Flow structures and heat transfer on dimples in a staggered arrangement

Vortex structures and heat transfer enhancement mechanism of turbulent flow over a staggered array of dimples in a narrow channel have been investigated using Large Eddy Simulation (LES), Laser Doppler Velocimetry (LDV) and pressure measurements for Reynolds numbers Re_H = 6521 and Re_H = 13,042.The flow and temperature fields are calculated by LES using dynamic mixed model applied both for the velocity and temperature. Simulations have been validated with experimental data obtained for smooth and dimpled channels and empiric correlations. The flow structures determined by LES inside the dimple are chaotic and consist of small eddies with a broad range of scales where coherent structures are hardly to detect. Proper Orthogonal Decomposition (POD) method is applied on resolved LES fields of pressure and velocity to identify spatial–temporal structures hidden in the random fluctuations. For both Reynolds numbers it was found that the dimple package with a depth h to diameter D ratio of h/D = 0.26 provides the maximum thermo-hydraulic performance. The heat transfer rate could be enhanced up to 201% compared to a smooth channel.     

Spatiotemporal representation of the dynamic modes in turbulent cavity flows

Proper orthogonal decomposition (POD) and dynamic mode decomposition (DMD) were used to extract the coherent structures in turbulent cavity flows. The spatiotemporal representation of the modes was achieved by performing the circular convolution of a change of basis on the data sequence, wherein the transformation function was extracted from the POD or DMD. The spatiotemporal representation of the modes provided significant insight into the evolutionary behavior of the structures. Self-sustained oscillations arise in turbulent cavity flows due to unsteady separation at the leading edge. The turbulent cavity flow at Re_D = 12,000 and a length to depth ratio L/D = 2 was analyzed. The dynamic modes extracted from the data clarified the presence of self-sustained oscillations. The spatiotemporal representation of the POD and DMD modes that caused self-sustained oscillations revealed the prevalent dynamics and evolutionary behavior of the coherent structures from their formation at the leading edge to their impingement at the trailing edge. A local minimum in the mode amplitude representing the energy contributions to the flow was observed upon the impingement of coherent structure at the trailing edge. The modal energy associated with the periodic formation of organized coherent structures followed by their dissipation upon impingement revealed the oscillatory behavior over time.     

URANS of flow and endwall heat transfer in a pinned passage relevant to gas-turbine blade cooling

This paper presents some results of URANS study of flow and heat transfer in a matrix of wall-bounded 8 × 8 round pins, mimicking internal cooling passage of gas-turbine blades. The focus is on flow unsteadiness, its role in heat transfer and the capabilities of RANS models to reproduce these features in a set-up of industrial relevance. The results for two Reynolds numbers, 10 000 and 30 000, are compared with the available experiments and LES. It is shown that the elliptic-relaxation eddy-viscosity model, ζ-f captures vortex shedding and the consequent gross effects on the flow development. However, a closer look at flow details reveals discrepancies, especially around the first three pin rows, where the unsteadiness reproduced by URANS shows much weaker amplitudes as compared with LES. Only further downstream the succession of forcing from a series of pins produced unsteadiness akin to those captured by LES. The comparison suggests that smaller structures undetected by URANS need to be resolved to capture properly the separation and wake characteristics of each row. At Re = 10 000, the average endwall Nusselt number agrees well with the LES, both being about 20% lower than in the experiment. For Re = 30 000 the URANS Nusselt is within 10% of the experimental value.     

Study of Near Wall Coherent Flow Structures on Dimpled Surfaces Using Unsteady Pressure Measurements

Unsteady pressure measurements have been performed inside a spherical dimple in a narrow channel for turbulent flow at Re _D ?=?40,000 with the aim to study coherent vortex structures and to get a deep insight into flow physics. Results confirm the formation of asymmetric coherent vortex structures switching between two extreme positions. Analysis of the pressure temporal distributions and correlation functions shows the presence of the anti-phase motion inside the dimple. Typical power laws of the pressure fluctuation energy spectrum ω ^???1 and ω ^???7/3 are reproduced.     

