Time‐resolved method for the measurement of volume changes during polymerization

A new laser scanning dilatometer, based on a simplified capillary‐type dilatometer using a laser scan micrometer for the detection of changes of the sample dimension, is described. The method can be applied to time‐resolved measurements of volume changes for transparent and nontransparent samples. The time resolution of the setup is below 1 s, the absolute error in determining the volume change is below 0.0004 cm³, and the accuracy of the measured shrinkage is better than 0.2 vol. %. The operation temperature ranges from room temperature to 160 °C. The setup has been applied to the investigation of the volume shrinkage during the curing of epoxy resins [diglycidyl ether of bisphenol A (DGEBA)] without and with fillers. Furthermore, the effect of a phase transformation on the volume has been demonstrated by the melting of a crystalline phase (succinic anhydride) dispersed in a DGEBA matrix due to the heat of reaction. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2314–2325, 2005     

Free radical ring‐opening polymerization of cyclic allylic sulfides: Liquid monomers with low polymerization volume shrinkage

The free radical polymerization of four methylated cyclic allylic sulfides was examined with reference to their polymerization volume shrinkage and the effect of ring size on reactivity. The compounds examined were 2‐methyl‐5‐methylene‐1,3‐dithiane ( 5 ) (solid), 2‐methyl‐6‐methylene‐1,4‐dithiepane ( 6 ) (liquid), 6‐methyl‐3‐methylene‐1,5‐dithiacyclooctane ( 7 ) (liquid), and 6,8‐dimethyl‐3‐methylene‐1,5‐dithiacyclooctane ( 8 ) (liquid). The monomers were stable materials not requiring any special handling or storage conditions. They were polymerized in bulk using thermal azobisisobutyronitrile (AIBN, VAZO88) and photochemical initiators (Ciba DAROCUR 1173) and in benzene solutions (AIBN, 70 °C). The six‐membered ring monomer 5 was unreactive whereas seven‐membered ring monomer 6 polymerized to high conversion in bulk. In addition, 6 did not polymerize in benzene solution at 70 °C at [ 6 ] = 1.25M. Eight‐membered ring monomers 7 and 8 polymerized in bulk to complete conversion with thermal and photochemical initiators to give lightly crosslinked materials. Near complete conversion to soluble polymers could be obtained in solution polymerizations in benzene. Soluble polymers were also obtained in photochemical initiated bulk polymerizations by lowering initiator concentrations or length of irradiation. The methyl substituent had no effect on which allylic carbon–sulfur bond fragmented in the ring‐opening step. The polymerization volume shrinkages of monomers 7 and 8 were 1.5 and 2.4% respectively and together with monomer 4 (1.5–2.0% shrinkage) are the best available liquid free radical ring‐opening monomers that can be polymerized in bulk at room temperature. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 202–215, 2001     

Direct Measurement of Cure‐Induced Stress in Thermosetting Materials by Means of a Dynamic Mechanical Analyzer

Summary: Significant stresses develop during cure in functional and structural applications of polymeric materials ranging from glass fiber composites to advanced functional polymers used in microelectronics, optoelectronics, and biomaterials applications. These stresses arise from a combination of chemical shrinkage and stiffness buildup in a confined geometry. In this paper, a new method for direct measurement of cure‐induced stresses during curing of thermosetting materials by using the iso‐strain mode of a dynamic mechanical analyzer (DMA) has been developed. A thermal tape was used to facilitate maintaining a constant strain and initiate the iso‐strain measurement. Two quartz rods with a small gap were used to contain the material. The top of the quartz rod and one side of the thermal tape were secured by the fixed clamp, while the bottom quartz rod and the other side of the thermal tape were clamped with the moveable force probe. The cure force was thereby directly measured by the probe during the curing process. The cure stress buildup was observed to occur after a certain duration that corresponds to the gel point. Experimental results clearly show that curing at lower temperature could lead to higher cure stress due to the earlier onset of vitrification. An investigation of the stress buildup as a function of degree of cure indicates that a majority of the cure stress was generated in the vitrification regime. The methodology proposed herein provides an accurate experimental approach to investigate the cure‐induced stress generated in a thermosetting material in applications ranging from microelectronics and optoelectronics packaging to biomaterials amongst others.

