Combining Brillouin spectroscopy and laser-SAW technique for elastic property characterization of thick DLC films

Surface Brillouin spectroscopy (SBS) has been widely used for elastic property characterization of thin films. For films thicker than 500 nm, however, the wavelength of surface acoustic wave in the frequency range available for SBS is smaller than film thickness, and the SBS measures only the Rayleigh wave of the film. The laser-SAW technique, on the other hand, measures only the low-frequency portion of the surface acoustic wave dispersion and can estimate only one elastic modulus of the film (typically Young's modulus). In this work, we have combined the two methods to determine both Young's modulus and Poisson's ratio of a diamond-like carbon (DLC) film. It was found that reasonable estimates can be obtained for the longitudinal wave velocity, shear wave velocity, and Young's modulus of the film. The Poisson's ratio, however, still has a relatively large measurement error.     

Structural characterization of nickel-titanium film on silicon carbide

The presented work describes behavior of contact structures of Ni/Ti type on 6H-SiC n-type. The best contact resistivity obtained is 3.3 × 10⁻⁴ Ω cm². The structure showed excellent thermal stability, it was stable after being tested for 10 h at 900 °C. XRD analysis after annealing at 960 °C revealed orthorhombic Ni₂Si as the dominate phase.     

Ultrasonic material characterization using large-aperture PVDF receivers

This work describes the use of a large-aperture PVDF receiver in the measurement of liquid density and composite material elastic constants. The density measurement of several liquids is obtained with accuracy of 0.2% using a conventional NDE emitter transducer and a 70-mm-diameter, 52-μm P(VDF-TrFE) membrane with gold electrodes. The determination of the elastic constants is based on the phase velocity measurement. Diffraction can lead to errors around 1% in velocity measurement when using alternatively the conventional pair of ultrasonic transducers (1-MHz frequency and 19-mm-diameter) operating in through-transmission mode, separated by a distance of 100 mm. This effect is negligible when using a pair of 10-MHz, 19-mm-diameter transducers. Nevertheless, the dispersion at 10 MHz can result in errors of about 0.5%, when measuring the velocity in composite materials. The use of an 80-mm diameter, 52-μm-thick PVDF membrane receiver practically eliminates the diffraction effects in phase velocity measurement. The elastic constants of a carbon fiber reinforced polymer were determined and compared with the values obtained by a tensile test.     

A concise and efficient scattering matrix formalism for stable analysis of elastic wave propagation in multilayered anisotropic solids

This paper presents a concise and efficient scattering matrix formalism for stable analysis of elastic wave propagation in multilayered anisotropic solids. The formalism is capable of resolving completely the numerical instability problems associated with transfer matrix method, thereby obviating the extensive reformulation in its modified versions based on delta operator technique. In contrast to the earlier reflection matrix formalisms, all scattering matrices are obtained in a direct manner without invoking wave-propagator or scatterer operator concepts. Both local and global reflection and transmission matrices corresponding to scatterings in two and more layers are derived. The derivation of global scattering matrices in terms of the local ones is carried out concisely based on physical arguments to provide better insights into scattering mechanism. Another formulation which is even more succinct is also devised for obtaining the global scattering matrices directly from eigensolutions. The resultant expressions and algorithm are terse, efficient and convenient for implementation.     

First-principles calculations for elastic properties of OsB2 under pressure

The structure, elastic properties and elastic anisotropy of orthorhombic OsB₂ are investigated by density functional theory method with the ultrasoft pseudopotential scheme in the frame of the generalized gradient approximation (GGA) as well as local density approximation (LDA). The obtained structural parameters, elastic constants, elastic anisotropy and Debye temperature for OsB₂ under pressure are consistent with the available experimental data and other theoretical results. It is found that the elastic constants, bulk modulus and Debye temperature of OsB₂ tend to increase with increasing pressure. It is predicted that OsB₂ is not a superhard material from our calculations.     

