Deposition of silica thin films formed by sol–gel method

Deposition of silica thin films on silicon wafer was investigated by in situ mass measurements with a microbalance configured for dip coating. Mass change was recorded with respect to deposition time when the substrate was fully immersed in the silica sol. Mass gain during deposition was higher than predicted from monolayer coverage of silica nano particles. This implied that deposition was facilitated by gelling of the nanoparticles on the substrate. The rate of deposition was enhanced by increasing the particle concentration in the sol and by decreasing the particle size from 12 to 5 nm. Increasing the salt concentration of the silica sol at constant pH enhanced the deposition of the silica particles. Reducing the pH of the sol from 10 to 6 decreased the deposition rate due to aggregation of the primary silica particles.     

Preparation and methodology for chemical mapping of sol–gel thin films containing lysozyme

Sol–gels are seeing widespread interest as suitable materials for the immobilization of biomolecules in applications ranging from optical coatings to specialty biocatalysts. Although there are numerous studies that have characterized these materials in terms of their macroscopic properties, few studies have examined and correlated these properties at the microscopic level. This study describes a spin-coating technique for the preparation of aluminum-supported sol–gel thin films containing immobilized lysozyme [E.C. 3.2.1.17] that are suitable for chemical mapping using FTIR microscopy operating in reflectance mode. This type of information can then be used to understand a variety of aspects of these materials which can be used for optimal engineering of these materials, as well as insightful design and modeling. A data analysis method was developed to extract information on chemical speciation and domain information on the materials from FTIR data matrices. Results from these studies indicated that, contrary to what might be expected, these sol–gels are not homogeneous on the microscopic level. Instead, they are heterogeneous in both the distribution of lysozyme and hydrophobic monomers at the scale investigated (20 μm resolution). The method described here has promise in terms of providing a non-invasive approach of chemically mapping concentrations of proteinaceous and related substances as well as chemical domains in situ in sol–gel thin films.     

Simultaneous formation of ferrite nanocrystals and deposition of thin films via a microwave-assisted nonaqueous sol–gel process

Combination of the surfactant-free nonaqueous sol–gel approach with the microwave technique makes it possible to synthesize Fe₃O₄, CoFe₂O₄, MnFe₂O₄, and NiFe₂O₄ nanoparticles of about 5–6 nm and with high crystallinity and good morphological uniformity. The synthesis involves the reaction of metal acetates or acetylacetonates as precursors with benzyl alcohol at 170 °C under microwave irradiation of 12 min. Immersion of glass substrates in the reaction solution results in the deposition of homogeneous metal ferrite films whose thickness can be adjusted through the precursor concentration. If preformed nickel nanoparticles are used as a type of curved substrate, the ferrite nanoparticles coat the seeds and form core–shell structures. These results extend the microwave-assisted nonaqueous sol–gel approach beyond the simple synthesis of nanoparticles to the preparation of thin films on flat or curved substrates.     

In situ silica reinforcement of natural rubber by sol–gel process via rubber solution

The in situ silica filling of natural rubber (NR) was carried out via the sol–gel reaction using tetraethoxysilane. The effect of the in situ silica content on the curing, mechanical, dynamic mechanical and thermal properties of the composite vulcanizate materials was investigated in comparison to that with a commercial silica preparation. The Mooney viscosity of the in situ silica filled NR vulcanizates showed a lower value compared with that of the commercial filled ones. The mechanical properties of the in situ silica composite materials, i.e., the moduli and compression set, were improved compared with the commercial silica filler NR vulcanizates. The reinforcement effect of in situ silica did not accord with the Smallwood equation but in contrast was in good agreement with the Guth and Gold equation using a shape factor (f) which itself was in close agreement with estimates derived from independent TEM analysis. The pseudo-network structure of the in situ silica was low, which resulted in a lower storage modulus at 25 °C. By filling NR with in situ silica, the thermal properties of the composite vulcanized material were also improved, and well dispersed in situ silica particles within the NR matrix were also observed.     