Evolution of cure force and heat flow measured by means of DMA and DSC, respectively, at cure temperature 100 °C.     

Effects of temperature on cure kinetics and mechanical properties of vinyl–ester resins

The relationships among cure temperature, chemical kinetics, microstructure, and mechanical performance have been investigated for vinyl–ester resins. Fourier transform infrared spectroscopy was used to follow the reactions of vinyl–ester and styrene during isothermal curing of Dow Derakane 411‐C‐50 at 30 and 90°C. Reactivity ratios of vinyl–ester and styrene vinyl groups were evaluated using the copolymer composition equation. The results indicate that the ratio of vinyl–ester to styrene double bonds incorporated into the network is greater for 30 than for 90°C cure. Mechanical properties were obtained for systems subjected to isothermal cures at 30 and 90°C and postcured above ultimate T_g. The results show that the initial cure temperature significantly affects the mechanical behavior of vinyl–ester resin systems. In particular, values of strength and fracture toughness for postcured samples initially cured isothermally at 30°C are significantly higher than those obtained for samples cured isothermally at 90°C. Examination of fracture surfaces using atomic force microscopy revealed the existence of a nodular microstructure possessing characteristic nodule dimensions that are affected by the temperature of cure. Such features suggest the existence of phase separation during cure. A binary interaction model in conjunction with chemical kinetic data and estimated solubility parameters was used to evaluate enthalpic interactions between the growing polymer network and monomers of the vinyl–ester system. The results indicate that the interaction energy becomes increasingly endothermic as cure progresses and that this energy is affected by the temperature of cure through differences in copolymerization behavior. Hence, in addition to entropic factors, the changes in enthalpic contribution to the Gibbs free energy suggest that the probability of phase separation increases with extent of cure and that its onset is potentially affected by cure temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 725–744, 1999     

Warpage prediction of optical media

The warpage of injection–compression‐molded optical media, such as compact discs and digital video discs, due to asymmetric cooling during production is predicted. Thermally induced stress is calculated with a nonisothermal compressible flow simulation with a viscoelastic constitutive model. A finite element analysis is formulated with axisymmetric plate elements based on Kirchhoff thin‐plate theory to simulate the warpage of the disc due to the asymmetric thermal stress and gravity after demolding. Simulation results of warpage for compact‐disc‐recordable moldings are compared with experimental observations under different processing conditions, such as the melt temperature, mold temperature, and packing pressure, with an optical grade of polycarbonate. The comparison shows that the simulation well predicts the effects of various processing conditions. Both the simulation and experiment indicate that of the processing conditions, the mold temperature has the greatest effect on warpage. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 859–872, 2003     

Measurement and prediction of solubilities and diffusion coefficients of carbon dioxide in starch–water mixtures at elevated pressures

The solubility and diffusion coefficient of carbon dioxide in intermediate‐moisture starch–water mixtures were determined both experimentally and theoretically at elevated pressures up to 16 MPa at 50 °C. A high‐pressure decay sorption system was assembled to measure the equilibrium CO₂ mass uptake by the starch–water system. The experimentally measured solubilities accounted for the estimated swollen volume by Sanchez–Lacombe equation of state (S‐L EOS) were found to increase almost linearly with pressure, yielding 4.0 g CO₂/g starch–water system at 16 MPa. Moreover, CO₂ solubilities above 5 MPa displayed a solubility increase, which was not contributed by the water fraction in the starch–water mixture. The solubilities, however, showed no dependence on the degree of gelatinization (DG) of starch. The diffusion coefficient of CO₂ was found to increase with concentration of dissolved CO₂, which is pressure‐dependent, and decrease with increasing DG in the range of 50–100%. A free‐volume‐based diffusion model proposed by Areerat was employed to predict the CO₂ diffusivity in terms of pressure, temperature, and the concentration of dissolved CO₂. S‐L EOS was once more used to determine the specific free volume of the mixture system. The predicted diffusion coefficients showed to correlate well with the measured values for all starch–water mixtures. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 607–621, 2006     

Effect of oligo(spiroorthocarbonate)s on the volume shrinkage of epoxides during crosslinking by sulfonium salt‐initiated cationic polymerization of epoxides