Relationship between Rayleigh wave polarization and state of stress

This research develops an analytical model (using Stroh's formalism) to predict the affect of applied stress on the wave speed and the polarization of Rayleigh surface waves. Simulation results are then used to demonstrate that the polarization of a Rayleigh wave (which is reference-free) could be more sensitive than wave speed as an indicator of the state of stress.     

Resonant ultrasound spectroscopy and homogeneity in polycrystals

Resonant ultrasound spectroscopy (RUS) is capable of determining the bulk elastic properties of a solid from its characteristic vibration frequencies, given the dimensions, density and shape of the sample. The model used for extracting values of the elastic constants assumes perfect homogeneity, which can be approximated by average-isotropic polycrystals. This approximation is excellent in the small grain regime assumed for most averaging procedures, but for real samples with indeterminate grain size distributions, it is not clear where the approximation breaks down. RUS measurements were made on pure copper samples where the grain size distribution was changed by progressive heat treatments in order to find a quantitative limit for the loss of homogeneity. It is found that when a measure of the largest grains is 15% of the sample’s smallest dimension, the deviation in RUS fits indicates elastic inhomogeneity.     

Parameter measurement of the cylindrically curved thin layer using low-frequency circumferential Lamb waves

The characteristic parameters of a cylindrically curved thin layer include its elastic constants, thickness and curved radius. A layer is considered thin if the echoes from the front and back surfaces of the layer cannot be separated in the time domain, and/or that the wave arrivals corresponding to longitudinal and shear wave part cannot be identified in the time or space domain. This paper describes a low-frequency circumferential Lamb wave method to characterize those parameters of a cylindrically curved thin layer. The technique is based on the measurement of circumferential Lamb wave phase velocity and the unknown parameter is estimated through minimizing the mean square error obtained by comparing theoretical and experimental phase velocities. The sensitivity and accuracy of the proposed technique to different parameters are analyzed. Using the present technique, a cylindrically curved thin layer with thickness down to ten percent of the longitudinal wavelength can be successfully measured with an average relative error less than two-percent in our experiment.     

Bonding Interface Imaging and Shear Strength Prediction by Ultrasound

The propagation of a longitudinal ultrasonic wave normally incident upon an adhesively bonded structure is studied. The structure consists of adherend and adhesive layers with finite thickness. Interfaces between adherend and adhesive are regarded as distributed springs. Theoretical and experimental results show that resonant frequencies of the bonded structure vary sensitively with the interface stiffness constants and adhesive thickness, and these interface characteristics are inversed by the simulation annealing (SA) method. Furthermore, the distribution image of interface stiffnesses is compared with the state of fracture interface, and quantitative prediction of shear strength is achieved based on the distribution of interface stiffnesses and adhesive thicknesses by using a back-propagation neutral network. The average relative error of the shear strength from prediction to real value is 10.7%.     

Effect of anisotropy on acoustoelastic birefringence in wood

The ultrasonic velocity of shear waves propagating through radial direction of a wood plate specimen, transversely to the loading direction, was measured. By rotating an ultrasonic sensor, the oscillation direction of the shear waves was varied with respect to the wood plate axis and loading direction. The relationship between shear wave velocity and oscillation direction was examined to discuss the effect of anisotropy on the acoustoelastic birefringence in wood. The results obtained were summarized as follows. When the oscillation direction of the shear wave corresponded to the tangential direction of the wood specimen regardless of the stress direction, shear wave velocity decreased markedly and the relationship between shear wave velocity and rotation angle tended to become discontinuous. That is, when the shear waves oscillated in the anisotropic axis of the wood, the shear wave velocity peaked unlike in the case of oscillation in the stress direction. In an isotropic material (acrylic, aluminum 5052), on the contrary, when the shear waves oscillated in the stress direction of the specimen, the shear wave velocity peaked regardless of the main-axis direction of the specimen. On the basis of the discussion of these results, the ultrasonic shear wave propagating in wood under stress is confirmed to be polarized in the anisotropic axis of the wood.     

