High-density arrays of titania nanoparticles using monolayer micellar films of diblock copolymers as templates

Highly dense arrays of titania nanoparticles were fabricated using surface micellar films of poly(styrene-block-2-vinylpyridine) diblock copolymers (PS-b-P2VP) as reaction scaffolds. Titania could be introduced selectively within P2VP nanodomains in PS-b-P2VP films through the binary reaction between water molecules trapped in the P2VP domains and the TiCl(4) vapor precursors. Subsequent UV exposure or oxygen plasma treatment removed the organic matrix, leading to titania nanoparticle arrays on the substrate surface. The diameter of the titania domains and the interparticle distance were defined by the lateral scale present in the microphase-separated morphology of the initial PS-b-P2VP films. The typical diameter of titania nanoparticles obtained by oxygen plasma treatment was of the order of approximately 23 nm. Photoluminescence (PL) properties were investigated for films before and after plasma treatment. Both samples showed PL properties with major physical origin due to self-trapped excitons, indicating that the local environment of the titanium atoms is similar.     

One-step fabrication and high photocatalytic activity of porous TiO2 hollow aggregates by using a low-temperature hydrothermal method without templates

Porous TiO2 hollow aggregates have been synthesized on a large scale by means of a simple hydrothermal method without using any templates. The as-prepared products were characterized by means of field emission scanning electron microscopy, XRD, TEM, nitrogen adsorption, UV/Vis diffuse reflectance spectroscopy, and FTIR spectroscopy. The photocatalytic activity of the aggregates was demonstrated through the photocatalytic degradation of Rhodamine B. Structural characterization indicates that the porous TiO2 aggregates are 500-800 nm in diameter and display mesoporous structure. The average pore sizes and BET surface areas of the aggregates are 12 nm and 168 m2 g-1, respectively. Optical adsorption investigations show that the aggregates possess an optical band-gap energy of 3.36 eV. The as-prepared products were substantially more effective photocatalysts than the commercially available photocatalyst P25. The dye degradation rate of the porous TiO2 hollow aggregates is more than twice that of P25. The high photoactivities of the aggregates can be attributed to the combined effects of several factors, namely, large surface areas, the existence of mesopores, and the high band-gap energy. In addition, the as-prepared products can be easily recycled.     

Supramolecular assemblies of block copolymers as templates for fabrication of nanomaterials

Self-assembled polymeric systems have played an important role as templates for nanofabrication; they offer nanotemplates with different morphologies and tunable sizes, are easily removed after reactions, and could be further modified with different functional groups to enhance the interactions. Among the various self-assembled polymeric systems, block copolymer supramolecular assemblies have received considerable attention because of the inherent processing advantages. These supramolecular assemblies are formed by the non-covalent interactions of one of the blocks of the block copolymer with a low molar-mass additive. Selective extraction of the additive leads to porous membranes or nano-objects which could then be used as templates for nanofabrication leading to a variety of ordered organic/inorganic nanostructures. In this feature article, we present an over-view of the recent developments in this area with a special focus on some examples from our group.     

Ordered porous ZnO thin films formed by dip-coating method using PS templates

Monolayer polystyrene spheres (∼400 nm) array templates were assembled orderly on clean glass substrates by dip-coating method from emulsion of polystyrene (PS). Porous ZnO thin films were also prepared by dip-coating method to fill the interstices among the close-packed PS templates with ZnO and annealing to remove the PS templates. Results showed that ZnO sol concentration and dipping time of PS templates in sol had great influences on the morphology of ordered porous ZnO thin films. There was a shrinkage ratio of about 30% from pore to PS. SEM observation showed that the PS array templates had face-centered cubic close-packing. X-ray diffraction (XRD) spectra showed the porous ZnO thin film was wurtzite structure. The optical transmittance decreased with decreasing wavelength of lights, but was kept above 80% beyond the wavelength of 550 nm. Optical band-gap of the porous ZnO thin film annealed at 500°C was 3.22 eV.     

One-step fabrication and high photocatalytic activity of porous graphitic carbon nitride/graphene oxide hybrid by direct polymerization of cyanamide without templates

Graphene oxide modified porous g-C₃N₄ (porous g-C₃N₄/GO) had been synthesized by means of one-step calcination of cyanamide for efficient photocatalysis under visible light irradiation (λ > 400 nm). We expect that the photocatalytic activity of this hybrid photocatalyst could be enhanced by the efficient visible light absorption due to the porous structure and efficient photo generated charge separation at the heterojunction formed between porous g-C₃N₄ and GO. Scanning electron microscopy (SEM) images demonstrated that the as prepared photocatalyst is composed of GO and porous g-C₃N₄. The UV-vis diffuse reflectance spectrum shows that optical absorption of porous g-C₃N₄/GO is more intensive than for pristine g-C₃N₄. The enhanced generation of photocurrent under visible light irradiation (λ > 400 nm) is observed for the porous g-C₃N₄/GO. The results of photocatalytic experiments reveal that the pseudofirst-order kinetic constant of photocatalytic degradation of methylene blue (MB) using the porous g-C₃N₄/GO is 6 times higher than that of pristine g-C₃N₄.     