Multi-objective optimization of a dimpled channel for heat transfer augmentation

Staggered arrays of dimples printed on opposite surfaces of a cooling channel is formulated numerically and optimized with hybrid multi-objective evolutionary algorithm and Pareto optimal front. As Pareto optimal front produces a set of optimal solutions, the trends of objective functions with design variables are predicted by hybrid multi-objective evolutionary algorithm. The problem is defined by three non-dimensional geometric design variables composed of dimpled channel height, dimple print diameter, dimple spacing, and dimple depth, to maximize heat transfer rate compromising with pressure drop. Twenty designs generated by Latin hypercube sampling were evaluated by Reynolds-averaged Navier–Stokes solver and the evaluated objectives were used to construct Pareto optimal front through hybrid multi-objective evolutionary algorithm. The optimum designs were grouped by k-means clustering technique and some of the clustered points were evaluated by flow analysis. With increase in dimple depth, heat transfer rate increases and at the same time pressure drop also increases, while opposite behavior is obtained for the dimple spacing. The heat transfer performance is related to the vertical motion of the flow and the reattachment length in the dimple.     

Dynamic mode decomposition of turbulent cavity flows for self-sustained oscillations

Self-sustained oscillations in a cavity arise due to the unsteady separation of boundary layers at the leading edge. The dynamic mode decomposition method was employed to analyze the self-sustained oscillations. Two cavity flow data sets, with or without self-sustained oscillations and possessing thin or thick incoming boundary layers (Re_D = 12,000 and 3000), were analyzed. The ratios between the cavity depth and the momentum thickness (D/θ) were 40 and 4.5, respectively, and the cavity aspect ratio was L/D = 2. The dynamic modes extracted from the thick boundary layer indicated that the upcoming boundary layer structures and the shear layer structures along the cavity lip line coexisted with coincident frequency space but with different wavenumber space, whereas structures with a thin boundary layer showed complete coherence among the modes to produce self-sustained oscillations. This result suggests that the hydrodynamic resonances that gave rise to the self-sustained oscillations occurred if the upcoming boundary layer structures and the shear layer structures coincided, not only in frequencies, but also in wavenumbers. The influences of the cavity dimensions and incoming momentum thickness on the self-sustained oscillations were examined.     

Dynamic mode decomposition of turbulent cavity flows for self-sustained oscillations

Self-sustained oscillations in a cavity arise due to the unsteady separation of boundary layers at the leading edge. The dynamic mode decomposition method was employed to analyze the self-sustained oscillations. Two cavity flow data sets, with or without self-sustained oscillations and possessing thin or thick incoming boundary layers (Re_D = 12,000 and 3000), were analyzed. The ratios between the cavity depth and the momentum thickness (D/θ) were 40 and 4.5, respectively, and the cavity aspect ratio was L/D = 2. The dynamic modes extracted from the thick boundary layer indicated that the upcoming boundary layer structures and the shear layer structures along the cavity lip line coexisted with coincident frequency space but with different wavenumber space, whereas structures with a thin boundary layer showed complete coherence among the modes to produce self-sustained oscillations. This result suggests that the hydrodynamic resonances that gave rise to the self-sustained oscillations occurred if the upcoming boundary layer structures and the shear layer structures coincided, not only in frequencies, but also in wavenumbers. The influences of the cavity dimensions and incoming momentum thickness on the self-sustained oscillations were examined.     

