Altered phase model for polymer clay nanocomposites

This paper describes a multiscale approach used to model polymer clay nanocomposites (PCNs) based on a new altered phase concept. Constant-force steered molecular dynamics (SMD) is used to evaluate nanomechanical properties of the constituents of intercalated clay units in PCNs, which were used in the finite element model. Atomic force microscopy and nanoindentation techniques provided additional input to the finite element method (FEM) model. FEM is used to construct a representative PCN model that simulates the composite response of intercalated clay units and the surrounding polymer matrix. From our simulations we conclude that, in order to accurately predict mechanical response of PCNs, it is necessary to take into account the molecular-level interactions between constituents of PCN, which are responsible for the enhanced nanomechanical properties of PCNs. This conclusion is supported by our previous finding that there is a change in crystallinity of polymeric phase due to the influence of intercalated clay units. The extent of altered polymeric phase is obtained from observations of a zone of the altered polymeric phase surrounding intercalated clay units in the "phase image" of PCN surface, obtained using an atomic force microscope (AFM). An accurate FEM model of PCN is constructed that incorporates the zone of the altered polymer. This model is used to estimate elastic modulus of the altered polymer. The estimated elastic modulus for the altered polymer is 4 to 5 times greater than that of pure polymer. This study indicates that it is necessary to take into account molecular interactions between constituents in nanocomposites due to the presence of altered phases, and furthermore provides us with a new direction for the modeling and design of nanocomposites.     

Nuclear magnetic resonance as a powerful tool for evaluation of intermolecular interaction: Correlation with rheological measurements of recycled nanocomposite

The degradation of polystyrene nanocomposite was carried out by mechanical recycling after multiple processing of thermo-oxidative ageing. It was found that the degradation of the quaternary salt present in the clay promotes degradation of the polymer. The clay exfoliation was affected by the nanocomposite degradation process as well as the dipolar interactions of polymer chains, which influences the physical and mechanical properties of the final nanocomposite. NMR is a powerful tool for the characterization at the molecular level; it is sensitive to variations in local segmental and global movements. The correlation between NMR relaxation and rheological analyses in polymer nanocomposites was observed. This study aims to understand the complex effects of degradation in polymeric systems containing nanoparticles. Several ¹H NMR relaxation parameters were analyzed. From the base line of the domain curves, the dipolar interaction phenomenon in polystyrene chains was investigated. The polymer chain heterogeneity was determined quantitatively from the MSE-FID, using a combination of Abragamian, Gaussian and exponential functions to fit experimental data. At least three domains: rigid, intermediate and mobile phases were identified based on the molecular mobilities.     

Influence of the e-beam irradiation and photo-oxidation aging on the structure and properties of LDPE-OMMT nanocomposite films

In this paper two systems, polyethylene (LDPE) and polyethylene/commercial organo-modified montmorillonite (LDPE/OMMT) nanocomposite, were subjected to e-beam irradiation at different doses and both the molecular modifications and mechanical properties have been investigated through solubility, FT-IR, calorimetric and tensile tests. Moreover, in some of the irradiated systems photo-oxidation aging was performed and its effects were studied. The results show an enhancement with irradiation of the positive effect of the nano-filler loading, related to the increase of the mechanical properties, due to the increase of the nano-filler polymer interaction.Nevertheless calorimetric and FT-IR data indicate that the well known reduction of LDPE/OMMT nanocomposite resistance to photo-oxidation ageing, with respect to LDPE, is amplified by ionizing radiation.     

Polymer-clay nanocomposites: a multiscale molecular modeling approach

A hierarchical procedure bridging the gap between atomistic and mesoscopic simulation for polymer-clay nanocomposite (PCN) design is presented. The dissipative particle dynamics (DPD) is adopted as the mesoscopic simulation technique, and the interaction parameters of the mesoscopic model are estimated by mapping the corresponding energy values obtained from atomistic molecular dynamics (MD) simulations. The predicted structure of the nylon 6 PCN system considered is in excellent agreement with previous experimental and atomistic simulation results.     

