been constructed to measure the viscosity of aqueous systems at temperatures up to 140 °C. Liquid is forced backwards and forwards through the slit by the use of varying air pressure. The flow rate is obtained from the time for the liquid to pass conductivity probes located in liquid reservoirs either side of the slit. The pressure difference between two points on the slit wall is determined using a differential pressure transducer. By varying the slit height measurements can be made on liquids with viscosities in the range 10 to 10^–3 Pa s. Shear rates from 10 to 10⁴ s^–1 can be achieved. A simple microcomputer control system enables the shear stress to be automatically increased and decreased stepwise. Representative data on polysaccharide solutions and strach suspensions are presented. The viscometer is particularly well-suited for following temperature-dependent biopolymer transitions and the thermal depolymerisation of water soluble polymers.     

Fragile networks and rheology of concentrated suspensions

Suspensions consisting of particles of colloidal dimensions have been reported to form connected structures. When attractive forces act between particles in suspension they may flocculate and, depending on particle concentration, shear history and other parameters, flocs may build-up in a three-dimensional network which spans the suspension sample. In this paper a floc network model is introduced to interpret the elastic behavior of flocculated suspensions at small deformations. Elastic percolation concepts are used to explain the variation of the elastic modulus with concentration. Data taken from the suspension rheology literature, and new results with suspensions of magnetic -Fe₂O₃ and non-magnetic -Fe₂O₃ particles in mineral oil are interpreted with the model proposed.Non-zero elastic modulus appeared at threshold particle concentrations of about 0.7 vol.% and 0.4 vol.% of the magnetic and non-magnetic suspensions, respectively. The difference is attributed to the denser flocs formed by magnetic suspensions. The volume fraction of particles in the flocs was estimated from the threshold particle concentration by transforming this concentration into a critical volume concentration of flocs, and identifying this critical concentration with the theoretical percolation threshold of three-dimensional networks of different coordination numbers. The results obtained indicate that the flocs are low-density structures, in agreement with cryo-scanning electron micrographs. Above the critical concentration the dynamic elastic modulus G was found to follow a scaling law of the type G ( _f - _f ^c ) ^f , where _f is the volume fraction of flocs in suspension, and _f ^c is its threshold value. For magnetic suspensions the exponent f was found to rise from a low value of about 1.0 to a value of 2.26 as particle concentration was increased. For the non-magnetic a similar change in f was observed; f changed from 0.95 to 3.6. Two other flocculated suspension systems taken from the literature showed a similar change in exponent. This suggests the possibility of a change in the mechanism of stress transport in the suspension as concentration increases, i.e., from a floc-floc bond-bending force mechanism to a rigidity percolation mechanism.     

Generalized characteristic of polymer blend melt viscosity

A very simple reduction procedure is suggested for the blend viscosities of different polymer pairs. This procedure is based on the comparison of the blend viscosity, normalized either to the matrix or to the disperse phase viscosity, with the viscosities ratio of the initial polymers ( _m / _d ). We have obtained, for 13 different pairs containing 30% of the second component, the universal linear dependencies, mutual analysis of which allows connection of their special points with the stream morphology. The fibrillous morphology takes place in the range of _m / _d = 0, 1–5. Simultaneous, the thin skin consisting of the disperse phase polymers is formed. These results confirm the predominant role of the viscosities ratio in fibrillar composite material formation in comparison with the interphase tension phenomena.     

Flow mechanisms in dense silica-metal oxide-water suspensions

The rheological properties of dense silica in water suspensions (approx. 50% solids by volume) containing additions of metal oxides were examined. Metal oxides used were ferric, zinc and stannic. To prevent settling, testing was performed in a rheometer which was modified to provide for continual stirring of the materials. Relatively small oxide additions had the effect of thickening the mixtures and making them non-Newtonian. Different rate-limiting steps for flow were identified depending on the particular mixture, testing temperature and shear strain rate. Flow could be described using empirical equations which are identical to those often used to describe plastic flow in solid crystalline materials.     

Experimentelle Bestimmung Binghamscher Stoffparameter

An experiment is described to determine the two Bingham material constants (yield stress _f and differential viscosity ) of viscoplastic fluids. The principle of the experiment is based on the falling-ball technique, where the stationary velocities of balls with different diameters and densities are measured. The required theory to calculate the Bingham material constants is illustrated. Experimental results of aqueous Carbopol 941-solutions are reported. These are listed in dependence of concentration in tables and diagrams.