Separated flow structures around a cylindrical obstacle in a narrow channel

A detailed experimental study is performed on the separated flow structures around a low aspect-ratio circular cylinder (pin-fin) in a practical configuration of liquid cooling channel. Distinctive features of the present arrangement are the confinement of the cylinder at both ends, water flow at low Reynolds numbers (Re = 800, 1800, 2800), very high core flow turbulence and undeveloped boundary layers at the position of the obstacle. The horseshoe vortex system at the junctions between the cylinder and the confining walls and the near wake region behind the obstacle are deeply investigated by means of Particle Image Velocimetry (PIV). Upstream of the cylinder, the horseshoe vortex system turns out to be perturbed by vorticity bursts from the incoming boundary layers, leading to aperiodical vortex oscillations at Re = 800 or to break-away and secondary vorticity eruptions at the higher Reynolds numbers. The flow structures in the near wake show a complex three-dimensional behaviour associated with a peculiar mechanism of spanwise mass transport. High levels of free-stream turbulence trigger an early instabilization of the shear layers and strong Bloor–Gerrard vortices are observed even at Re = 800. Coalescence of these vortices and intense spanwise flow inhibit the alternate primary vortex shedding for time periods whose length and frequency increase as the Reynolds number is reduced. The inhibition of alternate vortex shedding for long time periods is finally related to the very large wake characteristic lengths and to the low velocity fluctuations observed especially at the lowest Reynolds number.     

Scanning PIV investigation of the laminar separation bubble on a SD7003 airfoil

A laminar separation bubble occurs on the suction side of the SD7003 airfoil at an angle of attack α =  4–8° and a low Reynolds number less than 100,000, which brings about a significant adverse aerodynamic effect. The spatial and temporal structure of the laminar separation bubble was studied using the scanning PIV method at α =  4° and Re = 60,000 and 20,000. Of particular interest are the dynamic vortex behavior in transition process and the subsequent vortex evolution in the turbulent boundary layer. The flow was continuously sampled in a stack of parallel illuminated planes from two orthogonal views with a frequency of hundreds Hz, and PIV cross-correlation was performed to obtain the 2D velocity field in each plane. Results of both the single-sliced and the volumetric presentations of the laminar separation bubble reveal vortex shedding in transition near the reattachment region at Re = 60,000. In a relatively long distance vortices characterized by paired wall-normal vorticity packets retain their identities in the reattached turbulent boundary layer, though vortices interact through tearing, stretching and tilting. Compared with the restricted LSB at Re = 60,000, the flow at Re = 20,000 presents an earlier separation and a significantly increased reversed flow region followed by “huge” vortical structures.     

Numerical study of self-sustained oscillatory flows and heat transfer in channels with a tandem of transverse vortex generators

A numerical investigation was conducted into channel flows with a tandem of transverse vortex generators in the form of rectangular cylinders. The oscillatory behavior of the flow is studied. Data for heat transfer and flow losses are presented for 100≤Re≤400 and cylinder separation distances 1≤S/H≤4. The results are obtained by numerical solution of the full Navier-Stokes equations and the energy equation. Self-sustained flow oscillations are found for Re>100. Alternate and dynamic shedding of large vortex structures from the cylinders is observed by visualization of the numerically determined flow field. A heat transfer enhancement up to a factor 1.78 compared to plane channel flow is observed. Received on 16 July 1997     

基于速度梯度张量特征值的陷窝内旋涡分析

作为一种新型的涡流发生器,陷窝具有流动阻力小、综合传热性能高的特点,是现代高性能涡轮叶片内部冷却新技术. 旋涡的定量分析是陷窝强化传热优化设计的重要依据. 针对在不同陷窝模型下的旋涡结构、分离方式和背景压力变化引起的旋涡强度无法定量分析的问题,本文提出采用涡核速度和 涡核速度梯度张量特征值来定量分析旋涡的方法. 通过采用涡核处局部坐标系表示的速度矢量和速度梯度张量,得到了涡核的轴 向速度、径向速度、旋转角速度、轴向加速度和径向加速度,并在此基础上简化出了用最大轴向速度、最大轴向加速度和最大旋 转角速度综合表示的旋涡强度的定量分析方法. 用该方法分析了不同深宽比陷窝诱导的旋涡结构,随着深宽比的增大,最大轴向 速度、最大轴向加速度和最大旋转角速度均呈现明显的增大趋势,旋涡强度增大. 研究表明此方法具有数据处理简单、通用性强、 不受分离方式限制、不受背景压力影响的特点,且提取到的数据具有明确的物理意义,适用于各类旋涡定量分析.      