Growth of highly oriented crystalline polyaniline films by self-organization

Silicon substrates with (100) orientation were modified with amino-silane self-assembled monolayer (SAM) to provide amino (NH(2)) moieties at the substrate surface. Self-organization of polyaniline during chemical polymerization, on this modified surface, leads to the growth of highly oriented films at the substrate-polymer interface. The morphology studied using scanning electron microscopy and atomic force microscopy revealed the formation of polymer film with well faceted pyramidal crystallites. XPS and FTIR spectroscopy were used to analyze the chemical structure of the film. X-ray diffraction measurements show the crystalline nature of the polyaniline, whose lattice parameters are in agreement with the reported values. This study underlines the importance of a SAM in deciding the structure and morphology of the deposited polymer.     

Nanostructured ultrathin films obtained by the spreading of diblock copolymers on a surface

We propose a theory of nanopattern formation in ultrathin films obtained by the spreading of A-B diblock copolymers on a surface. A blocks are strongly adsorbed (spread) on the substrate, and the strength of the adsorption can be varied. B blocks are incompatible with the substrate, but they can spread atop the layer of the A blocks. We predict disk-shaped micelles ordered with hexagonal symmetry and parallel stripe-shaped micelles and bilayers to be stable. The type of resulting structure and its geometrical parameters depend on the composition of the copolymer and interaction parameters. We interrelate these results with those obtained for the case of the spreading of both blocks on the substrate, and we construct a unified phase diagram.     

Stamping of monomeric SAMs as a route to structured crystallization templates: patterned titania films

Gold-coated glass slides have be patterned by using self-assembled monolayers (SAM) of alkane thiols. Through the use of a special thiol terminated with a styrene monomer, microstructures of 5 to 10 microm width and 70 A height have been formed on the surface by graft polymerization of styrene. These patterned gold slides have then been used to template the precipitation of thin titania films from ethanolic solutions of titanium isopropoxide to create microstructured architectures in the film. Plasmon resonance spectra have established the presence of different steps in the process and have been used to follow the kinetics of the precipitation of titania on the surface. The structured TiO2 films have been characterized by scanning electron microscopy.     

One-step synthesis of silver nanoparticles by sonication or heating using amphiphilic block copolymer as templates

Block copolymer-supported Ag Nps (nanoparticles) have either a "cherry"-like or "raspberry"-like morphology [Antonietti, et al., Adv. Mater. 7 (1995) 1000-1005] depending on the amount of silver nitrate loading and the external conditions. Sonication favors silver nitrate and polyethyleneimine diffusion; the nucleation sites are well distributed in the micellar cores, so it is easy to form the cherry-like Ag NP colloids. However, when the amount of silver nitrate is decreased, it is heating that induces the formation of raspberry-like Ag NP colloids. The Ag NP colloids were investigated by transmission electron microscopy to demonstrate the nanosize dimensions and the location of the Ag NPs in the micelles. X-ray diffraction was employed to determine the crystal structure of the Ag NPs. UV-vis spectroscopy was employed for further qualitative characterization of the optical properties of Ag NPs.     

Large-scale fabrication of periodic nanostructured materials by using hexagonal non-close-packed colloidal crystals as templates

This letter reports a versatile nonlithographic technique for mass fabricating three types of technologically important materials-polymer microwell arrays, 2D-ordered magnetic nanodots, and semiconductor nanopillar arrays, each with high crystalline qualities and wafer-scale sizes. Spin-coated hexagonal non-close-packed silica colloidal crystals embedded in a polymer matrix are used as starting templates to create 2D polymeric microwell arrays. These through-hole arrays can then be used as second-generation templates to make periodic magnetic nanodots and semiconductor nanopillars. This self-assembly approach is compatible with standard semiconductor microfabrication, and complex micropatterns can be created for potential device applications. The wafer-scale technique may find important applications in biomicroanalysis, high-density magnetic recording media, and microphotonics.     

Electrochemical fabrication of nanoporous polypyrrole film on HOPG using nanobubbles as templates

A versatile method for preparing nanoporous polypyrrole (PPy) film using electrogenerated nanobubbles as templates on highly oriented pyrolytic graphite (HOPG) is presented using in situ electrochemical atomic force microscopy (EC-AFM).     

Wetting properties of polystyrene/divinylbenzene crosslinked porous polymers obtained using W/O highly concentrated emulsions as templates

Macroporous polystyrene/divinylbenzene (PS‐DVB) monoliths were obtained using highly concentrated W/O emulsions as templates. These monoliths are of interest due to the high potential applications for catalysis, scaffolds for tissue engineering, filters, membranes, or drug delivery systems. Dynamic wetting behavior through the polymer monolith is directly related to contact angle. For this reason, in this paper we investigate the relationship between contact angle, morphology, and chemical composition of the dense skin layer and the highly porous interior surface of PS‐DVB porous monoliths. Whereas the dense skin layer exhibits a Wenzel regime using water as wetting liquid, the highly porous interior surface exhibits a Cassie–Baxter regime. This behavior is correlated with the roughness observed by scanning electron microscopy (SEM). However, the observed contact angle hysteresis seems to indicate that factors other than surface roughness should be taken into account. For this reason, chemical composition was also studied by elemental microanalysis and X‐ray photoelectron spectroscopy (XPS). The differences in chemical composition observed between the dense skin layer and the highly porous interior surface, according to the wetting model for a heterogeneous surface proposed by Johnson and Dettre, seems also to contribute to the wetting hysteresis. The different wetting between the dense skin layer and the highly porous interior surface results in a dual wettability phenomenon, in which a liquid wets the dense skin layer and does not penetrate into the highly porous interior of the PS‐DVB monoliths. This phenomenon can be of relevance in absorption or desorption processes such as in drug delivery processes. Copyright © 2009 John Wiley & Sons, Ltd.     