Oligo(spiroorthocarbonate)s 1 , which were synthesized by the polycondensation of pentaerythritol derivatives with tetraethylorthocarbonate, were employed as comonomers in the cationic polymerization of epoxide initiated by sulfonium salt. In the copolymerization, the spiroorthocarbonate moiety of 1 underwent double ring‐opening reaction, leading to the efficient diminution of the volume shrinkage upon the copolymerization. Thermal properties of the resulting networked polymers were evaluated by TGA. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1564–1568     

Polyaddition of bifunctional spiro orthoesters with bifunctional acid chlorides accompanying double ring‐opening isomerization

Polyaddition of bifunctional spiro orthoesters (SOEs) with bifunctional acid chlorides was examined to develop zero‐shrinkage polymerization. The polyaddition afforded the corresponding polyether‐esters by repeating the addition reaction accompanying the double ring‐opening isomerization of the SOE moiety in a manner similar to the reaction of monofunctional SOEs with acid chlorides. The polyaddition accompanied a slight shrinkage or expansion in volume. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 68–73, 2000     

Thermal shrinkage of electrospun PVP nanofibers

This paper outlines the shrinkage of electrospun polyvinylpyrrolidone (PVP) fiber mats during thermal treatment. The thermal behavior and phase changes within the fibers were investigated by DSC and TGA/DTA. Five precursors with different PVP loading in ethanol were electrospun. The mats shrinkage as function of temperature was measured in the RT–200 °C range. Shrinkage rate drastically increased above the polymer glass transition point, T_g (150–180 °C), due to increase in polymer chain mobility. Mats shrinkage at 200 °C as function of PVP concentration showed a minimum at ∼10%wt. Below 10% PVP the mats morphology is non‐uniform, consisting of beads and fibers. Above 10% PVP, only flat and uniform fibers were observed. This paper outlines the dominant mechanism governing the mats shrinkage during heating. In addition, the effect of PVP concentration on the expansion of fibers diameter was investigated and found to be consistent with the linear shrinkage observing a minimum at ∼10% PVP. The effect of applied voltage on mat shrinkage was investigated, and showed a minimum at 12 kV. Understanding the interplay between fibers morphology and thermal shrinkage allows precursor composition and system optimization needed for minimizing shrinkage negative effects on the structure and properties of electrospun fiber mats. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 248–254     

Near‐infrared spectroscopic studies on the cure behaviors of the CAE/DGEBA blend system initiated by a thermal latent catalyst

The latent properties and cure behaviors of an epoxy blend system based on cycloaliphatic epoxy (CAE) and diglycidyl ether of bisphenol A (DGEBA) epoxy containing N‐benzylpyrazinium hexafluoroantimonate (BPH) as a thermal latent initiator were investigated with near‐infrared (N‐IR) spectroscopy. The assignments of the latent properties and cure kinetics were performed by the measurements of the N‐IR reflectance for epoxide and hydroxyl functional groups at different temperatures and compositions. As a result, this system showed more than one type of reaction, and BPH was an excellent thermal latent catalyst without any coinitiator. The cure behaviors were identified by the changes in the absorption intensity of the hydroxyl groups at 7100 cm⁻¹ with different composition ratios. Moreover, characteristic N‐IR band assignments were used to evaluate the reactive kinetics and were shown to be an appropriate method for studying the cure behaviors of the CAE/DGEBA blend system containing a thermal latent catalyst. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 326–331, 2001     

Isoconversional method to explore the cure reaction mechanisms and curing kinetics of DGEBA/EMI‐2,4/nano‐SiC system

The curing kinetics of the diglycidyl ether of bisphenol‐A (DGEBA)/2‐ethyl‐4‐methylimidazole (EMI‐2,4)/nano‐sized carborundum (nano‐SiC) system was studied by means of nonisothermal differential scanning calorimetry (DSC). An isoconversional method of kinetic analysis yields a dependence of the effective activation energy E on the extent of conversion that decreases initially, and then increases as the cure reaction proceeds. The variations of E were used to study the cure reaction mechanisms, and the Shrinking Core Model was used to study the resin–particle reaction. The results show that the presence of nano‐SiC particles prevents the occurrence of vitrification, as well as inhibits the cure reaction. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 371–379, 2006     