In situ silica reinforcement of methyl methacrylate grafted natural rubber by sol–gel process

In situ silica reinforcement of natural rubber (NR) grafted with methyl methacrylate (MMA) (MMA-GNR) was achieved via the sol–gel reaction of tetraethoxysilane (TEOS) by the use of solid rubber and latex solutions. Silica contents within the MMA-GNR as high as 48 and 19 phr were obtained when using the solid rubber and latex solutions, respectively, under optimum conditions. The conversion efficiency of TEOS to silica was close to 95%. The in situ formed silica MMA-GNR/NR composite vulcanizates were prepared. MMA-GNR/NR composite vulcanizates reinforced with the in situ formed silica prepared by either method had similar mechanical properties to each other, but a shorter cure time and higher mechanical properties than those reinforced with the commercial silica at 9 phr. The TEM micrographs confirmed that the in situ formed silica particles were well dispersed within the MMA-GNR/NR composite matrix, whilst the commercial silica particles showed a significant level of agglomeration and a lower level of dispersion.     

In situ sol–gel preparation of high transparent fluorinated polyimide/nano-MgO hybrid films

Hybrid nanocomposite films of magnesium oxide (MgO) in fluorinated polyimide (PI) from 4, 4′-(hexafluoroisopropylidene) diphthalic anhydride (6FDA) and 4, 4′-Diaminodiphenyl ether (ODA) have been successfully fabricated via an in situ sol–gel polymerization technique. The MgO content in hybrid films was varied from 0 to 5 wt%. The hybrid films were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), field-emission scanning electron microscopy (FESEM), ultraviolet–visible (UV–Vis) spectroscopy and thermal gravimetric analyses (TGA). The results of FTIR, XRD and FESEM showed that the MgO nanoparticles were well dispersed in the polymer matrix due to the coordination between the carbonyl group of polymers and Mg atom, and the as-prepared hybrid films exhibited excellent optical transparency in the visible region and good UV-shielding properties in the UV region. Although the thermal stability of the hybrid films is slight inferior to pure PI, it is still good for the practical application below the temperature of 300 °C.     

Effect of sol–gel hydrophobicity on the distribution and structure of different proteins in organically modified sol–gel thin films

Although the use of silica sol–gels for protein entrapment has been studied extensively our understanding of the interactions between the immobilization matrix and the entrapped biomolecules is still relatively poor. Non-invasive in situ spectroscopic characterization is a promising approach to gain a better understanding of the fundamentals governing sol–gel immobilization of biomolecules. This work describes the application of Fourier transform infrared (FTIR) microscopy to determine the influence of modifying the sol–gel hydrophobicity, by varying the content of the organically modified precursor propyltrimethoxysilane (PTMS), on the distribution and structure of three model proteins (lysozyme [EC 3.2.1.17], lipase [EC 3.1.1.3] and bovine serum albumin (BSA)) in silica sol–gel thin films. FTIR analysis of the overall immobilized protein positional distribution showed a Gaussian type distribution. FTIR microscopic mapping however, revealed that the spatial distribution of proteins was heterogeneous in the sol–gel thin films. When this positional information provided by FTIR microscopy was taken into account, areas of high protein concentration (clusters) were found and were not found to be homogeneously distributed. The shape of these clusters was found to depend on the type of protein entrapped, and in some cases on the composition of the sol–gel. Positional analysis of the distribution of the organically modified precursor PTMS in relation to the protein distribution was also conducted. The localized concentration of PTMS was found to positively correlate with the protein concentration in the case of lipase and negatively correlate in the case of lysozyme and BSA. These results indicate that lysozyme and BSA concentration was higher in areas of low hydrophobicity, while lipase concentration was higher in areas of high hydrophobicity within the sol–gel. Additionally, as determined by peak shape analysis of the amide I peak a higher PTMS content appeared to conserve protein structure in high concentration clusters for lipase. In contrast, lysozyme and BSA, appeared to retain their structure in high concentration clusters better at lower PTMS contents. A hypothesis speculating on the nature of the hydrophobic/hydrophilic interactions between the proteins and the sol–gel domains as the reason for these differences is presented.     

