Mechanical properties of solvolysis lignin-derived polyurethanes

In order to study the tensile properties of solvolysis lignin polyurethanes, polyurethane (PU) films were prepared from the solvolysis lignin (SL)–polyethylene glycol (PEG)–diphenylmethane diisocyanate (MDI) system, and in addition to this further PU films were also prepared from the SL–MDI system. In the SL–PEG-MDI system, the SL content, the molecular weight of PEG and the NCO:OH ratio were varied in order to control the physical properties. The tensile stress and Young's modulus of the PUs of the SL–PEG–MDI type increased with increasing SL content and NCO:OH ratio. The tensile properties of the PUs from the SL–MDI system showed no NCO:OH ratio dependency; i.e. the mechanical properties of PUs are not influenced by the change in crosslinking. It is possible to control the tensile properties of PUs of the SL–PEG–MDI type by changing the content of PEG and SL at a constant NCO:OH ratio.     

Thermal properties of lignin-and molasses-based polyurethane foams

Lignin-and molasses-based polyurethane (PU) foams with various lignin/molasses mixing ratios were prepared. The hydroxyl group in molasses and lignin is used as the reaction site and PU foams with various isocyanate (NCO)/the hydroxyl group (OH) ratios were obtained. Thermal properties of PU foams were investigated by differential scanning calorimetry (DSC), thermogravimetry (TG) and thermal conductivity measurement. Glass transition temperature (T _g) was observed depending on NCO/OH ratio in a temperature range from ca. 80 to 120°C and thermal decomposition temperature (T _d) from ca. 280 to 295°C. Mixing ratio of molasses and lignin polyol scarcely affected the T _g and T _d. Thermal conductivity of PU foams was in a range from 0.030 to 0.040 Wm⁻¹ K⁻¹ depending on mixing ratio of lignin and molasses.     

Influence of structure-property relationship on the optical,thermal and mechanical properties of castor oil based transparent polyurethane for catheter applications

Castor oil based transparent polyurethane elastomers were synthesized, which can be used as an advanced catheter material. The effect of NCO: OH ratio on the structural, optical, thermal and physicomechanical properties of polyurethanes (PU) has been studied. The optical properties of the PU was analysed by studying its percentage transmittance and haze. The results showed a high transparency of 90.7% for the PU with a NCO: OH ratio of 0.9:1. Differential scanning calorimetry (DSC) analysis revealed an increase in the glass transition temperature (T_g) of PU with increasing hard segment content whereas thermogravimetric analysis (TGA) shows an increase in the initial decomposition temperature of PU from 262 to 268°C upon increasing the NCO: OH ratio from 0.9 to 1.5. A similar trend of increment in the tensile properties of PU has been observed as a consequence of increasing the molar ratio of NCO: OH. In vitro cytotoxicity analysis of PU was studied using human embryonic kidney (HEK293) cell line that revealed the nontoxic character of PU.     

Structure-property relationship of polyurethane ionomer

Polyurethane (PU) ionomers were prepared using various types of polyol (PTAd, PCL, PTMG, and PPG) and isocyanate (MDI, HDI, and IPDI), together with different extender (DMPA) contents, degree of neutralization, and number average molecular weight (M _n) of polyol. Modulus (E), strength (_b), and glass transition temperature (T _g) significantly increased with the increased amount of extender and extender neutralization. Among three of the iocyanate used, PU from MDI gave the highest modulus, strength, andT _g. With regard to theM _n of PTAd (600, 1000, 2000), PU from PTAd 600M _n gave the highest modulus, strength, andT _g, due probably to the highest hard segment content and phase mixing. On the other hand, PU from PTAd 2000M _n gave significantly improved strength over PTAd 1000M _n, and the highest elongation. The results were interpreted in terms of soft-segment crystallization, and soft-hard phase separation, which was concluded from the lowered softT _g.     

Thermal Study of Polyurethane Elastomers Based on Biopitch–PEG–MDI System

Polyurethanes based on biopitch and PEG of distinct molecular masses (M _w 1500, 4000 and 6000) were synthesized using polymeric MDI. Different materials were obtained through syntheses using various biopitch content and NCO/OH ratio. Thermogravimetric analysis (TG) and differential scanning calorimetry (DSC) were used to determine their thermal properties. Variations of thermal stability were observed with amorphous and semicrystalline structures depending on the biopitch content and the NCO/OH ratio. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal properties of polyurethanes derived from molasses before and after biodegradation

Polyurethane (PU) foams derived from molasses were placed in soil for various periods from 3 to 12 months. Thermal properties of PU's before and after biodegradation were investigated by differential scanning calorimetry (DSC) and thermogravimetry (TG). Glass transition of PU's after 3 month's degradation was separated into two stages indicating that molecular chains of the original and decomposed portions move independently. Based on variation of glass transition temperature (T_g), heat capacity difference at T_g (δC_p), thermal degradation temperature and mass loss, the degradation mechanism of PU was established.     

