Assembly of colloidal particles by evaporation on surfaces with patterned hydrophobicity

Drops containing suspended particles are placed on surfaces of patterned wettability created using soft lithography; the drop diameter is large compared to the dimensions of the patterns on the substrate. As the three-phase contact line of the drop recedes, spontaneous dewetting of the hydrophobic domains and flow into the hydrophilic domains create discrete fluid elements with peripheries that can mimic the underlying surface topography. Suspended particles are carried with the fluid into the wetted regions and deposit there as the discrete fluid domains evaporate. If particle volume fractions are sufficiently high, the entire wetted domain can be covered with colloidal crystals. At lower volume fractions, flow within the evaporating fluid element can direct the deposition of colloidal particles at the peripheries of the domains. High-resolution arrays of particles were obtained with a variety of features depending upon the relative size of the wetting regions to the particles. When the wetting region is larger than the particles, three-dimensional and two-dimensional arrays of ordered particles mimicking the shape of the wetting pattern form, depending on the particle volume fraction. For lower volume fractions, one-dimensional (1-D) arrays along the wet/non-wet boundaries form. When the particle size is similar to the height of fluid on the wetted domain, zero-dimensional distributions of single particles centered in the wet regions can form for wetted squares or 1-D distributions (stripes) form along the axis of striped domains. Finally, when the wetting region is smaller than the particle size, the particles do not deposit within the features but are drawn backward with the receding drop. These results indicate that evaporation on surfaces of patterned wetting provides a highly parallelizable means of tailoring the geometry of particle distributions to create patterned media.     

Size-dependent self-organization of colloidal particles on chemically patterned surfaces

A study of the self-organization of colloidal particles during the evaporation of particle solutions on chemically patterned surfaces is presented. On a surface with hydrophilic and hydrophobic regions, colloidal particles form compact structures on the hydrophilic sites. When a colloidal solution containing a mixture of particles with a variation in size is used, the number density of each type of particle deposited on the hydrophilic islands after evaporation decreases with increasing particle size. This makes it possible to produce a concentration gradient of the particles on islands of different sizes. It is shown that this technique could allow for particle separation.     

Controlled particle placement through convective and capillary assembly

A wide variety of methods are now available for the synthesis of colloidal particle having controlled shapes, structures, and dimensions. One of the main challenges in the development of devices that utilize micro- and nanoparticles is still particle placement and integration on surfaces. Required are engineering approaches to control the assembly of these building blocks at accurate positions and at high yield. Here, we investigate two complementary methods to create particle assemblies ranging from full layers to sparse arrays of single particles starting from colloidal suspensions of gold and polystyrene particles. Convective assembly was performed on hydrophilic substrates to create crystalline mono- or multilayers using the convective flow of nanoparticles induced by the evaporation of solvent at the three-phase contact line of a solution. On hydrophobic surfaces, capillary assembly was investigated to create sparse arrays and complex three-dimensional structures using capillary forces to trap and organize particles in the recessed regions of a template. In both methods, the hydrodynamic drag exerted on the particle in the suspension plays a key role in the assembly process. We demonstrate for the first time that the velocity and direction of particles in the suspension can be controlled to perform assembly or disassembly of particles. This is achieved by setting the temperature of the colloidal suspension above or below the dew point. The influence of other parameters, such as substrate velocity, wetting properties, and pattern geometry, is also investigated. For the particular case of capillary assembly, we propose a mechanism that takes into account the relative influences of these parameters on the motion of particles and that describes the influence of temperature on the assembly efficiency.     

Controlled, rapid deposition of structured coatings from micro- and nanoparticle suspensions

The objective of the study was to develop the operational basis for rapid and controlled deposition of crystal coatings from particles of a wide size range. We deposited such structured coatings by dragging with constant velocity a small volume of liquid confined in a meniscus between two plates. Two types of structured coatings were characterized: latex colloidal crystals and thin layers from metallic nanoparticles. The crystal deposition was sped up by use of preconcentrated suspensions. Crystal coatings larger than a few square centimeters were deposited in minutes from aqueous suspension volumes of approximately 10 microL. The governing mechanism of crystal deposition is convective assembly at high volume fractions. The two major process parameters that allow control over the coating thickness and structure were the deposition speed and particle volume fraction. The evaporation rate was not found to affect the process to a large extent. A volumetric flux balance was used to relate the deposition parameters to coating structure and properties. Operational "phase" diagrams were constructed, relating the crystal layer thickness and packing symmetry to the process parameters. These diagrams could be instrumental in transforming the convective colloidal deposition into a robust scaleable technology.     