Fabrication of surface-patterned ZnO thin films using sol–gel methods and nanoimprint lithography

Surface-patterned ZnO thin films were fabricated by direct imprinting on ZnO sol and subsequent annealing process. The polymer-based ZnO sols were deposited on various substrates for the nanoimprint lithography and converted to surface-patterned ZnO gel films during the thermal curing nanoimprint process. Finally, crystalline ZnO films were obtained by subsequent annealing of the patterned ZnO gel films. The optical characterization indicates that the surface patterning of ZnO thin films can lead to an enhanced transmittance. Large-scale ZnO thin films with different patterns can be fabricated by various easy-made ordered templates using this combination of sol–gel and nanoimprint lithography techniques.     

Synthesis and characterization of tellurium-doped CdO nanoparticles thin films by sol–gel method

In this work, tellurium (Te) doped CdO nanoparticles thin films with different Te concentrations (1, 3, 5, 7 and 10 %) were prepared by sol–gel method. The effects of Te doping on the structural, morphological and optical properties of the CdO thin films were systematically studied. From X-ray diffraction spectra, it has seen that all of thin films were formed polycrystalline and cubic structure having (111), (200) and (311) orientations. The structure of CdO thin films with Te-dopant was formed the unstable CdTeO₃ monoclinic structure crystal plane ( $ {\bar{\text{1}}\text{22}} $ 1 ¯ 22 ), however, the intensity of this unstable peak of the crystalline phase decreased with the increase of Te-doping ratio. The strain in the structure is also studied by using Williamson-Hall method. From FE-SEM images, it has seen that particles have homogeneously distributed and well hold onto the substrate surface. Additionally, grain size increases from 27 to 121 nm with the increase of Te-doping ratio. Optical results indicate that 1 % Te-doped CdO thin film has the maximum transmittance of about 87 %, and the values of optical energy band gap increases from 2.50 to 2.64 eV with the increase of Te-doping ratio. These results make Te-doped CdO thin films an attractive candidate for thin film material applications.     

Optical and structural characteristics of yttrium doped ZnO films using sol–gel technology

Yttrium-doped ZnO gel was spin-coated on the SiO₂/Si substrate. The as-prepared ZnO:Y (YZO) thin films then underwent a rapid thermal annealing (RTA) process conducted at various temperatures. The structural and photoluminescence characteristics of the YZO films were discussed thereafter. Our results indicated that the grain size of YZO thin films being treated with various annealing temperatures became smaller as compared to the ones without being doped with yttrium. Furthermore, unlike other ZnO films, the grains of YZO thin films appeared to separate from one another rather than aggregating together as both types of the films were annealed under the same environment. The photoluminescence characteristic measured showed that the UV emission was the only radiation obtained. However, the UV emission intensity of YZO thin film was much stronger than that of the ZnO thin film after annealing them with the same condition. It was also found that the intensity increased with an increase in the annealing temperature, which was caused by the exciton generated and the texture surface of the YZO thin film.     

Probing internal environment of sol–gel bulk and thin films using multiple fluorescent probes

The selection of sol compositions, conditions of preparation and storage of gels are an important aspects for encapsulating biomolecules in gel matrix for applications in biosensor. In the present investigation, fluorescence spectroscopic measurements (emission and fluorescence lifetimes) were carried out in bulk gel and thin films prepared from sols with water and tetraethyl-orthosilicate (TEOS) containing different fluorescent probes viz Hoechst 33258 (H258), Pyranine (Py), and 7-Azaindole (7-AI) in different sols. Sols were prepared with addition of water, HCl and surfactant Triton X-100, and stored at room temperature (RT) and low temperature (4 °C). The spectral characteristics have been compared for two different storage conditions as a function of aging. The results of the present study clearly suggested that the internal environment of gels specifically the content of water inside the pores of the sol–gel matrix can be controlled by storage at 4 °C as compared to RT.     