Basic structure–property behavior of polyurethane cationomers

Polyurethane (PU) cationomers were synthesized from polytetramethylene adipate glycol (PTAd), isophorone diisocyanate (IPDI), and N-methyl diethanolamine (MDEA) according to a prepolymer mixing process. Basic structure-property behavior of the emulsion (obtained by adding water to the ionomer solution) and emulsion cast film was studied with regard to the molecular weight (M_n) of PTAd, MDEA content, degree of neutralization, and extender functionality. Particle size decreased asymptotically with increasing M_n of PTAd due to the increased chain flexibility, and with the degree of neutralization due to the increased hydrophilicity of the PU. Emulsion viscosity generally showed the opposite tendency with particle size dependence. The major transition temperature, corresponding to the glass transition (T_g) of phase mixed PU or hard segment-rich phase of the PU monotonically increased with MDEA content, degree of neutralization, and with increasing extender functionality. However, with increasing M_n of PTAd, T_g first decreased (M_n = 1000) and then increased (M_n = 1500, 2000), due respectively to the increased hard fraction of phase mixed PU, and soft segment crystallization. Tensile strength increased and elongation at break decreased with MDEA content, degree of neutralization, and extender functionality. © 1994 John Wiley & Sons, Inc.     

Improvement of thermal and mechanical properties of poly(L‐lactic acid) with 4,4‐methylene diphenyl diisocyanate

In this study, the thermal and mechanical properties of biodegradable poly(L ‐lactic acid) (PLA) were improved by reacting with 4,4‐methylene diphenyl diisocyanate (MDI). The resulting PLA samples were characterized with Fourier transformation infrared spectrometer (FT‐IR). The glass transition (T_g) and decomposing (T_d) temperature of the resulting products were measured using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), respectively. The tensile properties were also measured with a tensile tester. The results show that when the molar ratio of ? NCO to ? OH was 2:1, the T_g value can be increased to 64°C from the original 55°C, and the tensile strength increased from 4.9 to 5.8 MPa. This demonstrated that by reacting PLA with MDI at an appropriate portion, both the thermal and mechanical performance of PLA can be increased. Copyright © 2006 John Wiley & Sons, Ltd.     

Segmented polyurethanes with 4,4′-bis-(6-hydroxyhexoxy)biphenyl as chain extender. Part 2. Synthesis and properties of MDI-polyurethanes in comparison with 2,4-TDI-polyurethanes

Linear segmented polyurethanes based on poly(butylene adipate)s (PBA) of different molecular weight (M_n 2000, 1000, and 600), 4,4′-diphenylmethane diisocyanate (MDI) and the mesogenic diol 4,4′-bis-(6-hydroxyhexoxy)biphenyl (BHHBP) as well as the unsegmented polyurethane consisting of MDI/BHHBP units have been synthesized and characterized by elemental analysis, ¹³C-NMR and SEC. The thermal behavior and the morphology were studied by DSC, polarizing microscopy, and DMA. The properties of the MDI-polyurethanes were discussed in relation to the BHHBP chain extended 2,4-TDI-polyurethanes and common 1,4-butanediol chain-extended MDI products. MDI polyurethanes based on PBA (M_n 2000) exhibit a glass transition temperature T_g of about −40°C independent of the hard segment content up to ∼50% hard segments. At higher hard segment contents increasing T_gs were observed. Polyurethanes, based on the shorter polyester soft segments PBA (M_n 1000 or 600), reveal an increase in the glass transition temperatures with growing hard segment content. The thermal transitions caused by melting of the MDI/BHHBP hard segment domains are found at 50 K higher temperatures in comparison with the analogous TDI products with mesogenic BHHBP/TDI hard segments. Shortening of the PBA chain length causes a shift of the thermal transitions to lower temperatures. Polarizing microscopy experiments indicate that liquid crystalline behavior is influenced by both the content of mesogenic hard segments and the chain length of the polyester. © 1996 John Wiley & Sons, Inc.     