Effects of liquid bridge between colloidal spheres and evaporation temperature on fabrication of colloidal multilayers

For the application of colloidal crystal films as "photonic band gap" materials, their domain size and thickness are significant. The substrate withdrawing speed, the colloidal suspension volume fraction, and the colloidal suspension temperature have been studied for the domain size and thickness controls of colloidal crystals in this study. Stable dispersions of monodispersed polystyrene spheres with a diameter of 245 nm were synthesized according to a general emulsion polymerization for colloidal crystal films. By experimental results and the theoretical relationship between the number of layers and other parameters, we could know that the water bridge between colloidal spheres (which is formed by capillary force) influences the number of colloidal crystal layers significantly.     

Metal patterning on silicon surface by site-selective electroless deposition through colloidal crystal templating

Site-selective Cu deposition on a Si substrate was achieved by a combination of colloidal crystal templating, hydrophobic treatment, and electroless plating. Uniformly sized nano/microstructures were produced on the substrate using a monolayer coating of colloidal spheres instead of a conventional resist. The Cu patterns obtained were of two different types: networklike honeycomb and isolated-island patterns with a minimum period of 200 nm. Each ordered pattern with the desired intervals was composed of clusters of Cu nanoparticles with a size range of 50-100 nm. By the present method, it is possible to control the periodicity of metal arrays by changing the diameter of the colloidal spheres used as an initial mask and to adjust the shape of the metal patterns by changing the mask structure for electroless plating.     

Dicyanopyrazine-linked porphyrin Langmuir-Blodgett films

We investigated the influence of arachidic acid/cadmium dication (AA/Cd(2+)) as a transfer promoter for the deposition of dicyanopyrazine-linked porphyrin (2-DCPP) Langmuir-Blodgett (LB) films on both hydrophobic and hydrophilic substrates. In the case of LB deposition on a hydrophilic substrate, the presence of AA/Cd(2+) does not improve 2-DCPP LB deposition. The poor transfer in the case of the hydrophilic surface is believed to be due to 2-DCPP not wetting the surface during the down-stroke deposition, and this is not improved by the transfer agent. However, on a hydrophobic substrate, deposition of 2-DCPP is significantly improved by the presence of AA/Cd(2+). Comparison of the UV-visible spectrum of a 2-DCPP LB film with that of 2-DCCP dissolved in chloroform reveals that the Soret and Q bands for the 2-DCPP LB film are broadened and red-shifted due to aggregation of porphyrin rings in the LB film. UV-visible spectral changes and ellipsometry as a function of the number of deposition layers suggest continuous transfer of 2-DCPP/AA onto the hydrophobic substrate and reproducibility in the deposition process. The Soret and Q bands of the 2-DCPP LB film upon acid vapor exposure have also been investigated, and these measurements may have chemical sensor applications.     

Fabrication and characterization of plasma processed surfaces with tuned wettability

Engineered surfaces with controlled hydrophilic/ hydrophobic character have been fabricated by tailoring the substrate topography and chemistry. In this method, the substrate to be treated was first coated by a photoresist, which was then surface-roughened using SF6 plasma etching. The resulting rough texture was then transferred to the underlying silicon surface by over-etching of the photoresist. At this point, the topographically modified surface was modified chemically by controlled deposition of a thin polymer layer using plasma processing. In this way, both the surface texture and the surface chemistry could be varied independently, producing surfaces with variable wetting character, including super-hydrophilicity and super-hydrophobicity, depending on the choice of plasma polymer deposited. Chemical characterization demonstrates a correlation between the surface chemistry and the wettability of the samples after etching. The surface elementary composition contained more C-F groups as the measured contact angle increased, indicating that the change of wettability is due to both the roughness and the surface energy of the deposited photoresist. In the case of materials deposited on the plasma-treated rough surfaces, the strengthening of the wetting character is only due to the created surface roughness, as XPS analyses showed no significant chemical difference as compared to the flat polymer.     

