Equivalent particle diameter and length scale for pressure drop in porous metals

The internal architecture of metal foam is significantly different from that of traditional porous media. This provides a set of challenges for understanding the fluid flow in this relatively new class of materials. This paper proposes that despite the geometrical differences between metal foam and traditional porous media, the Ergun correlation is a good fit for the linear pressure drop as a function of the Darcian velocity, provided that an appropriate equivalent particle diameter is used. The paper investigates an appropriate particle diameter considering the physics of energy dissipation, i.e. the viscous shear and the form drag. The above approach is supported by wind tunnel steady-state unidirectional pressure drop measurements for airflow through several isotropic open-cell aluminum foam samples having different porosities and pore densities. For each foam sample, the equivalent particle diameter correlated well with the surface area per unit volume of the foam. This was also very well valid for previous porous metal pressure drop data in the open literature.     

Pressure drop in two phase slug/bubble flows in mini scale capillaries

A segmented two phase slug/bubble flow occurs where a liquid and a gas are pumped into the same tube over a range of Reynolds numbers. This segmented two phase flow regime is accompanied by an increase in pressure drop relative to the single phase flow where only one fluid is flowing in a capillary. This work experimentally and theoretically examines the pressure drop encountered by the slug/bubble flow with varying slug lengths in mini channels. In the experimental work the dimensionless parameters of Reynolds number and Capillary number span over three orders of magnitude, and dimensionless slug length ranges over two orders of magnitude to represent flows typical of mini- and micro-scale systems. It is found, in agreement with previous work, that these dimensionless groups provide the correct scaling to represent the pressure drop in two phase slug/bubble flow, although the additional pressure drop caused by the interface regions was found to be ∼40% less than previously reported.     

Experimental and numerical investigations of pressure drop in a rectangular duct with modified power law fluids

Numerical solutions are presented for fully developed laminar flow for a modified power law fluid (MPL) in a rectangular duct. The solutions are applicable to pseudoplastic fluids over a wide shear rate range from Newtonian behavior at low shear rates, through a transition region, to power law behavior at higher shear rates. The analysis identified a dimensionless shear rate parameter which, for a given set of operating conditions, specifies where in the shear rate range a particular system is operating, i.e. in the Newtonian, transition, or power law regions. The numerical results of the friction factor times Reynolds number for the Newtonian and power law region are compared with previously published results showing agreement within 0.05% in the Newtonian region, and 0.9% and 5.1% in the power law region. Rheological flow curves were measured for three CMC-7H4 solutions and were found to be well represented by the MPL constitutive equation. The friction factor times Reynolds number values were measured in the transition region for which previous measurements were unavailable. Good agreement was found between experiment and calculation thus confirming the validity of the analysis.     

Determination of slug permeability factor for pressure drop prediction of slug flow pneumatic conveying

Current models for pressure drop prediction of slug flow pneumatic conveying in a horizontal pipeline system assume some type of steady state conditions for prediction,which limits their capability for increased predictive accuracy relative to experimental data.This is partly because of the nature of slug flow pneumatic conveying system,which,as a dynamic system,never becomes stable.By utilising conservation of mass (airflow),a dynamic pressure analysis model is proposed on the basis of the derivative of the upstream pressure behaviour.The rate of air permeation through slug,one of the important factors in the conservation model,is expressed as a function of a slug permeability factor.Other factors such as slug velocity,slug length and the fraction of stationary layer were also considered.Several test materials were conveyed in single-slug tests to verify the proposed pressure drop model,showing good agreement between the model and experimental results.     

Determination of slug permeability factor for pressure drop prediction of slug flow pneumatic conveying

Current models for pressure drop prediction of slug flow pneumatic conveying in a horizontal pipeline system assume some type of steady state conditions for prediction, which limits their capability for increased predictive accuracy relative to experimental data. This is partly because of the nature of slug flow pneumatic conveying system, which, as a dynamic system, never becomes stable. By utilising conservation of mass （airflow）, a dynamic pressure analysis model is proposed on the basis of the derivative of the upstream pressure behaviour. The rate of air permeation through slug, one of the important factors in the conservation model, is expressed as a function of a slug permeability factor. Other factors such as slug velocity, slug length and the fraction of stationary layer were also considered. Several test materials were conveyed in single-slug tests to verify the proposed pressure drop model, showing good agreement between the model and experimental results.     