Thermal properties of freezing bound water restrained by sodium lignosulfonate-based polyurethane hydrogels

In order to develop a new functional product from lignin, sodium lignosulfonate (LS)-based polyurethane (LSPU) hydrogels were prepared from LS and hexamethylene diisocyanate (HDI) derivatives in water. Isocyanate/hydroxyl group ratio (NCO/OH ratio) was varied from 0.05 to 0.8 mol mol⁻¹, and water content (W_c = mass of water/mass of dry sample) of the obtained LSPU hydrogels was varied from 0 to 3.0 g g⁻¹. Phase transition behavior of hydrogels with various W_c’s was investigated by differential scanning calorimetry (DSC) and thermogravimetry (TG). In DSC heating curve of LSPU hydrogels, glass transition, cold crystallization, melting and liquid crystallization were observed. Cold crystallization, two melting peaks and variation of melting enthalpy indicate that three kinds of water, i.e., non-freezing water, freezing bound water and free water, exist in LSPU hydrogel. Glass transition temperature (T_g) decreased from 230 to 190 K in a W_c range where non-freezing water was formed in the hydrogel. T_g increased when freezing bound water was formed in the system. T_g leveled off in a W_c range where normal ice was formed. The effect of NCO/OH ratio on molecular motion of LSPU hydrogel is examined based on T_g and heat capacity difference at T_g (ΔC_p). Water vaporization curve measured by TG also indicates the presence of bound water which evaporates at a temperature higher than ca. 410 K. By atomic force microscopic observation, the size of molecular bundle of LSPU hydrogel is calculated and compared with that of LS-water system. By cross-linking, the height of molecular bundle decreased from ca. 3–1 nm and lignin molecules extend in a flat structure.

     

Environmentally Compatible Hybrid-Type Polyurethane Foams Containing Saccharide and Lignin Components

Semi-rigid polyurethane (PU) foams were prepared using lignin-molasses- poly(ethylene glycol) polyols. Two kinds of lignin, kraft lignin (KL) and sodium lignosulfonate (LS), were used. Both lignin and molasses polyols were mixed with various ratios and were reacted with poly(phenylene methylene) polyisocyanate (MDI) in the presence of silicone surfactant and di-n-butyltin dilaurate. A small amount of water was used as a foaming agent. The apparent density of PU foams increased with increasing lignin content. The compression strength and elastic modulus linearly increase with increasing apparent density, suggesting that mechanical properties are controllable by changing reaction conditions. The PU foams were amorphous and glass transition was detected by differential scanning calorimetry. The glass transition temperature (T_g ) maintained an almost constant value, regardless of the mixing ratio. This indicates that both the phenolic group of lignin and the glucopyranose ring of molasses act as rigid components in PU crosslinking network structures, and both groups contribute to the main chain motion to the same extent. By thermogravimetry (TG), it was confirmed that PU foams are thermally stable up to around 300 °C. By differential scanning calorimetry, T_g was observed at temperatures from 80 to 120 °C.     

Synthesis and characterization of poly(urethane‐benzoxazine) films as novel type of polyurethane/phenolic resin composites

Poly(urethane‐benzoxazine) films as novel polyurethane ( PU )/phenolic resin composites were prepared by blending a benzoxazine monomer ( Ba ) and PU prepolymer that was synthesized from 2,4‐tolylene diisocyanate (TDI) and polyethylene adipate polyol (MW ca. 1000) in 2 : 1 molar ratio. DSC of PU/Ba blend showed an exotherm with maximum at ca. 246 °C due to the ring‐opening polymerization of Ba, giving phenolic OH functionalities that react with isocyanate groups in the PU prepolymer. The poly(urethane‐benzoxazine) films obtained by thermal cure were transparent, with color ranging from yellow to pale wine with increase of Ba content. All the films have only one glass transition temperature (T_g ) from viscoelastic measurements, indicating no phase separation in poly(urethane‐benzoxazine) due to in situ polymerization. The T_g increased with the increase of Ba content. The films containing 10 and 15% of Ba have characteristics of an elastomer, with elongation at break at 244 and 182%, respectively. These elastic films exhibit good resilience with excellent reinstating behavior. The films containing more than 20% of Ba have characteristics of plastics. The poly(urethane‐benzoxazine) films showed excellent resistance to the solvents such as tetrahydrofuran, N,N‐dimethyl formamide, and N‐methyl‐2‐pyrrolidinone that easily dissolve PU s. Thermal stability of PU was greatly enhanced even with the incorporation of a small amount of Ba . © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4165–4176, 2000     