Direct-write fabrication of colloidal photonic crystal microarrays by ink-jet printing

An array of the colloidal photonic crystals was directly fabricated using an ink-jet printing. The colloidal ink droplets containing the monodispersed polystyrene latex particles were selectively deposited on a hydrophobic surface. Solvent evaporation from each ink droplet leads to a formation of microdome-shaped colloidal assembles of close-packed structures. Microspectroscopic analysis has confirmed that the individual assembly serves as a photonic crystal and its optical properties can be correlated with the microstructural features. Unlike other techniques of patterned growth of colloidal photonic crystal, the substrate does not need to be patterned first and no template is needed in the direct writing by the ink-jet printing. Using our strategy, we have rapidly produced the colloidal photonic crystal microarrays composed of different-sized spheres addressably patterned on the same substrate.     

Manipulation of cracks in three-dimensional colloidal crystal films via recognition of surface energy patterns: an approach to regulating crack patterns and shaping microcrystals

A new concept for dealing with cracks in colloidal crystals has been proposed. We induce the cracks rather than eliminate them via templates that possess hydrophilic/hydrophobic patterns on the surface (surface energy patterns), leading the cracks to propagate along the predetermined lines. Colloidal crystal arrays with various kinds of element figures separated by cracks could be reproducibly fabricated. Diverse crack patterns other than common stripes have been observed, and the mechanism of these behaviors has been explored. The factors that influence the crack density have been investigated to ensure that the templates could function effectively. Moreover, we obtained microcrystal blocks with specific shapes, detached from the substrate.     

Langmuir-Blodgett films composed of amphiphilic double-decker shaped polyhedral oligomeric silsesquioxanes

New amphiphilic polyhedral oligomeric silsesquioxanes (POSSs) were synthesized, and their monolayer behavior on a water surface and Langmuir-Blodgett (LB) film formation were studied. Two kinds of amphiphilic POSS molecules, which have two or four di(ethylene glycol) units (2OH-DDSQ and 4OH-DDSQ, respectively), were synthesized by direct hydrosilylation of di(ethylene glycol) vinyl ether with double-decker shaped polyhedral oligomeric silsesquioxanes (DDSQs). Surface pressure (π)-area (A) isotherms and Brewster angle microscope (BAM) measurements indicated that both amphiphilic DDSQs form a stable monolayer at the air-water interface. In addition, 4OH-DDSQ can be deposited on a solid substrate by the LB technique. Atomic force microscope (AFM) images of a one-layer 4OH-DDSQ film showed a homogenous uniform surface on a hydrophilic silicon substrate, whereas nanometer scale dots were formed on a hydrophobic silicon substrate. Multilayer deposition on a hydrophobic substrate resulted in an increase of dot size with increasing deposition number of layers. Moreover, homogenous multilayer films with a few voids were obtained on a hydrophilic substrate. The results indicate that 4OH-DDSQ is a good candidate for preparing hybrid nanoassemblies.     