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Zusammenfassung Es wird ein Versuchsaufbau beschrieben, der es ermöglicht, die beiden Binghamschen Stoffparameter (Fließspannung _f und differentielle Viskosität ) einer viskoplastischen Flüssigkeit zu bestimmen. Der Versuch basiert auf dem Kugelfallprinzip, bei dem in einem Zylinder die stationäre Sinkgeschwindigkeit von Kugeln im Schwerefeld gemessen werden. Neben der Geschwindigkeit gehen das spezifische Gewicht der Flüssigkeit sowie die Geometrie und das spezifische Gewicht verschieden großer Kugeln in die Berechnung der Stoffparameter ein. Die zugehörige Theorie wird kurz erläutert. Im experimentellen Teil werden wäßrige Carbopol 941-Lösungen untersucht. Die Ergebnisse sind in Abhängigkeit der Konzentration tabellarisch angegeben und graphisch dargestellt.

     

Stress amplification and plastic flow for spheroidal shells: Applications to myopia

Amplification of effective stress and plastic strain rates after yielding are derived for the anisotropic stress fields of the prolate and oblate spheroidal shells as models of the myopic and hyperopic eyes. Dimensionless closed-form results are presented for arbitrary axis ratio with both constant shell thickness and variable shell thickness, using the constant scleral mass assumption. The results show that the myopic and hyperopic eyes are susceptible to failure by plastic yielding at the equator and pole, respectively, for high intraocular pressures. Experimental data from the equatorial zone of rabbit sclera shows scleral yielding and plastic flow for intraocular pressures greater than 32 mm Hg. Practical applications include glaucoma and pathological myopia.     

Rheology of concentrated microgel solutions

Viscosity, modulus, and yield stress for 0–6 wt% aqueous solutions of Carbopol 941 were investigated using constant shear rate, constant shear stress, and dynamic oscillatory experiments. The microgel character of the polymer was evident from the solid-like behavior of the solutions above 1 wt%. Yield stress increased with concentration, but yield occurred at a critical shear strain of 40%, independent of concentration. The static stress-strain relationship became non-linear at ~ 25% strain, in fair agreement with the onset of non-linear response in the storage modulus at ~ 10% strain. Small strain moduli from static and low frequency measurements agreed rather well; modulus values obtained from the recoverable strain after yielding were 30–40% smaller. Solutions flowed at near-constant stress in the low shear rate regime; at higher rates the stress increases with shear rate more rapidly. The viscosity did not obey the Cox-Merz rule. Steady-state viscosity scaled with polymer concentration to the 3/4 power. Results were interpreted using a cellular, deformable sphere model for the polymer, in analogy to emulsions and foams.     

Flow behaviour of molten 2,4,6-trinitrotoluene (TNT) between concentric cylinders

The flow behaviour of pure and commercial molten TNT when subjected to very high rates of shear in a rotational viscometer over the temperature range 82.0 to 95.4°C is presented. All data obtained suggest that the behaviour of molten TNT is Newtonian, contrary to the conclusions of some published work, and the temperature dependence of the viscosity of pure TNT is adequately described by an Arrhenius-type relationship of the form = A e ^B/T whereA = 0.000 541,B = 3 570 andT is the Kelvin temperature. A similar relationship is obtained for commercial TNT. Under some instrumental conditions discontinuities are seen in the shear stress—shear rate flow curves. An analysis of these discontinuities shows them to be caused by the transition from laminar to turbulent flow. Possible implications for processibility and initiation of explosives are discussed.     

Effect of solids concentration in dense suspensions of silica-iron(III) oxide and water

The rheological properties of dense suspensions, of silica, iron (III) oxide and water, were studied over a range of solids concentrations using a viscometer, which was modified so as to prevent settling of the solid components. Over the conditions studied, the material behaved according to power—law flow relationships. As the concentrations of silica and iron(III) oxide were increased, an entropy term in the flow equation was identified which had a silica dependent and an iron (III) oxide dependent component. This was attributed to a tendency to order into some form of structural regularity. A, A, B, C pre-exponential functions (K Pa^–n s^–1) - C _ox volume fraction iron (III) oxide - Q activation energy (kJ mol^–1) - R gas constant (kJ mol^–1 K^–1) - R _v silica/water volume ratio - T temperature (K) - n power-law index - H enthalpy (kJ mol^–1) - S entropy change (kJ mol^–1 K^–1) - shear strain rate (s^–1) - shear stress (Pa)     

The influence of flow-induced non-Newtonian fluid properties on turbulent drag reduction

Friction factors and velocity profiles in turbulent drag reduction can be compared to Newtonian fluid turbulence when the shear viscosity at the wall shear rate is used for the Reynolds number and the local shear viscosity is used for the non-dimensional wall distance. On this basis, an apparent maximum drag reduction asymptote is found which is independent of Reynolds number and type of drag reducing additive. However, no shear viscosity is able to account for the difference between the measured Reynolds stress and the Reynolds stress calculated from the mean velocity profile (the Reynolds stress deficit). If the appropriate local viscosity to use with the velocity fluctuation correlations includes an elongational component, the problem can be resolved. Taking the maximum drag reduction asymptote as a non-Newtonian flow, with this effective viscosity, leads to agreement with the concept of an asymptote only when the solvent viscosity is used in the non-dimensional wall distance.     