Polymer grafting onto polyurethane backbone via Diels–Alder reaction

The aliphatic polyurethane with pendant anthracene moieties (PU‐anthracene) was prepared from polycondensation of anthracen‐9‐yl methyl 3‐hydroxy‐2‐(hydroxymethyl)‐2‐methylpropanoate (anthracene diol), 1 with hexamethylenediisocyanate in the presence of dibutyltindilaurate in CH₂Cl₂ at room temperature for 10 days. Thereafter, the PU‐anthracene (M_n,GPC = 12,900 g/mol, M_w/M_n = 1.87, relative to PS standards) was clicked with a linear α‐furan protected‐maleimide terminated‐poly(methyl methacrylate) (PMMA‐MI) (M_n,GPC = 2500 g/mol, M_w/M_n = 1.33), or ‐poly(ethylene glycol) (PEG‐MI) (M_n,GPC = 550 g/mol, M_w/M_n = 1.09), to result in well‐defined PU‐graft copolymers, PU‐g‐PMMA (M_n,GPC = 23800 g/mol, M_w/M_n = 1.65, relative to PS standards) or PU‐g‐PEG (M_n,GPC = 11,600 g/mol, M_w/M_n = 1.45, relative to PS standards) using Diels–Alder reaction in dioxane/toluene at 105 °C. The Diels–Alder grafting efficiencies were found to be over 93–99% using UV spectroscopy. Moreover, the structural analyses and the thermal transitions of all copolymers were determined via ¹H NMR and DSC, respectively. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 521–527     

Structure analysis of polyether-based thermoplastic polyurethane elastomers by FTIR, 1H NMR and 13C NMR

One kind of unknown structure sequence and composition ratio of thermoplastic polyurethane elastomers were characterized by nuclear magnetic resonance spectroscopy, Fourier transformed infrared spectroscopy, and gel permeation chromatography (GPC). The results showed that the polyurethane (PU) was obtained from poly(tetramethylene glycol) (PTMG) as soft segment, 1,4-butanediol (BDO) as chain extender, and 4,4′-methylenediphenyl diisocyanate (MDI) as hard segment. Furthermore, the composition ratio of MDI:PTMG:BDO was 2.07:1.22:1.00. At last, the molecular weight of PU was determined by GPC, and the number average molecular weight (M_n) and weight average molecular weight (M_w) are 63,300 and 133,800?g?mol^?1, respectively.     

Synthesis and thermal properties of cellulose-based polycaprolactones

Cellulose-based polycaprolactone (CAPCL) sheets were prepared from cellulose acetate (CA) and ϵ-caprolactone (CL). Thermal properties of the obtained CAPCL's were studied by differential scanning calorimetry (DSC), thermogravimetry (TG) and TG-Fourier transform infrared spectrometry (TG-FTIR). The glass transition temperatures (T_g 's) of CAPCL decreased with increasing CL/OH ratio, until CL/OH ratio reached 15 and then increased above that ratio. Melting of CAPCL was observed when CL/OH ratio was over 10. The thermal degradation temperatures (T_d 's) of CAPCL increased from ca. 350 °C to 390 °C with increasing CL/OH ratio. The results obtained by TG-FTIR analysis of CAPCL showed that gases with OH, CH, C=O, C-O-C groups evolved by thermal degradation.     

Concept of hard clusters in the interpretation of thermal and mechanical properties of polyurethane and polyurethane acrylate networks

Polyurethane (PU) and polyurethane acrylate (PUA) networks based on hydroxyl-terminated polycaprolactone (PCL), 1,3-bis-2,2′(2-isocyanatopropyl)benzene (m-TMXDI), trimethylolpropane (TMP) for PU or hydroxyethyl methacrylate (HEMA) for PUA were synthesized. Glass transition temperature, T_g, dynamic mechanical relaxation, α, and equilibrium tensile modulus, E′, were measured to compare the two kinds of networks. To explain thermal and mechanical properties of networks, the concept of hard clusters has been introduced. PU networks exhibit a single-phase structure with modulus and T_g dependent on the concentration of elastically active network chains (EANC) per unit volume calculated by considering hard crosslink clusters. The rigidity of the clusters comes from small diisocyanate and trimethylolpropane units connected by urethane bonds. They are embedded in a continuous soft phase of macrodiol urethane. Physical equivalence between several kinds of network models has been demonstrated for full conversion of isocyanate-alcohol reaction. PUA networks exhibit thermodynamically one-phase structures that become a two-phase structure for high molar mass of macrodiol when the molar fraction of isocyanate groups increases. For those networks, the calculated modulus considering clusters based on polyacrylate chains seems to be a good way to approach the experimental value of the equilibrium modulus. For the same molar ratio of OH to NCO groups the range of dynamic moduli is larger for PUA than for PU. This difference can be explained by a different concentration of crosslinks in the networks. © 1996 John Wiley & Sons, Inc.     