Molecular simulation to discover rheological properties and soil-binding ability of PHPA polymer on montmorillonite surface

Synthetic polymer fluids are increasingly being applied to support excavations in deep foundations. As these fluids are molecularly engineered, their underlying microstructure interaction with in situ soils significantly affect excavation stability and soil dispersion. However, little molecular-scale research has been done on the rheological behavior of partially hydrolyzed polyacrylamides (PHPA) polymer fluids on the clay surface. Molecular models of the clay–polymer systems are constructed using PHPA on montmorillonite (MMT) clay surface. Initial rheological properties and soil-binding ability at different shear rates, temperatures, and polymer concentrations are first studied using molecular dynamics (MD) simulations. It is found that the functional groups of PHPA can interact with the MMT surface and form a viscous film under the atomic interaction of hydrogen bonds, water bridges, and electrostatic attraction. The shear stress, σ increases with the shear rate and follows the power-law model. And the viscosity, η decreases as the shear rate increases, which is consistent with the experimental trend. However, the σ and η decrease with the increase of temperature. And the action mode of PHPA concentration has been identified from the MD perspective. This work provides insight into the molecular mechanism for PHPA's rheology on the clay surface and their interaction.     

Intercalated linear low density polyethylene (LLDPE)/clay nanocomposites prepared with oxidized polyethylene as a new type compatibilizer: Structural, mechanical and barrier properties

In this study, the use of low molecular weight oxidized polyethylenes (OxPE) with different molecular weight and acid number as a new type of compatibilizer in low density polyethylene (LLDPE)/org-clay nanocomposite preparation was examined. Nanocomposites having 5 phr (part per hundred) org-clay were prepared by melt processing. The effect of compatibilizer polarity and clay dispersion on the thermal, mechanical and barrier properties of the nanocomposites was investigated. It was observed that oxidized polyethylenes created a strong interfacial interaction between the clay layers and polymer phase based on the analysis of the linear viscoelastic behavior of the samples by small amplitude oscillatory rheometry. We showed that physical performance of the nanocomposites is not only affected by clay dispersion but also both melt viscosity and polarity of the oxidized polyethylene compatibilizers. It was found that oxygen permeability values of the nanocomposite samples prepared with the oxidized polyethylenes were lower than that of a sample prepared with conventional compatibilizer, maleic anhydride grafted polyethylene (PE-g-MA).     

Molecular modeling of interfaces between cellulose crystals and surrounding molecules: Effects of caprolactone surface grafting

A technical problem in cellulosic nanocomposite materials is the weak interaction between hydrophilic cellulose and hydrophobic polymer matrices. One approach to solve this difficulty is to chemically graft monomers of the matrix polymer onto the cellulose surface. An important question is to understand the effect such surface modification has on the interfacial properties. Semi-empirical approaches to estimate work of adhesion based on surface energies do not provide information on specific molecular interactions. Details about these interactions were obtained using molecular dynamics (MD) simulation. Cellulose interfaces with water and caprolactone medium were modeled with different amounts of grafted caprolactone. The modification lead to an increased work of adhesion between the surface and its surrounding medium. Furthermore, the MD simulations showed that the interaction between cellulose, both modified and non-modified, and surrounding medium is dominated by Coulomb interactions, predominantly as hydrogen bonds.     

Shear‐induced clay dispersion in HDPE/PEgMA/organoclay composites as studied via real‐time rheological method

In current study, a real‐time rheological method was used to investigate the intercalation and exfoliation process of clay in high‐density polyethylene/organoclay (HDPE/OMMT) nanocomposites using maleic anhydride grafted polyethylene (PEgMA) as compatibilizer. To do this, a steady shear was applied to the original nonintercalated or slightly intercalated composites prepared via simple mixing. The moduli of the composites were recorded as a function of time. The effect of matrix molecular weight and the content of compatibilizer on the modulus were studied. The role of the compatibilizer is to enhance the interaction between OMMT and polymer matrix, which facilitates the dispersion, intercalation, and exfoliation of OMMT. The matrix molecular weight determines the melt viscosity and affects the shear stress applied to OMMT platelets. Based on the experimental results, different exfoliation processes of OMMT in composites with different matrix molecular weight were demonstrated. The slippage of OMMT layers is suggested in low‐molecular weight matrix, whereas a gradual intercalation process under shear is suggested in high‐molecular weight matrix. Current study demonstrates that real‐time rheological measurement is an effective way to investigate the dispersion, intercalation, and exfoliation of OMMT as well as the structural change of the matrix. Moreover, it also provides a deep understanding for the role of polymer matrix and compatibilizer in the clay intercalation process. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 302–312, 2010     