Synthetic aperture focusing for defect reconstruction in anisotropic media

Ultrasonic inspection plays an important role in numerous industrial fields. One of the prominent tasks with respect to quantitative nondestructive evaluation is the determination of location, shape, size and orientation of defects. In this respect, the synthetic aperture focusing technique (SAFT) has been successfully applied to isotropic materials over the years. In anisotropic media, however, its application suffers from several phenomena, which are the direction dependence of the ultrasonic velocities, the beam skewing effect and the modified transducer radiation characteristics. In this article, a SAFT imaging algorithm is presented which fully accounts for the nature of wave radiation and propagation within anisotropic materials. For three-dimensional defect reconstruction, the spatial dependence of the ultrasonic group velocities as well as the radiation characteristics of the transducer are exploited--respective algorithms have been implemented for orthotropic material symmetry. Tests have been performed on unidirectional composite material.     

Reflection of structural waves at a solid/liquid interface

This paper investigates the reflection characteristics of structural or guided waves in rods at a solid/liquid interface. Structural waves, whose wavelengths are much larger than the diameter of the rod, are described in a first approximation by classical one-dimensional wave theory. The reflection characteristics of such waves at a solid/liquid (melting) interface has been reported by two different ultrasonic measurement techniques: first, measuring the fast regression rate of a melting interface during the burning of metal rod samples in an oxygen-enriched environment, and second, monitoring the propagation of the solid/liquid interface during the slow melting and solidification of a rod sample in a furnace. The second work clearly shows that the major reflection occurs from the solid/liquid interface and not the liquid/gas interface as predicted by plane longitudinal wave reflectivity theory. The present work confirms this observation by reporting on the results of some specially designed experiments to identify the main interface of reflection for structural waves in rods. Hence, it helps in explaining the fundamental discrepancy between the reflection characteristics at a solid/liquid interface between low frequency structural waves and high frequency bulk waves, and confirms that the detected echo within a burning metallic rod clearly represents a reflection from the solid/liquid interface.     

Estimation of critical and viscous frequencies for Biot theory in cancellous bone

The use of Biot theory for modelling ultrasonic wave propagation in porous media involves the definition of a "critical frequency" above which both fast and slow compressional waves will, in principle, propagate. Critical frequencies have been evaluated for healthy and osteoporotic cancellous bone filled with water or marrow, using data from the literature. The range of pore sizes in bone gives rise to a critical frequency band rather than a single critical frequency, the mean of which is lower for osteoporotic bone than normal bone. However, the critical frequency is a theoretical concept and previous researchers considered a more realistic "viscous frequency" above which both fast and slow waves may be experimentally observed. Viscous frequencies in bone are found to be several orders of magnitude greater than calculated critical frequencies. Whereas two waves may well be observed at all ultrasonic frequencies for water-filled cancellous bone at 20 degrees C, it is probable megahertz frequencies would be needed for observation of two waves in vivo.     

The use of an orthogonality relation for reducing the size of finite element models for 3D guided waves scattering problems

The scattering of guided waves by complex shaped defects in three-dimensional (3D) waveguides is considered. For such problems, analytical solutions do not exist, and modal decomposition techniques based on the establishment of the displacement and stress fields in the vicinity of the scatterer are quite heavy and complicated to perform. On the other hand, finite elements (FE)-based methods constitute a powerful way to obtain solutions, but they are known to be very memory consuming. This paper proposes a post-processing technique, based on a 3D orthogonality relation, to decompose a complex acoustic field produced by a scatterer and predicted by a 3D FE model, into plane waves, the amplitudes of which are quantified in the far field. This technique allows important reductions in the size of the FE models to be made. Two applications are presented to demonstrate the potential of this method. The first one concerns the scattering of the S₀ Lamb wave incident on a flat bottom circular hole. In this example, the amplitude of each mode is calculated via the orthogonality relation-based method, and compared to that obtained by simply monitoring the displacements at appropriate through-thickness positions. In the second application, the incident S₀ Lamb mode is converted into five modes scattered by a defect of complex geometry.     