UV-curable poly(ethylene glycol)–based polyurethane acrylate hydrogel

Poly(ethylene glycol) (PEG) with molecular weight (M_n) of 1000, 2000, 3000, and 4000 g/mol, four types of diisocyanate [hexamethylene diisocyanate (HDI), 4,4′-dicyclohexylmethane diisocyanate (H₁₂MDI), isophorone diisocyanate (IPDI), and toluene diisocyanate (TDI)], two types of comonomers [acrylamide (AAm) and acrylic acid (AAc)] that comprised up to 60% of the total solid were used to prepare UV-curable PEG–based polyurethane (PU) acrylate hydrogel. The gels were evaluated in terms of mechanical properties, water content as a function of immersion time and pH, and X-ray diffraction profiles of dry and swollen films. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2703–2709, 1999     

Synthesis and thermal studies of flexible polyurethane nanocomposite foams obtained using nanoclay modified with flame retardant compound

This work presents thermal studies of nanocomposites based on the flexible polyurethane (PU) matrix and filled using montmorillonite organically modified with organophosphorus flame retardant compound. Flexible PU nanocomposite foams were prepared in the reaction carried out between reactive alcoholic hydroxyl and isocyanate groups with the ratio of NCO to OH groups equal to 1.05. The amount of an organoclay ranging from 3 to 9 vol% was added to the polyol component of the resin before mixing with isocyanate. The apparent density of PU foams was ranging from 0.066 to 0.077 g cm^?1. Thermal properties of the flexible PU nanocomposite foams were investigated by thermogravimetry and dynamical mechanical analysis. Glass transition temperatures (T _g) were defined as maximum peak on tanδ curve. Thermal decomposition was observed at 310–320 °C (calculated from the onset of TG curve). Tensile strength of the PU foams was determined using mechanical test. The microstructure of the nanoparticles and the composites was investigated by X-ray diffraction. Finally, it was confirmed that the thermal and mechanical properties of flexible PU nanocomposite depend on the amount of nanoclay.     

Effect of end group chemistry on surface molecular motion of monodisperse polystyrene films

The surface molecular motion of monodisperse polystyrene (PS) with various chain end groups was investigated on the basis of temperature‐dependent scanning viscoelasticity microscope (TDSVM). The surface glass transition temperatures, T_g^ss for the proton‐terminated PS (PS‐H) films with number‐average molecular weight, M_n of 4.9k–1,450k measured by TDSVM measurement were smaller than those for the bulk one, with corresponding M_ns, and the T_g^ss for M_n smaller than ca. 50k were lower than room temperature (293 K). In the case of M_n = ca. 50k, the T_g^ss for the α,ω‐diamino‐terminated PS (α,ω‐PS(NH₂)₂) and α,ω‐dicarboxy‐terminated PS (α,ω‐PS(COOH)₂) films were higher than that of the PS‐H film. On the other hand, the T_g^s for the α,ω‐perfluoroalkylsilyl‐terminated PS (α,ω‐PS(SiC₂C^F₆)₂) film with the same M_n was much lower than those for the PS films with all other chain ends. The change of T_g^s for the PS film with various chain end groups can be explained in terms of the depth distribution of chain end groups at the surface region.     

Grafting onto carbon black by the reaction of reactive carbon black having masked isocyanate or acyl azide group with functional polymers

Although isocyanate group (NCO) introduced onto carbon black surface was inactivated rapidly upon storage, it could be stabilized by masking the NCO group with active hydrogen compounds such as acetylacetone, diethyl malonate, and sodium hydrogensulfite. Upon heating these carbon blacks having masked NCO group at 150°C, the NCO group was regenerated on carbon black by the decomposition of the masked NCO group. On the other hand, acyl azide (CON₃) group introduced onto carbon black was stable at below 20°C, but readily decomposed to NCO group by heating. By means of the reaction of NCO group on carbon black with functional polymers having hydroxyl, amino, and carboxyl group, these polymers were effectively grafted onto carbon black surface. When carbon black having CON₃ group was used as reactive carbon black, the grafting ratio of diol-type polyethylene glycol (M_n = 8.2 × 10³), polyethyleneimine (M_n = 2.0 × 10⁴), polyvinyl alcohol (M_n = 2.2 × 10⁴), and bifunctional carboxyl-terminated polystyrene (M_n = 1.1 × 10⁵) was determined to be 29.7, 81.7, 32.2, and 50.4%, respectively. The number of grafted polymer chain decreases with an increase in molecular weight of the polymers, because the shielding effect of NCO group by grafted polymer chain is enhanced with an increase in molecular weight of the polymer.