Deposition of oriented zeolite A films: in situ and secondary growth

Zeolite A suspensions with a monomodal, narrow particle size distribution have been prepared. The suspended particles in a TMAOH water solution at pH 9 are negatively charged with a zeta potential of −43 mV. Modification of the external surface of the zeolite particles by a silylation reaction produces particles that, when they are suspended in water, are positively charged and have a zeta potential of +40 mV.The suspensions of the negatively or positively charged particles can be used for the preparation of adsorbed layers of particles on oppositely charged substrates by electrostatic attraction. This deposition process leads to a high coverage of the substrate with well-adhered particles. The cubic morphology of the zeolite particles results in preferential orientation after deposition. The particles are oriented with their {h 0 0} planes (cube faces) parallel and perpendicular to the substrate (out-of-plane orientation). The particles are randomly oriented with respect to the direction perpendicular to the substrate (in-plane orientation). Although, under optimized conditions, the coverage is high and only one adsorption cycle is necessary, the particles are not closely packed.Alternately, the zeolite particle suspensions can be used to deposit close-packed arrays of particles by convective particle transport during dip coating on substrates bearing the same charge as the zeolite particles. Using monodispersed zeolite A suspensions and slow speed dip coating close-packed hexagonal colloidal crystals were prepared. The type of colloidal crystal deposits formed range from continuous sublayers, monolayers, or multilayers to isolated discoidal clusters consisting of few zeolite particles. Factors affecting the deposited layer(s) structure are particle concentration of the suspension and withdrawal speed. In addition to close packing, the layers prepared by dip coating exhibit preferred orientation with the particle faces lying parallel and perpendicular to the substrate surface. Moreover, this second route of precursor film formation by colloidal crystallization leads to domains of well-aligned zeolite particles in three dimensions, i.e. with their faces parallel to each other. The oriented domains span the length of several particles; however, low angle boundaries and other defects during colloidal crystallization prevent the formation of macroscopically three-dimensionally ordered zeolite particles.The precursor layers were subjected to secondary growth in order to prepare continuous intergrown films. Secondary growth proceeds initially by local epitaxy on the deposited particles. Later in the process, deposition proceeds by incorporation of particles from solution along with re-nucleation on the growing film. The intergrown films have predominately [h 0 0] out-of-plane orientation; however, after extended secondary growth treatment a population of [h h h] grains appears on the surface of the regrown films.     

Inward-growing self-assembly of colloidal crystal films on horizontal substrates

Colloidal crystal films have been fabricated on solid substrates with a horizontal deposition method. Scanning electron microscope images showed that the colloidal crystal films exhibit ordered face-centered cubic structures in large domains. Optical measurements demonstrated the presence of photonic band gap along the crystallographic [111] direction. The fabrication method described in this paper allows one to rapidly fabricate colloidal crystal films of different thicknesses, which can be controlled by varying colloidal suspension concentration or volume. In addition, the method also works well for growing colloidal crystal films on a hydrophilic solid substrate with a rough surface. Furthermore, the fabrication of colloidal crystal heterostructures has been demonstrated. An inward-growing mechanism responsible for self-assembly of colloidal spheres on horizontal substrates has been proposed to interpret the observed experimental results.     

Single nanocrystal arrays on patterned poly(ethylene glycol) copolymer microstructures using selective wetting and drying

Single nanocrystal arrays were fabricated on sub-microwells of poly(ethylene glycol) (PEG) copolymer using selective wetting on the hydrophilic regions of the exposed substrate surface and subsequent drying. Templates were produced by molding a thin film of a PEG-based random copolymer on hydrophilic substrates such as glass or silicon dioxide. The polymeric microstructures provide a topographical barrier around the well, which makes it possible to create nanocrystal arrays with controlled geometrical features. The size of the nanocrystal was found to decrease with decreasing well size and also decrease with decreasing topological height. A simple empirical equation was derived to predict the size of the crystal as a function of the pattern size and height, which is in good agreement with the experimental data.     

Slow vertical deposition of colloidal crystals: a Langmuir-Blodgett process?

For an evaporating colloidal suspension in which the evaporation velocity exceeds the sedimentation velocity, particles will accumulate at the solvent-air interface. If neither diffusion nor convection can disperse this accumulation, it is expected to grow into a colloidal multilayer several microns thick. We observe that the thickness of colloidal crystals vertically deposited from 1 mum diameter polystyrene latex suspensions of 0.002 < or = phi < or = 0.008 increases linearly with distance in the growth direction and that these thickness profiles are consistent with their growth from a horizontal colloidal layer accumulated beneath the solvent-air interface. We describe a means for performing vertical deposition at growth rates slower than the evaporation rate by adding solvent to the bottom of the colloidal suspension and observe that halving the growth rate of vertical deposition increases both the thickness and the reflectivity of the resulting colloidal crystals, effects indistinguishable from those of doubling the concentration of the colloidal suspension, data also consistent with the colloidal crystals' growth from a horizontal layer of particles beneath the interface. If sufficiently little reorganization is involved as particles move from this horizontal layer to the vertically deposited colloidal crystal, slow vertical deposition of polymer microspheres might be thought of as the Langmuir-Blodgett transfer of a horizontal colloidal crystal onto a vertical substrate. Colloidal crystals deposited using both high concentration and slowed growth can have peak IR reflectance in excess of 80%, exceeding most published values. These observations provide a conceptual framework for engineering vertically deposited colloidal crystals that combine thickness with good optical performance.     