Spatially resolved ultrasonic attenuation in resistance spot welds: implications for nondestructive testing

Spatial variation of ultrasonic attenuation and velocity has been measured in plane parallel specimens extracted from resistance spot welds. In a strong weld, attenuation is larger in the nugget than in the parent material, and the region of increased attenuation is surrounded by a ring of decreased attenuation. In the center of a stick weld, attenuation is even larger than in a strong weld, and the low-attenuation ring is absent. These spatial variations are interpreted in terms of differences in grain size and martensite formation. Measured frequency dependences indicate the presence of an additional attenuation mechanism besides grain scattering. The observed attenuations do not vary as commonly presumed with weld quality, suggesting that the common practice of using ultrasonic attenuation to indicate weld quality is not a reliable methodology.     

Ultrasonic investigation of amorphous carbon in various frequencies at low temperatures from 2.1 to 300 K

Using pulse echo overlap measurement, the elastic behavior of amorphous carbon has been studied at ambient and low temperatures. The smaller ratio B/G of the bulk modulus to shear modulus and smaller Poisson's ratio σ at room temperature indicate that there is an intrinsic stiffening of transverse acoustic phonons in the amorphous carbon. The acoustic velocity and attenuation for longitudinal modes have been measured between 2.1 and 300 K at three frequencies of 7, 21 and 35 MHz, respectively. Their frequency and temperature dependence are observed. The elastic constant C₁₁ increases with decreasing temperature and show enhanced stiffening at low temperatures. In the 130-220 K region, the abnormal change and effect of longitudinal velocity and attenuation with temperature and frequency, and a phase transition associated with structure relaxations are discussed.     

Shock waves generated by confined XeCl excimer laser ablation of polyimide

We investigate shock waves generated by excimer laser ablation of sheet polyimide confined in water. The velocities of the ablation-induced pressure waves in the water are determined by an optical probe system. We measure supersonic velocities up to a few hundred microns away from the irradiated surface, indicating the formation of shock waves. We use these velocities to calculate the corresponding pressures. They are already in the kbar range at fluences comparable to the threshold of ablation. The shock pressure varies as the square root of the incident laser fluence, a behavior that is explained by the rapid heating of the confined gaseous products of ablation.The initially planar shock waves propagate, become spherical, and decay within a few hundred microns in the surrounding water to acoustic waves. During spherical expansion the shock pressure drops as the inverse of the square of the propagation distance.The shock waves generated may be relevant in explaining photoacoustic damage observed in biological tissue after excimer-ablation at corresponding irradiances. They may also be important in material processing applications of excimer laser ablation of polymers as they can lead to plastic deformation.     

Ultrasonic characterization of shrinkage microporosity in aluminum castings

Shrinkage microporosity in cast aluminum was characterized utilizing the frequency dependence of ultrasonic attenuation caused by scattering from the pores. Measurements were made with the plate specimen immersed in water, and, by using a focused transducer, spatial resolution of about 2 mm was obtained. An accurate measure of attenuation was obtained by comparing the specimen’s ultrasonic signal with that from a pore-free reference specimen. Although the attenuation could be fitted using a single spherical pore size, better fits were obtained by assuming a lognormal distribution of spheres. Pore volume fraction inferred from the lognormal fits overestimates the actual volume fraction, determined from density measurements, by the same factor for all volume fractions. The actual volume fraction is overestimated by more than 100%, due to the complicated, nonspherical pore shapes, and must be taken into account to obtain accurate values of porosity. The strong correlation (r²=0.97) between ultrasonic and density-derived volume fractions permits reliable, nondestructive laboratory measurements of porosity.