Effect of sintering temperature on the structural, optical and electrical properties of sol–gel derived indium oxide thin films

Sol gel derived indium oxide, In₂O₃; films were prepared by spin coating technique. The films were dried and sintered at different sintering temperatures (300, 400, 450 and 500 °C) in air. The effect of sintering temperature on the structural, optical and electrical properties of In₂O₃ thin films was studied. The morphology and structure of the films were analyzed by scanning electron microscope and X-ray diffraction. The films showed a bcc structure that changes its 400-preferential orientation to 222 orientation as the sintering temperature increases from 300 to 500 °C. The optical behavior of the films was studied by measuring the transmission spectra in the wavelength range 200–2,500 nm. Different optical models have been proposed for fitting the transmittance data and simulate the optical constants as well as the film thickness of In₂O₃ films. The best fitting of the data was obtained by combining the classical Drude and OJL models coupled with the Bruggeman effective medium approximation. The optical parameters of Drude model (plasma frequency and damping constant) are used calculate the electrical properties of the films. The calculated values of the electrical sheet resistance were compared with those measured experimentally by four probes. The correlation between the film orientation change and its optical and electrical properties was discussed.     

Preparation and properties of VO2 thin films by a novel sol–gel process

Vanadium dioxide (VO₂) thin films were fabricated using a simple and novel sol–gel process in which V₂O₅ was used as the vanadium source; oxalic acid was used as the reducing agent; and polyvinyl alcohol was used as the film former to control the viscosity of the VO₂ precursor solution and bond vanadium ions. The microstructure and surface morphology of VO₂ films were studied by X-ray diffraction and scanning electron microscopy, respectively. The results showed that using polyvinyl alcohol forms porous nanostructure of VO₂ films with a uniform grain size of ~25 nm. The measured optical reflectance shows well-defined phase transition as observed by an increase of reflectance upon heating above the transition temperature from ~11 to ~30 % at 1,100 nm. Upon cooling, the expected hysteresis is observed.     

Silver containing sol–gel derived silica thin films: effect of aluminum incorporation on optical,microstructural and bactericidal properties

Silver containing silica (Ag–SiO₂) thin films with and without aluminum (Al) were prepared on soda-lime-silica glass by spin coating of aqueous sols. The coating sol was formed through mixing tetraethyl orthosilicate [Si(OC₂H₅)₄]/ethanol solution with aqueous silver nitrate (AgNO₃) and aluminum nitrate nonahydrate [(AlNO₃)₃·9H₂O] solutions. The deposited films were calcined in air at 100, 300 and 500 °C for 2 h and characterized using x-ray diffraction, UV-visible and x-ray photoelectron spectroscopy. The effect of Al incorporation and calcination treatment on microstructure and durability of the films, and chemical/physical state of silver in the silica thin film have been reported. The bactericidal activity of the films was also determined against Staphylococcus aureus via disk diffusion assay studies before and after chemical durability tests. The investigations revealed that the optical, bactericidal properties and chemical durability of Ag–SiO₂ films can be improved by Al addition. The Al-modified Ag–SiO₂ thin films do not exhibit any coloring after calcination in the range of 100–500 °C, illustrating that silver is incorporated within the silica gel network in ionic form (Ag⁺). Al incorporation also improved the overall durability and antibacterial endurance of Ag–SiO₂ thin films.     

Investigation of time-dependent stability and surface defects in sol–gel derived IGZO and IZO thin films

Journal of Sol-Gel Science and Technology - Electrocatalytic hydrogen evolution is an exercisable way to achieve large-scale application of hydrogen energy. It is of great significance to develop...     

Electrochromic and photoelectrochromic properties of sol–gel derived tungsten trioxide/titania composite thin films

Tungsten trixoide/titania (WO₃-titania) composite thin films with W/Ti molar ratios of 100/0, 98/2, 96/4, 94/6 92/8 and 90/10 were prepared on fluorine-doped tin oxide conducting glass, and their electrochromic (EC) and photoelectrochromic (PEC) performances were investigated in this study. The composite thin films were synthesized by sol–gel process using peroxotungstic acid and titanium (IV) n-butoxide as the precursors. The surface morphology and composition of the composite thin films were characterized using scanning electron microscope with energy dispersive spectrometer. Electrochemical experiments with in situ spectroscopic measurement were employed to study the EC properties of the composite thin films. It was found that the presence of titania in the WO₃ matrix might slightly decreases its EC performance. PEC cells using the composite thin films as the working electrode and a sputtered semitransparent platinum thin film on ITO as the counter electrode were fabricated and their PEC performances were investigated. The device using composite thin film prepared from sol solution with a W/Ti molar ratio of 96/4 exhibited the best PEC performance.     