Surface wettability effect on flow pattern and pressure drop in adiabatic two-phase flows in rectangular microchannels with T-junction mixer

Wettability is an important parameter in micro-scale flow patterns. Previous research has usually been conducted in conventional microtubes due to limitations of visualizing flow patterns and fabricating microchannels. However, most microchannels in practical applications have rectangular shape. Furthermore, pressure drop is closely related with flow pattern. Hence, we studied water liquid and nitrogen gas flows in rectangular microchannels with different wettabilities. The rectangular glass microchannels were fabricated from photosensitive glass, whose surface is hydrophilic. The surface of one was silanized using octadecyl-trichloro-silane (OTS) to prepare a hydrophobic microchannel. The two-phase flow pattern was visualized with a high-speed camera and a long distance microscope. The frictional pressure drop in the microchannel was measured directly with embedded pressure ports. The flow pattern and pressure drop in the hydrophobic microchannel were totally different from those in the hydrophilic microchannel. Finally, the two-phase frictional pressure drop was analyzed based on the flow patterns of different wettabilities.     

Experimental studies on heat transfer and friction factor characteristics of CuO/water nanofluid under turbulent flow in a helically dimpled tube

An experimental investigation on the convective heat transfer and friction factor characteristics in the plain and helically dimpled tube under turbulent flow with constant heat flux is presented in this work using CuO/water nanofluid as working fluid. The effects of the dimples and nanofluid on the Nusselt number and the friction factor are determined in a circular tube with a fully developed turbulent flow for the Reynolds number in the range between 2500 and 6000. The height of the dimple/protrusion was 0.6 mm. The effect of the inclusion of nanoparticles on heat transfer enhancement, thermal conductivity, viscosity, and pressure loss in the turbulent flow region were investigated. The experiments were performed using helically dimpled tube with CuO/water nanofluid having 0.1%, 0.2% and 0.3% volume concentrations of nanoparticles as working fluid. The experimental results reveal that the use of nanofluids in a helically dimpled tube increases the heat transfer rate with negligible increase in friction factor compared to plain tube. The experimental results showed that the Nusselt number with dimpled tube and nanofluids under turbulent flow is about 19%, 27% and 39% (for 0.1%, 0.2% and 0.3% volume concentrations respectively) higher than the Nusselt number obtained with plain tube and water. The experimental results of isothermal pressure drop for turbulent flow showed that the dimpled tube friction factors were about 2-10% higher than the plain tube. The empirical correlations developed for Nusselt number and friction factor in terms of Reynolds number, pitch ratio and volume concentration fits with the experimental data within ±15%.     

CFD modeling of pressure drop and drag coefficient in fixed beds: Wall effects

Simulations of fixed beds having column to particle diameter ratio (D/dp ) of 3, 5 and 10 were performed in the creeping, transition and turbulent flow regimes, where Reynolds number (dp VLL/L ) was varied from 0.1 to 10,000. The deviations from Ergun’s equation due to the wall effects, which are important in D/d p<15 beds were well explained by the CFD simulations. Thus, an increase in the pressure drop was observed due to the wall friction in the creeping flow, whereas, in turbulent regime a decrease in t...     

Pressure drop, heat transfer and performance of single-phase turbulent flow in spirally corrugated tubes

The paper presents the results of an experimental study that was carried out to determine turbulent friction and heat transfer characteristics of four spirally corrugated tubes, which have various geometrical parameters, with water and oil as the working fluids. Experiments were performed under conditions of Reynolds number varying from 6000 to 93,000 for water, and from 3200 to 19,000 for oil, respectively. The results show that the thermal performance of these tubes was superior compared to a smooth tube, but the heat transfer enhancements were not as large as the friction factor increases. Friction factors and heat transfer coefficient in these rough tubes were analyzed on the basis of momentum and heat transfer analogy, and the correlations obtained were compared with the present data and also the results of previous investigators. A mathematical model to evaluate the performance of spirally corrugated tube, which takes account of the large variation of fluid Prandtl number with temperature, was developed by the extension of previous work of Bergles and Webb. The results reported enable practical designs with standard products and optimization of tube geometry for specific conditions.     