Elongational viscosity by fiber spinning

Isothermal melt, fiber-spinning was recently analyzed by means of a nonlinear, integral, constitutive equation that incorporates shear history effects, spectrum of relaxation times, shear-thinning, and extension thinning or thickening when either the drawing force or the draw ratio is specified. The predictions agreed with experimental data on spinning of polystyrene, low-density polyethylene, and polypropylene melts. The predicted apparent elongational viscosity along the threadline (which, as shown in this work, must be identical to that measured experimentally by fiber spinning type of elongational rheometers) is compared with the true elongational viscosity predicted by the same constitutive equation under well-defined experimental conditions of constant extension rate, independent of any strain history. It is concluded that the apparent elongational viscosity, as measured by fiber-spinning, approaches the true elongational viscosity at low Weissenberg numbers (defined as the product of the liquid's relaxation time multiplied by the extension rate). At moderate Weissenberg numbers, the two viscosities may differ by an order of magnitude and their difference grows even larger at high Weissenberg numbers.     

Simple linear viscoelastic models of dilute solutions of polymer molecules and emulsion droplets

The complex viscosity of microemulsions shows relaxation processes of which the largest relaxation time is about 10^–5 s or less. This time can be attributed to relaxation of stresses in the surface of emulsion droplets pertaining to interfacial tension. Superimposed on a spherical droplet surface shape fluctuations can occur due to thermal energies. Our aim is to show the influence of thermal shape fluctuations on the complex viscosity of emulsions. The method used in the derivation has also been applied to inflexible rods to demonstrate its feasibility by showing the formal rheological equivalence of in length thermally fluctuating rods and Rouse's simple model of polymers. The emulsion results have been applied to a dilution series of a non-ionic microemulsion.     

Direct measurement of static yield properties of cohesive suspensions

A technique of yield stress investigation based upon the combined use of two devices (an applied stress rheometer and an instrument for measuring the propagation velocity of small amplitude, torsional shear waves) is described. Investigations into the low shear rate rheological properties of illitic suspensions are reported for shear rates, typically, in the range 10^–4— 10^–1 s^–1 under applied stresses in the range 0.01 — 10 Nm^–2 and involving shear strains between 10^–1 and 10^–4. Results are presented which demonstrate that the technique does not invoke the excessive structural disruption of material associated with applied shear rate based methods (direct and otherwise) and the widely encountered problem of wall slip at the surface of rotational measuring devices is avoided using miniature vane geometries. Results are compared with those obtained using smooth-walled cyclindrical measuring devices in both applied stress and applied shear rate instruments.Yield measurements are considered in relation to the structural properties of the undisturbed material state and shear moduli obtained by studying the propagation of small amplitude (10^–5 rad), high frequency (~ 300 Hz) torsional shear waves through the test materials are reported. Experimental techniques and instrument modifications to permit these measurements are described.     

Stability of Couette flow of liquids with power law viscosity

The stability of the Couette flow of the liquid with the power law viscosity in a wide annular gap has been investigated theoretically in this work with the aid of the method of small disturbances. The Taylor number, being a criterion of the stability, has been defined using the mean apparent viscosity value in the main flow. In the whole range of the radius ratio, R _i /R _o and the flow index, n, considered (R _i /R _o 0.5, n = 0.25–1.75 ), the critical value of the Taylor number Ta _c is an increasing function of the flow index, i.e., shear thinning has destabilizing influence on the rotational flow, and dilatancy exhibits an opposite tendency.In the wide ranges of the flow index, n > 0.5, and the radius ratio, R _i /R _o > 0.5, the wide-gap effect on the stability limit is predicted to be almost the same for non-Newtonian fluids as for Newtonian ones. The ratio on the critical Taylor numbers for non-Newtonian and Newtonian fluids: Ta _c (n) and Ta _c (n = 1) obey a generalized functional dependence: Ta _c (n)/Ta _c (n = 1) = g(n), where g(n) is a function corresponding to the solution for the narrow gap approximation.Theoretical predictions have been compared with experimental results for pseudoplastic liquids. In the range of the radius ratio R _i /R _o > 0.6 the theoretical stability limit is in good agreement with the experiments, however, for R _i /R _o < 0.6, the critical Taylor number is considerably lower than predicted by theory.     

A note on the coefficient of viscosity of pure molten 2,4,6-trinitrotoluene (TNT)

The viscosity of pure molten TNT has been investigated over the temperature range 82.0°–95.4°C. The temperature dependence of viscosity was found to be best represented by a relation of the type = A e ^B/T whereA = 0.000541,B = 3570, is the viscosity in mPa s andT is the temperature in Kelvin. Earlier work, which suggests an inverse temperature dependence of the flow activation energy, is shown to include an error in the published equation for the temperature dependence of the viscosity of molten TNT.