Mechanical and chemical properties of thick hybrid sol–gel silica coatings from acid and base catalyzed sols

Sol–gel silica hybrid coatings from acid and base catalyzed sols were examined. The sol precursors were tetraethyl orthosilicate (TEOS) and methyltriethoxysilane (MTES). It is generally accepted that the type of catalyst has a significant impact on the micro-structure of the resulting polysilicates. Weakly branched polymers are formed in acid catalyzed sols and highly branched, compact, particle like polymers are formed in base catalyzed sols. The mechanical and chemical properties of sol–gel derived silica coatings from acid and base catalyzed sols were studied as a function of the heat treatment temperature and time. Hardness and elastic modulus were measured by micro indentation measurements. The chemical composition of both types of coatings was characterized by X-ray photoelectron spectroscopy (XPS) and infrared spectroscopy (FTIR).     

Effects of growth behaviors on chemical and physical properties of sol–gel derived ZnO:Ga films

In this study, we investigated the effects of different heating processes on the structural, electrical and chemical properties of ZnO:Ga (GZO) films from the viewpoint of nucleation and growth behaviors. An infrared heating furnace and a traditional tube furnace were employed for the homogeneous and heterogeneous nucleation of GZO films. XRD patterns demonstrated that the preferential growth orientation of both kinds of GZO films is still the (002) direction. XPS data implied that the infrared heating process enables more uniform distribution of the dopant material and retards the oxidization of gallium in grain boundary areas. At the same time, the textured crystallite might provide a free tunnel for oxygen diffusion. Thus, the activation of free charge carriers could be more efficient when the GZO films were annealed under vacuum. As a result, the samples annealed by the infrared heating furnace had a noticeably high carrier concentration. Although the mobility was slightly smaller than that of the samples annealed by the tube furnace, film resistivity dropped obviously in general.     

Mesoporous hybrid and nanocomposite thin films. A sol–gel toolbox to create nanoconfined systems with localized chemical properties

Mesoporous Thin Films (MTF) can be created by combining sol–gel synthesis, template self-assembly and chemical surface modification. A wide palette of inorganic (oxides, phosphates, carbon-based, etc.) and hybrid organic–inorganic frameworks with a variety of composition, pore sizes, and nanoscale, organic or biological functions located in the inorganic skeleton, pore surface or pore interior can be obtained. The properties of the functional pore systems are tuned by the pore size and geometry, wall composition and surface features. These MTF with interesting electronic and optical controlled features are indeed a “nanofacility”. Well-defined monodisperse sized pores also act as nanoreactors, or nanocavities with controlled environment and behaviour. In the last years, the production of accessible MTF, in which either the pore surface or pore volume can be modified by organic functional groups or nanoparticles has been thoroughly explored. Each highly controlled MTF originated from a reproducible and modular synthesis is in itself a building block for more complex structures, presenting order at different length scales (molecular, mesoscopic, macroscopic), and novel properties derived thereof. Selected examples of optical and chemical behaviour of these multiscale materials are presented to illustrate these points.     

Photocatalytic and antibacterial activities of Ag-doped ZnO thin films prepared by a sol–gel dip-coating method

Silver-doped ZnO thin films with various loadings of Ag in the range of 0–10 mol% were prepared by the sol–gel dip-coating method. All prepared films show X-ray powder diffraction patterns that matched with ZnO in its würtzite structure. The grain size decreased as the Ag loading increased. The prepared films, under UV blacklight illumination, produced a photocatalytic degradation of methylene blue, rhodamine B and reactive orange solutions. Furthermore, they inhibited the growth of Escherichia coli bacteria under UV blacklight irradiation and to a lesser extent in dark conditions. The photocatalytic and antibacterial activities of the prepared films increased with Ag loading, presumably because Ag enhanced the efficiency of generation of superoxide anion radicals (^•O₂ ⁻) and hydroxyl radicals (^•OH).