Comparisons of rotordynamic coefficients in stepped labyrinth seals by using Colebrook-White friction factor model

The objective of this work is to observe the effects of friction factors for the stepped labyrinth seals. The gas flow through the seals creates net pressure and shear forces acting on the rotor. It is necessary to predict these forces for reliably operating turbomachinery. So we investigated the effect of shear forces on the calculation of rotordynamic coefficients by comparing the results in the case shear forces are considered and in the case they are neglected. We also compared our results, obtained with the Colebrook–White friction factor model, with some reference experimental and computational results.     

Origin and quantification of coupling between relative permeabilities for two-phase flows in porous media

An extended formulation of Darcy's two-phase law is developed on the basis of Stokes' equations. It leads, through results borrowed from the thermodynamics of irreversible processes, to a matrix of relative permeabilities. Nondiagonal coefficients of this matrix are due to the viscous coupling exerted between fluid phases, while diagonal coefficients represent the contribution of both fluid phases to the total flow, as if they were alone. The coefficients of this matrix, contrary to standard relative permeabilities, do not depend on the boundary conditions imposed on two-phase flow in porous media, such as the flow rate. This formalism is validated by comparison with experimental results from tests of two-phase flow in a square cross-section capillary tube and in porous media. Coupling terms of the matrix are found to be nonnegligible compared to diagonal terms. Relationships between standard relative permeabilities and matrix coefficients are studied and lead to an experimental way to determine the new terms for two-phase flow in porous media.     

Numerical study of steady/unsteady flow and heat transfer in porous media using a characteristics-based matrix-free implicit FV method on unstructured grids

In this study, a high-resolution characteristic-based finite-volume (FV) method on unstructured grids [Int. J. Numer. Method Eng. 50 (2001) 11; Int. J. Heat Fluid Flow 21 (2000) 432] is extended by a matrix-free implicit dual-time stepping scheme for the numerical simulation of steady and unsteady flow and heat transfer with porous media. The method has been used to study the characteristics of a complex problem: flow and heat transfer in a channel with multiple discrete porous blocks, which was originally proposed by Huang and Vafai [J. Thermophys. Heat Transfer 8 (3) (1994) 563]. In addition, flow and heat transfer in a channel partially or fully filled with porous layers and containing solid protruding blocks with constant heat flux on its lower surface are also investigated in details. Hydrodynamic and heat transfer results are reported for both steady and transient flow cases. In particular, the effects of Darcy and Reynolds numbers on heat transfer augmentation and pressure loss are studied. An in-depth discussion of the formation and variation of recirculation is presented and the existence of optimum porous insert is demonstrated. At high Reynolds numbers the flow in the porous channel exhibits a cyclic characteristics although unlike the non-porous channel flow, the cyclic vortex development is only restricted to a small area behind the last solid block, while temperature changes more slowly and does not exhibit cyclic variations over a long period of time. It is shown that for all the cases studied altering some parametric values can have significant and interesting effects on both flow pattern as well as heat transfer characteristics.     

Liquid single- and gas—liquid two-phase flows of magnetic fluid in the presence of a high non-uniform parallel magnetic field

The effect of a non-uniform parallel high magnetic field on flow control characteristics is investigated experimentally for a magnetic fluid single-phase flow and an air—magnetic fluid two-phase flow in a vertical channel. It is found that as the magnetic field strength is increased, the friction factor of the single-phase flow increases significantly. For the two-phase flow, the friction pressure loss and the head pressure loss, which is smaller than the friction loss, are negligibly small compared with the magnetic pressure loss. In the case where air is injected 27.9d upstream from the maximum magnetic field, the air flow is blocked by the magnetic force in the entrance of the magnetic field, which leads to increases in both local void fraction and pressure drop there. In the case where air is injected 1.43d downstream from the maximum magnetic field, the air flow is accelerated, resulting in a decrease in void fraction and an increase in pressure rise. In the latter case and under the present range of experimental conditions, the magnetic pumping head reaches 0.02 MPa at the highest, and the maximum circulation flow rate reaches twice as high as non-magnetically driven flow rate.