Anisotropy in the thermal shrinkage of polyimide film

Anisotropy in a polyimide film was investigated in a quantitative manner by a nonlinear regression of the thermal shrinkage data obtained from thermomechanical analysis. The thermally induced shrinkage of this pyromellitic dianhydride–oxydianiline polyimide film at 573 K was directionally anisotropic in the film plane by as much as about 0.4%. The direction of maximum thermal shrinkage was inclined by about π/6 rad from the machine direction of the film. The thermal shrinkage behavior of the polyimide films in the vicinity of the glass‐transition temperature (T_g) showed an unusual anisotropic response. On the basis of a correlation between the anisotropy in the thermal shrinkage of the films and the molecular orientation of the polyimide, this characteristic thermal shrinkage behavior around T_g is suggested to be due to a recovery of the free volume lost by a physical aging process. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3222–3229, 2000     

Preparation and properties of high performance epoxy–silsesquioxane hybrid resins prepared using a maleimide–alkoxysilane compound as a modifier

An alkoxysilane compound possessing maleimide moiety (MSM) was prepared from N‐(4‐hydroxyphenyl)maleimide and 3‐glycidoxypropyltrimethoxysilane and was used as a modifier of epoxy resins. In situ curing epoxy resins with MSM resulted in epoxy resins with good homogeneity. Just 5–10 wt % of MSM is sufficient to yield high glass transition temperature (165 °C), good thermal stability above 360 °C, and high flame retardancy (LOI = 30) to bisphenol‐A‐based epoxy resins. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5787–5798, 2005     

Synthesis and characterization of new polyamides based on Diphenylaminoisosorbide

New aromatic polyamides were synthesized by the microwave‐assisted polycondensation of an optically active isosorbide‐derived diamine with different diacyl chlorides in the presence of a small amount of N‐methylpyrrolidinone. Polymers with inherent viscosities between 0.22 and 0.73 dL/g were obtained corresponding to molecular weights up to 140,000 g/mol. With interfacial polymerization or the Higashi method, lower molecular weight polymers were obtained with inherent viscosities in the range of 0.04–0.36 dL/g. Differential scanning calorimetry measurements clearly demonstrated the high thermal stability of these polymers (mp = 180–300 °C) and the absence of decomposition. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6480–6491, 2005     

Impact of average free‐volume element size on transport in stereoisomers of polynorbornene. I. Properties at 35 °C

This article demonstrates that transport of gases through glassy polymers is significantly influenced not only by the absolute amount but also by the distribution of free volume. Two stereoisomers of polynorbornene with nearly equivalent total free volume, but markedly different average free‐volume sizes, were evaluated. The free‐volume element size was probed with positron annihilation lifetime spectroscopy, wide‐angle X‐ray scattering, gas sorption, and molecular modeling. The permeation, sorption, and diffusion of light gases were measured in each stereoisomer at 35 °C. All analytical techniques indicated that one isomer (labeled as Architecture II) had a larger average free‐volume element size but fewer elements. This isomer also had a very slightly higher bulk density (1.000 vs 0.992 g/cm³ for the other stereoisomer). Architecture II also had gas sorption and diffusion coefficients that were two to three times those of the less dense counterpart. These differences have been attributed to differences in the free‐volume element size available within the polymer matrix. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2185–2199, 2003     

Structure and properties of polyethylene prepared via low‐frequency vibration‐assisted injection molding

A self‐made low‐frequency vibration‐assisted injection‐molding (VAIM) device was adopted to explore the relationship between mechanical property and morphology for high‐density polyethylene injected moldings. The main processing variables for the VAIM are vibration frequency and vibration pressure amplitude, and tensile properties and morphology were investigated under different VAIM processing conditions with conventional injection molding for comparison. The moldings prepared by VAIM exhibit a very well defined laminated morphology composed of a layered structure with enhanced crystallinity. Increased with vibration frequency at constant vibration pressure amplitude, the shish‐kebab structure is exhibited in the shear layer of the specimen prepared by VAIM, whereas row nucleation lamella exists in the same layer produced by enhanced vibration pressure amplitude at a constant vibration frequency. These oriented structures and enhanced crystallinity, confirmed by scanning electron microscopy, wide‐angle X‐ray diffraction, and differential scanning calorimetry, serve to obtain stronger injection moldings. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 13–21, 2005     