Molecular dynamics simulations of nanocomposites based on poly(epsilon-caprolactone) grafted on montmorillonite clay

Intercalated and exfoliated models of polymer nanocomposites based on poly(epsilon-caprolactone) and functionalized montmorillonite clay are studied by means of molecular dynamics simulations. Intercalated and exfoliated models are considered for probing the structural characteristics of the corresponding nanocomposites prepared by melt intercalation and in situ polymerization, respectively. In the exfoliated system, the organization of the polymer chains onto the clay surface is examined in terms of the density profiles and the order parameter function. A layered structure can clearly be seen to form near the surface with density maxima higher than in amorphous poly(epsilon-caprolactone). This can be viewed as an increase in effective particle thickness, which can contribute to the outstanding gas barrier properties of the exfoliated nanocomposites. The comparison of the structures and energetics of the intercalated model with those of a nanocomposite model based on a nonfunctionalized clay indicates nearly similar characteristics. Nevertheless, the slight differences observed for the interfacial polymer density and clay- and surfactant-polymer binding energies can account for the differences in rheological measurements. The results also suggest that the difference in morphology obtained for the nanocomposites prepared by the two synthetic approaches can be ascribed to both a difference in interfacial polymer density and the formation of bridging polymer chain structures that hinder the exfoliation process.     

Effect of extrusion and photo-oxidation on polyethylene/clay nanocomposites

Polyethylene (a 1:1 blend of m-LLDPE and z-LLDPE) double layer silicate clay nanocomposites were prepared by melt extrusion using a twin screw extruder. Maleic anhydride grafted polyethylene (PEgMA) was used as a compatibiliser to enhance the dispersion of two organically modified monmorilonite clays (OMMT): Closite 15A (CL15) and nanofill SE 3000 (NF), and natural montmorillonite (NaMMT). The clay dispersion and morphology obtained in the extruded nanocomposite samples were fully characterised both after processing and during photo-oxidation by a number of complementary analytical techniques. The effects of the compatibiliser, the organoclay modifier (quartenary alkyl ammonium surfactant) and the clays on the behaviour of the nanocomposites during processing and under accelerated weathering conditions were investigated. X-ray diffraction, transmission electron microscopy (TEM), scanning electron microscopy (SEM), rheometry and attenuated reflectance spectroscopy (ATR-FTIR) showed that the nanocomposite structure obtained is dependent on the type of clay used, the presence or absence of a compatibiliser and the environment the samples are exposed to. The results revealed that during processing PE/clay nanocomposites are formed in the presence of the compatibiliser PEgMA giving a hybrid exfoliated and intercalated structures, while microcomposites were obtained in the absence of PEgMA; the unmodified NaMMT-containing samples showed encapsulated clay structures with limited extent of dispersion in the polymer matrix. The effect of processing on the thermal stability of the OMMT-containing polymer samples was determined by measuring the additional amount of vinyl-type unsaturation formed due to a Hoffman elimination reaction that takes place in the alkyl ammonium surfactant of the modified clay at elevated temperatures. The results indicate that OMMT is responsible for the higher levels of unsaturation found in OMMT-PE samples when compared to both the polymer control and the NaMMT-PE samples and confirms the instability of the alkyl ammonium surfactant during melt processing and its deleterious effects on the durability aspects of nanocomposite products. The photostability of the PE/clay nanocomposites under accelerated weathering conditions was monitored by following changes in their infrared signatures and mechanical properties. The rate of photo-oxidation of the compatibilised PE/PEgMA/OMMT nanocomposites was much higher than that of the PE/OMMT (in absence of PEgMA) counterparts, the polymer controls and the PE–NaMMT sample. Several factors have been observed that can explain the difference in the photo-oxidative stability of the PE/clay nanocomposites including the adverse role played by the thermal decomposition products of the alkyl ammonium surfactant, the photo-instability of PEgMA, unfavourable interactions between PEgMA and products formed in the polymer as a consequence of the degradation of the surfactant on the clay, as well as a contribution from a much higher extent of exfoliated structures, determined by TEM, formed with increasing UV-exposure times.     