Structural characterization of nanoparticles from thermoresponsive poly(N-isopropylacrylamide)-DNA conjugate

Poly(N-isopropylacrylamide) (PNIPAAm) grafted with single-stranded (ss) DNA conjugate (PNIPAAm-g-DNA) self-assembles above its lower critical solution temperature to form colloidal particles. When the ssDNA within the particle hybridizes with its complementary DNA, the particles aggregate above a certain threshold of salt concentration with drastically increased turbidity in solution. Detailed structural information of the particle was obtained mainly by small-angle X-ray scattering. The influence of copolymer composition on the morphology of particle and non-crosslinking aggregation was examined. The particle consists of hydrophobic PNIPAAm core surrounded by hydrophilic DNA strands. The increase in DNA fraction brought about a significant decrease in core size, whereas the shell thickness little changed and corresponded to the length of DNA. A structural model with a sticky potential was applied to the analysis of particle aggregate. This analysis provided that the particles aggregate while the coronal layers interpenetrate each other. The interaction between the particles was quantified in terms of the sticky potential and showed a trend to be influenced by the particle size rather than the graft density of DNA strands on the particle.     

Vapour-growth of Sn on stearic acid molecular layers

Tin metal was vacuum deposited at room temperature on to Langmuir–Blodgett (LB) films with surfaces of either hydrophilic head groups or hydrophobic tail groups. Different growth modes on different surfaces of the LB films were observed with an atomic force microscope. Fine Sn particles deposited on the hydrophobic surface were uniform in size and similar in shape, but on the hydrophilic surface large Sn particles were observed. Chemical interactions between organic functional groups and deposited metal seems critical for the manner of crystal growth. The possibility of control over the crystallization of metals using two-dimensionally assembled organic molecules is demonstrated.     

Deposition of magnetic colloidal particles on graphite and mica surfaces driven by solvent evaporation

The deposition of colloidal magnetite particles onto graphite and mica surfaces induced by solvent evaporation is studied using atomic force microscopy. After evaporation under ambient conditions we observe polydisperse beadlike aggregates; the mean aggregate diameter is larger on graphite than on mica. After evaporation at elevated temperatures we observe a variety of effects, including enhanced particle aggregation and spinodal-like deposition patterns. To explain these trends, we propose mechanisms involving the wetting properties of the solvent. We have also made a brief study of the effects of applied magnetic fields on the formation of aggregates. A field applied parallel to the surface enhances aggregation and favors deposition patterns characteristic of hole-nucleation processes. A perpendicular field leads to a reduction in aggregate size and favors a homogeneous distribution of particles on the surface. These effects are explained in terms of the likely orientation of the dipolar particles on the surface.     

Diamond Deposition on Substrates with Different Geometries in a Thermal Plasma Reactor

The effects of process parameters on diamond film deposition have been considered in an atmospheric-pressure dc thermal plasma jet reactor. Two different precursor injection systems have been evaluated, counterflow and side injection. The precursor flow rate using ethanol has been found to strongly affect crystal size as well as orientation of crystal growth planes. Further, crystal size on sharp edges has been found to be up to five times larger than on planar surfaces. The effects of substrate geometry on the morphology and area of deposited diamond have been investigated as well. The results of this study show that dc thermal plasma jets can provide high diamond deposition rates, for example on wires and drills, although crystal size and film thickness show substantial variation.