Heat transfer and pressure drop in dimpled fin channels

Heat transfer characteristics are examined comparatively for four sets of dimpled fin channels with Reynolds number (Re) ranging from 1500 to 11,000 in order to determine the effects of dimple arrangement, fin length (L) to channel hydraulic diameter (d) ratio and Re on heat transfer over the dimpled fin channel. These dimpled fin channels share the identical rectangular section of a channel aspect ratio (AR) of 6 with three different L/d of 8.9, 6.2 and 3.5. The two opposite dimpled fins with four different concave and convex arrangements affect the secondary flows and vortex structures tripped by dimples that signify various heat transfer performances over each dimpled fin. Heat transfer correlations for spatially averaged Nusselt number ($\overline{\mathit{Nu}}$) over each dimpled fin are generated using Re and L/d as the controlling parameters. A set of design criteria for determining the optimal L/d that offers the maximum cooling power available from the dimpled fin for each specified dimple arrangement on two opposite fin walls is derived to assist the design activities using the dimpled fin array.     

Large-scale structures of turbulent flows over an open cavity

Low Mach number turbulent flows over an open cavity were studied to investigate the quantitative characteristics of large-scale vortical structures responsible for self-sustained oscillations. Wind tunnel experiments with particle image velocimetry (PIV) were conducted in the range of the ratio of cavity length (L) to depth (D), 1<L/D<4, when the incoming boundary layer is turbulent at Re_θ=830 and 1810. Self-sustained oscillation modes were classified by varying the conditions of L/D and Re_θ. The oscillation modes were consistent with the number of vortical structures existing between the leading and trailing edges of the cavity. Proper orthogonal decomposition (POD) was employed to the spatial distributions of vertical velocity correlations on the lip line of cavity geometry. By examining the conditionally averaged distributions of the correlation coefficients of POD, the spatial characteristics of large-scale vortical structures for self-sustained oscillations were examined.     

Influence of wall proximity on characteristics of wake behind a square cylinder: PIV measurements and POD analysis

Influence of wall proximity on characteristics of the wake behind a two-dimensional square cylinder was experimentally studied in the present work. A low-speed recirculation water channel was established for the experiment; the Reynolds number based on the free-stream velocity and cylinder width (D) was kept at Re_D = 2250. Four cases with different gap width, e.g., G/D = 0.1, 0.2, 0.4 and 0.8, were chosen for comparison. Two experimental techniques, e.g., the standard PIV with high image-density CCD camera and TR-PIV with a high-speed camera were employed in measuring the wake field, enabling a comprehensive view of the time-averaged wake pattern at high spatial resolution and the instantaneous flow field at high temporal resolution, respectively. For the four cases, the difference in spatial characteristics of the wake in the vicinity of the plane wall was analyzed in terms of the time-averaged quantities measured by the standard PIV, e.g., the streamline pattern, the vector field, the streamwise velocity fluctuation intensity and the reverse-flow intermittency. The proper orthogonal decomposition (POD) method was extensively used to decompose the TR-PIV measurements, giving a close-up view of the energetic POD modes buried in the wake. The low-order flow model of the wake at G/D = 0.8 and 0.4 was constructed by using the linear combination of the first two POD modes and the time-mean flow field, which reflected well the vortex shedding process in the sense of the phase-dependent patterns. The intermittent appearance of the weakly separated region near the wall was found at G/D = 0.4. On going from G/D = 0.8 to 0.4, the remarkable variation of the instantaneous wake in the longitudinal direction confirmed that the wall constraint stretches the vortices in the plane of the wall and transfers the energy to the longitudinal component at the expense of the lateral one.     