Study on elastic modulus of crosslinked polyurethane/organoclay nanocomposites

In this paper, two polyurethane/clay nanocomposite systems with crosslinked structure were synthesized via in situ polymerization of a polyether‐ as well as a polyester‐based prepolymer with methylene‐bis‐ortho‐chloroanilline (MOCA). Two types of modified clays with different organic modifiers were used in order to see the effect of compatibility between polymer matrix and clays on elastic modulus of nanocomposites. The morphology and the dispersion of clay layers in polyurethanes have been characterized by X‐ray diffraction (XRD) and microscopic techniques. The changes of elastic modulus of nanocomposites with clay content were examined and compared with those predicted by some conventional composite models. The results showed a reasonable fitting of experimental and theoretical values only at very low clay contents. As the clay content exceeds 1.5 wt% in this system, a reduction in elastic modulus was experimentally observed due to insufficient dispersion degree of silicate layers throughout the crosslinked matrix. This behavior was not predicted with the conventional composite theories. A new model on the basis of Wu model was then developed in order to predict the reduction of elastic modulus at various clay contents in crosslinked PU matrix. This model fitted reasonably the experimental results. Copyright © 2010 John Wiley & Sons, Ltd.     

Toughening of ethylene-propylene random copolymer/clay nanocomposites: Comparison of different compatibilizers

Ethylene/propylene-random-copolymer(PPR)/clay nanocomposites were prepared by two-stage melt blending. Four types of compatibilizers,including an ethylene-octene copolymer grafted maleic anhydride(POE-g-MA) and three maleic-anhydride-grafted polypropylenes(PP-g-MA) with different melt flow indexes(MFI),were used to improve the dispersion of organic clay in matrix.On the other hand,the effects of organic montmorillonite(OMMT) content on the nanocomposite structure in terms of clay dispersion in PPR matrix,thermal behavior and tensile properties were also studied. The X-ray diffraction(XRD) and transmission electron microscopy(TEM) results show that the organic clay layers are mainly intercalated and partially exfoliated in the nanocomposites.Moreover,a PP-g-MA compatibilizer(compatibilizer B) having high MFI can greatly increase the interlayer spacing of the clay as compared with other compatibilizers.With the introduction of compatibilizer D(POE-g-MA),most of the clays are dispersed into the POE phase,and the shape of the dispersed OMMT appears elliptic,which differs from the strip of PP-g-MA.Compared with virgin PPR,the Young’s modulus of the nanocomposite evidently increases when a compatibilizer C(PP-g-MA) with medium MFI is used.For the nanocomposites with compatibilizer B and C,their crystallinities(X_c) increase as compared with that of the virgin PPR. Furthermore,the increase of OMMT loadings presents little effect on the melt temperature(T_m) of the PPR/OMMT nanocomposites,and slight effect on their crystallization temperature(T_c).Only compatibilizer B can lead to a marked increases in crystallinity and T_c of the nanocomposite when the OMMT content is 2 wt%.     

A Complete Multiscale Modelling Approach for Polymer–Clay Nanocomposites

We present an innovative, multiscale computational approach to probe the behaviour of polymer–clay nanocomposites (PCNs). Our modeling recipe is based on 1) quantum/force‐field‐based atomistic simulation to derive interaction energies among all system components; 2) mapping of these values onto mesoscopic bead–field (MBF) hybrid‐method parameters; 3) mesoscopic simulations to determine system density distributions and morphologies (i.e., intercalated versus exfoliated); and 4) simulations at finite‐element levels to calculate the relative macroscopic properties. The entire computational procedure has been applied to two well‐known PCN systems, namely Nylon 6/Cloisite 20A and Nylon 6/Cloisite 30B, as test materials, and their mechanical properties were predicted in excellent agreement with the available experimental data. Importantly, our methodology is a truly bottom‐up approach, and no “learning from experiment” was needed in any step of the entire procedure.     