Effect of thermal history on the free volume properties of semi‐crystalline poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) membranes by positron annihilation lifetime spectroscopy

Free volume properties of a series of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) membranes, which were produced by various nonisothermal crystallization processes (rapid‐, step‐, and slow‐cooling processes), were investigated using positron annihilation lifetime (PAL) spectroscopy over a temperature range of 25–90 °C. From the annihilation lifetime parameters, the temperature dependence of free volume size, amount, size distribution, and fractional free volume and thermal expansion properties of free volume were discussed. A model which assumed that amorphous phase was subdivided into mobile and rigid amorphous fractions (MAF and RAF) in the semicrystalline polymer was considered to interpret the temperature dependence of those free volume properties. Morphological observation of the semicrystalline polymer by small‐angle X‐ray scattering (SAXS) indicated that the rapid‐cooled (cold‐crystallized) membranes showed a much thinner thickness of the repeating lamellar/amorphous layers and most likely higher amount of RAF, which restrained the chain motion, than the step‐ and slow‐cooled (melt‐crystallized) membranes. The difference of free volume properties among various PHBV membranes was created according to the crystalline structure of the polymer from different thermal history. The polymer crystallized with slower cooling rate induced higher crystallinity and resulted in less free volume amount and lower fractional free volume. In addition, the thermal expansion coefficients of free volume size were affected by the crystallization rate of PHBV polymer. Larger distribution of the free volume size of melt‐crystallized membranes was observed as a result of the bimodal distribution of the lamellar periodicity and less amount of RAF than that of the cold‐crystallized membranes. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 855–865, 2009     

Modification of surface properties of polyethylene by perfluoropolyether blending

The preparation of a stabile blend from thermoplastic polymer and lubricating additive was studied with high density polyethylene (HDPE) and perfluoropolyether (PFPE). PFPE was melt blended within HDPE by injection molding. The chemical composition of the mixtures, the relative amount of PFPE on the surface, and the nature of the surface were studied by three surface sensitive methods: attenuated total reflectance infrared (ATR‐IR) spectroscopy, secondary ion mass spectroscopy (SIMS), and contact angle (CA) measurement. All the blends exhibited improved hydrophobicity. CA and SIMS gave a maximum response when about 2.0 wt % PFPE was added, whereas ATR‐IR spectroscopy gave maximum response for an addition of about 3.0 wt %. No changes in surface properties were observed when samples were reanalyzed about 1–4 months after preparation. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2252–2258, 2005     

Specific ionic conduction in poly[oligo (oxyethylene glycol) methacrylate] (PMEO)–Li salt complexes under high‐pressure CO2

We measured the ionic conductivity of amorphous poly[oligo (oxyethylene glycol) methacrylate] (PMEO)–lithium salt complexes under a CO₂ pressure varying from 0.1 to 20 MPa. The pressure dependence of the conductivity was positive, and the conductivity was higher than that under an inert gas such as N₂. The ion‐conductive behavior has been modeled using both the Vogel–Tammann–Fulcher (VTF) equation and activation volume theory. The calculated parameters of the VTF equation show that CO₂ that had permeated into the PMEO matrix acts as solvent molecules to dissolve ions and lower the glass transition temperature at high pressures. The ionic conduction in PMEO complexes under high‐pressure CO₂ was scarcely related to the VTF parameters and activation volume equations. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3151–3158, 2005     

Delaminated zeolite‐catalysed synthesis of high‐molecular weight polycarbosilane as a low shrinkage SiC precursor

A polycarbosilane (PCS) with a higher number–average molecular weight (2710 vs. 1570), and hence with a higher ceramic yield (74 vs. 68%), compared to a commercial Nipusi type S PCS has been synthesized via the catalytic decomposition of polydimethylsilane at 400 °C using H‐ITQ‐2, a delaminated zeolite with a very high external surface area, as a solid acid. The silicon carbide film fabricated using this PCS was found to show a much lower level (16 vs. 39%) of shrinkage than the commercial PCS‐derived film, together with better mechanical properties, suggesting the potential of its preceramic polymer to produce robust ceramic coatings. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 725–732, 2008