Influence of rounding corners on the wake of a finite-length cylinder: An experimental study

This study aims to investigate experimentally the influence of rounding corners (r) as well as aspect ratio (AR) on the flow structures of a surface-mounted finite cylinder. The cylinders with sharp (r* = r/D = 0) and rounded corners (r*=0.167, 0.25 and 0.5) and aspect ratio or height-to-width/diameter ratio (AR = H/D) between 2 and 7 are utilized. The experiments are based on the five-hole probe and hot-wire measurements as well as the oil flow visualization. Wake measurements are made in an open return wind tunnel at the Reynolds number, Re = 1.6 × 10⁴, where Re is defined based on the side width/diameter (D) of the cylinder cross-section and the freestream velocity. It is found that r* and AR have significant effects on the flow structure from the perspective of wake topology, strength of streamwise vortices, and vortex shedding frequency. For all r* considered, the wake is characterized by a quadrupole type (both the tip and base vortices are present) at AR = 7, while a dipole type occurs for AR = 2 and 4 (the base vortices are absent). The strength (circulation) of the streamwise vortex structures is affected by r*. For all AR examined in the present study, the strengths of tip and base vortex structures decrease with increasing r*. The oil flow visualization demonstrates that the features of the horseshoe vortex are sensitive to r* and AR. With increasing r*, the location of the separation line moves downstream and the distance between horseshoe vortex legs decreases. Velocity measurements reveal that the downwash flow enhances with increasing r*. It is also found that the Strouhal number increases progressively by 60% as r* increases from 0 to 0.5, regardless of AR.     

Forced convection heat transfer on a heated bottom surface of cavity with different wall-height

Experiments to obtain the heat transfer characteristics of cavity, in which the downstream wall-heightD ₂ was changed from zero toD ₁ of upstream wall-height, have been performed. The vortex flow inside cavity was varied complicatedly depending on aspect-ratio of cavity and main flow velocity, and the flow pattern for cavity ofD ₂/D ₁=0.8 was altered entirely at theRe _H of about 1.5×10⁴. Three heat transfer regions ofNu _m versusRe _H were recognized for the cavity of large aspect-ratio. A close relation between those heat transfer behavior and approaching boundary layer flow was found. Heat transfer correlation was partially obtained for every cavities.     

Effects of rotation on flow in an asymmetric rib-roughened duct: LES study

We report on large-eddy simulations (LES) of fully-developed asymmetric flow in a duct of a rectangular cross-section in which square-sectioned, equally-spaced ribs oriented perpendicular to the flow direction, were mounted on one of the walls. The configuration mimics a passage of internal cooling of a gas-turbine blade. The duct flow at a Reynolds number Re = 15,000 (based on hydraulic diameter D_h and bulk flow velocity U₀) was subjected to clock-wise (stabilising) and anti-clock-wise (destabilising) orthogonal rotation at a moderate rotational number Ro = ΩD_h/U₀ = 0.3, where Ω is the angular velocity. The LES results reproduced well the available experimental results of Coletti et al. (2011) (in the mid-plane adjacent to the ribbed wall) and provided insight into the whole duct complementing the reference PIV measurement. We analyzed the effects of stabilising and destabilising rotation on the flow, vortical structures and turbulence statistics by comparison with the non-rotating case. The analysis includes the identification of depth of penetration of the rib-effects into the bulk flow, influence of flow three-dimensionality and the role of secondary motions, all shown to be strongly affected by the rotation and its direction.     

“Magnetic-ribs” in fully developed laminar liquid–metal channel flow

This paper documents the numerical investigation of the effects of non-uniform magnetic fields, i.e. magnetic-ribs, on a liquid–metal flowing through a two-dimensional channel. The magnetic ribs are physically represented by electric currents flowing underneath the channel walls. The Lorentz forces generated by the magnetic ribs alter the flow field and, as consequence, the convective heat transfer and wall shear stress. The dimensionless numbers characterizing a liquid–metal flow through a magnetic field are the Reynolds (Re) and the Stuart (N) numbers. The latter provides the ratio of the Lorentz forces and the inertial forces. A liquid–metal flow in a laminar regime has been simulated in the absence of a magnetic field (Re_H = 1000, N = 0), and in two different magnetic ribs configurations for increasing values of the Stuart number (Re_H = 1000, N equal to 0.5, 2 and 5). The analysis of the resulting velocity, temperature and force fields has revealed the heat transport phenomena governing these magneto-hydro-dynamic flows. Moreover, it has been noticed that, by increasing the strength of the magnetic field, the convective heat transfer increases with local Nusselt numbers that are as much 27.0% larger if compared to those evaluated in the absence of the magnetic field. Such a convective heat transfer enhancement has been obtained at expenses of the pressure drop, which increases more than twice with respect to the non-magnetic case.     