Recent advances in starch–clay nanocomposites

Biological nanocomposites are a valuable addition to the existing nanocomposite materials and eventually can substitute petroleum-based composite materials in numerous applications due to their inherent advantages such as biodegradability, eco-friendliness, low cost, and easy availability to name a few. Recently, polymer–clay nanocomposites have achieved much more attention due to their enhanced properties such as size dispersion and significant enhancement in physicochemical and mechanical properties in comparison to the pure polymer systems. Among various biopolymers, starch is one of the most abundant natural polymers on the earth and is highly valuable due to its chemical and physical properties. Starch polymer has highly increased potential as an alternative to petroleum-based materials. However, starch cannot be used alone and starch–clay nanocomposite has emerged as a new potential green sustainable material. This article focuses on recent progress in starch-based nanocomposites with particular emphasis on starch–clay nanocomposite preparation, properties, and applications.     

Comparative studies for the effect of intercalating agent on the physical properties of epoxy resin-clay based nanocomposite materials

In this study, a series of comparative studies for the effect of intercalating agent on the physical properties of the epoxy resin-clay based nanocomposite materials were performed. First, the quaternary alkylphosphonium and alkylammonium salt were both used as the intercalating agents separately for the preparation of organophilic clay through the cationic exchange reactions with Na⁺-montmorillonite clay. Subsequently, the organophilic clay was blent into the epoxy resin through in-situ thermal ring-opening polymerizations to prepare a series of polymer-clay nanocomposite (PCN) materials. The as-synthesized PCN materials were subsequently characterized by Fourier-Transformation infrared (FTIR) spectroscopy, wide-angle powder X-ray diffraction (WXRD), and transmission electron microscopy (TEM).It should be noted that the quaternary alkylphosphonium salt (Φ₃P⁺-C₁₂)-modified clay was found to show better dispersion capability than that of quaternary alkylammonium salt (Me₃N⁺-C₁₆)-modified clay existed in the polymer matrix based on the studies of WXRD and TEM. The better dispersion of (Φ₃P⁺-C₁₂)-modified clay in epoxy resin was found to lead more effectively enhanced physical property such as corrosion protection, gas barrier, mechanical strength, thermal stability, and flame retardant properties of polymers than that of (Me₃N⁺-C₁₆)-modified clay, in the form of coating and membrane, based on the measurements of a series of electrochemical corrosion parameters, gas permeability analysis (GPA), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and limiting oxygen index (LOI), respectively. Effect of material composition on the physical properties of as-prepared materials was also investigated.     

Alternative Synthetic Routes to Epoxy Polymer – Clay Nanocomposites using Organic or Mixed-Ion Clays Modified by Protonated Di/Triamines (Jeffamines)

The use of homoionic organic clays and mixed-ion organic/inorganic clays modified by di- or triamines (Jeffamines), which are being used as epoxy resin curing agents, in the synthesis of polymer nanocomposites has been studied in this work. Our aim is to enhance polymer crosslinking and interfacial adhesion in the nanocomposite structure by utilizing the functionality of the di/triamines on the surface of clay nanolayers and by reducing the organic modifier via formation of homostructured mixed-ion organic/inorganic clays. The results show that the use of homoionic organic clays exchanged with relatively short chain di- or triamines and mixed-ion organic/inorganic clays partially exchanged (ca. 35%) with long chain diamines resulted in intercalated structures with enhanced thermo-mechanical properties (Young's Modulus, Storage Modulus). On the other hand, homoionic organic clays exchanged with long chain diamines and triamines resulted in exfoliated nanocomposites but with compromised mechanical properties due to the plasticizing effect of the long chain amine modifiers.     

Molecular modeling study on surface,thermal, mechanical and gas diffusion properties of chitosan

The motivation of this work is to provide reliable and accurate modeling studies of the physical (surface, thermal, mechanical and gas diffusion) properties of chitosan (CS) polymer. Our computational efforts have been devoted to make a comparison of the structural bulk properties of CS with similar type of polymers such as chitin and cellulose through cohesive energy density, solubility parameter, hydrogen bonding, and free volume distribution calculations. Atomistic modeling on CS polymer using molecular mechanics (MM) and molecular dynamics (MD) simulations has been carried out in three dimensionally periodic and effective two dimensionally periodic condensed phases. From the equilibrated structures, surface energies were computed. The equilibrium structure of the films shows an interior region of mass density close to the value in the bulk state. Various components of energetic interactions have been examined in detail to acquire a better insight into the interactions between bulk structure and the film surface. MD simulation (NPT ensemble) has also been used to obtain polymer specific volume as a function of temperature. It is demonstrated that these V–T curves can be used to locate the volumetric glass transition temperature (T_g) reliably. The mechanical properties of CS have been obtained using the strain deformation method. Diffusion coefficients of O₂, N₂, and CO₂ gas molecules at 300 K in CS have been estimated. The calculated properties of CS are comparable with the experimental values reported in the literature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1260–1270, 2007     

Diffusion behavior in polymer–clay nanocomposites

This paper reviews our previous studies on the diffusion behavior in polymers clay nanocomposites. A geometric model for predicting the effective diffusivity through this type of systems as a function of clay sheets orientation, volume fraction, polymer clay interaction, and aspect ratio is proposed. Model predictions are compared to the effective diffusivity generated using random walk simulations as well as with predictions obtained from already existing theoretical models. Fair agreement is found between the model prediction and the results of numerical simulations. With respect to the already existing theoretical models, the present mathematical derivation seems more adequate to describe diffusion behavior in conventional nanocomposites systems (i.e. when fillers present very low values of volume to surface ratio). Experimental diffusion tests are discussed and interpreted with the aid of the proposed model. In addition to the aspect ratio and clay concentration, the polymer clay interactions as well as the sheets orientation are the factors controlling the barrier properties of polymer‐layered silicate nanocomposites. Good agreement was found in the case of samples containing exfoliated clay, whereas the model fails in the case of micro‐composites, in which the inorganic lamellae are agglomerated in clusters. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 265–274, 2006     

Study on the microstructure and mechanical properties for epoxy resin/montmorillonite nanocomposites by positron

Positron annihilation lifetimes have been measured for epoxy resin/organic montmorillonite (OMMT) nanocomposites. Effects of different dispersion states of nano-layered OMMT on the positron annihilation parameters and the mechanical properties were studied. We found that the ortho-positronium (o-Ps) intensity decreased with increasing OMMT content, which indicated that the interaction between the host and nanofillers restrained the segmental motion, resulting in a decrease of the free volume. On the other hand, it is very interesting to observe a good correlation between the interfacial interaction and mechanical properties, suggesting that the dispersion states of OMMT and interfacial property between clay layers and matrix played an important role in determining the mechanical properties.     

Gas permeation and mechanical properties of polypropylene nanocomposites with thermally-stable imidazolium modified clay

Dialkyl imidazolium salt with better thermal stability than the commonly used dimethyldioctadecyl ammonium salt was synthesized and ion exchanged on the montmorillonite surface. Polypropylene nanocomposites with different volume fractions of the obtained organo-montmorillonite (OMMT) were prepared and the effect of the modified clay on the gas barrier and mechanical properties was studied. Wide angle X-ray diffraction (WAXRD) and transmission electron microscopy (TEM) were used to investigate the microstructure obtained. Thermal behavior of the composites analyzed by thermogravimetric analysis was observed to enhance significantly with the filler volume fraction. The gas permeation through the nanocomposite films markedly decreased with augmenting the filler volume fraction. The decrease in the gas permeation was even more significant than through the composites with ammonium treated montmorillonite. Better thermal behavior of the organic modification owing to the delayed onset of degradation hindered the interface degradation along with detrimental side reactions with polymer itself. Transmission electron microscopic studies indicated the presence of mixed morphology i.e., single layers and the tactoids of varying thicknesses in the composites. The crystallization behavior of polypropylene remained unaffected with OMMT addition. A linear increase in the tensile modulus was observed with filler volume fraction owing to partial exfoliation of the clay.