Experimental and high-order LES analysis of the flow in near-wall region of a square cylinder

A coupled experimental/numerical analysis of turbulent flow past a square cylinder is performed at the ERCOFTAC Reynolds number Re = U_∞D/ν = 21,400, where U_∞ is the inflow velocity and D the cylinder height. Complementary Laser Doppler Velocimetry (LDV) and high-order large-eddy simulations (LES) approaches, based on a spectral vanishing technique (SVV-LES), provide a comprehensive data base including both instantaneous data and post-processed statistics. Beyond these results, an achievement of the paper is to investigate the coherent structures developing on the sides and in the wake of the cylinder with a special focus on the flow features in the near-wall region. The flow is found to separate at the leading edge of the cylinder with the occurence of three-dimensional Kelvin-Helmholtz (KH) pairings localized in the separating shear layer. The interaction between these KH vortical structures and Von Kármán vortex shedding (VK) in the near wake is discussed based on both visualisations and frequency analysis. In particular, signatures of VK and KH vortical structures are found on velocity time samples.     

High-fidelity simulations of moving and flexible airfoils at low Reynolds numbers

The present paper highlights results derived from the application of a high-fidelity simulation technique to the analysis of low-Reynolds-number transitional flows over moving and flexible canonical configurations motivated by small natural and man-made flyers. This effort addresses three separate fluid dynamic phenomena relevant to small fliers, including: laminar separation and transition over a stationary airfoil, transition effects on the dynamic stall vortex generated by a plunging airfoil, and the effect of flexibility on the flow structure above a membrane airfoil. The specific cases were also selected to permit comparison with available experimental measurements. First, the process of transition on a stationary SD7003 airfoil section over a range of Reynolds numbers and angles of attack is considered. Prior to stall, the flow exhibits a separated shear layer which rolls up into spanwise vortices. These vortices subsequently undergo spanwise instabilities, and ultimately breakdown into fine-scale turbulent structures as the boundary layer reattaches to the airfoil surface. In a time-averaged sense, the flow displays a closed laminar separation bubble which moves upstream and contracts in size with increasing angle of attack for a fixed Reynolds number. For a fixed angle of attack, as the Reynolds number decreases, the laminar separation bubble grows in vertical extent producing a significant increase in drag. For the lowest Reynolds number considered (Re _c  = 10⁴), transition does not occur over the airfoil at moderate angles of attack prior to stall. Next, the impact of a prescribed high-frequency small-amplitude plunging motion on the transitional flow over the SD7003 airfoil is investigated. The motion-induced high angle of attack results in unsteady separation in the leading edge and in the formation of dynamic-stall-like vortices which convect downstream close to the airfoil. At the lowest value of Reynolds number (Re _c  = 10⁴), transition effects are observed to be minor and the dynamic stall vortex system remains fairly coherent. For Re _c  = 4 × 10⁴, the dynamic-stall vortex system is laminar at is inception, however shortly afterwards, it experiences an abrupt breakdown associated with the onset of spanwise instability effects. The computed phased-averaged structures for both values of Reynolds number are found to be in good agreement with the experimental data. Finally, the effect of structural compliance on the unsteady flow past a membrane airfoil is investigated. The membrane deformation results in mean camber and large fluctuations which improve aerodynamic performance. Larger values of lift and a delay in stall are achieved relative to a rigid airfoil configuration. For Re _c = 4.85 × 10⁴, it is shown that correct prediction of the transitional process is critical to capturing the proper membrane structural response.