One-pot in situ fabrication of stable nanocaterpillars directly from polyacetylene diblock copolymers synthesized by mild ring-opening metathesis polymerization

We report a direct one-pot route for the preparation of supramolecules from simple polyacetylene diblock copolymers synthesized by mild ring-opening metathesis polymerization of cyclooctatetraene. This in situ nanoparticlization of conjugated polymer (INCP) approach is advantageous over conventional self-assembly processes because this method does not require any tedious postsynthetic treatments. Also, this direct approach provides intriguing supramolecules with a unique nanostructure resembling a caterpillar. Furthermore, the new supramolecules are highly stable adducts because the polyacetylene core block provides an exceptionally strong driving force for the self-assembly. Even though pristine polyacetylene is unstable in air, the polyacetylene segment in the nanocaterpillar is very stable because it is protected within the shell of the supramolecule.     

Nanoelectrode ensembles based on conductive polyaniline/poly(acrylic acid) using porous sol–gel films as template

Porous sol–gel (PSG) film has been utilized as a template for the electrochemical polymerization of aniline in presence of poly(acrylic acid) (PAA). The presence of electroactive polyaniline (PAn)/PAA within the porous skeleton of the sol–gel films has been confirmed using cyclic voltammetry, UV–vis spectrometry and atomic force microscopic measurements. The densities and the sizes of the nanoelectrodes can be controlled easily using electrochemical methods. The conductive polymer “wires” of PAn/PAA formation in PSG matrix can behave as an ensemble of closely-spaced but isolated nanoelectrodes. Moreover, the nanoelectrode ensembles based on conductive PAn/PAA for glucose biosensing are fabricated by immobilization of glucose oxidase (GOx) and Nafion onto the surface of conductive polymer. Owing to the biocompatibility of PSG and electro-activity of PAn/PAA at neutral pH regions, the glucose biosensor shows excellent characteristics and performance, such as low detection limit and fast response time.     

Electrochemical growth of highly oriented organic-inorganic superlattices using solid-supported multilamellar membranes as templates

Controllable depositing of relatively thick inorganic sublayers into organic templates to fabricate organic-inorganic superlattices is of great importance. We report a novel approach to fabricating phospholipid/Ni(OH)(2) superlattices by electrochemical deposition of the inorganic component into solid-supported multilamellar templates. The well-ordered and highly oriented multilamellar templates are produced by spreading small drops of lipid solution on silicon surfaces and letting the solvent evaporate slowly. The templates which are used as working electrodes preserve the lamellar structure in the electrolyte solution. The resulting superlattices are highly oriented. The thickness of the nickel hydroxide is controlled by the concentration of nickel ions in the electrolyte bath. The electron density profiles derived from the X-ray diffraction data reveal that the thickness of the nickel hydroxide sublayers increases from 15 to 27 A as the concentration of nickel nitrate increases from 0.005 mol/L to 0.08 mol/L. We expect that the new method can be extended to depositing a variety of inorganic components including metals, oxides, and semiconductors.     

Adsorbed surfactants as templates for the synthesis of morphologically controlled polyaniline and polypyrrole nanostructures on flat surfaces: from spheres to wires to flat films

Nanostructures of polyaniline (PAni) and polypyrrole (PPy) with controlled morphologies have been synthesized on atomically flat surfaces using adsorbed surfactant molecules as templates. Atomic force microscopy (AFM) has been used to investigate polymer film formation on highly oriented pyrolytic graphite (HOPG) and chemically modified HOPG. Morphological control over the resulting polymer film is possible by the addition of coadsorbing molecules, manipulation of the length of the surfactant hydrophobe, or by changing the surface chemistry of the adsorbing substrate. Phase transitions between spheres, cylinders/wires, and featureless films have been observed which exactly parallel transitions between spheres, cylinders, and flat layers in the adsorbed surfactant. Parallel arrays of PAni nanowires can be synthesized with alignment evident over large areas in a simple self-assembly technique in which fabrication and arrangement take place simultaneously. Such a technique in which one can engineer sub-100-nm-ordered nanoscale pi-conjugated polymer structures of a desired shape by a simple self-assembly process presents potential as templates, sensors, and microelectronic devices.     

Star-block copolymers as templates for the preparation of stable gold nanoparticles

Gold nanoparticles of improved stability against aggregation were prepared using poly(ethylene oxide)-block-poly(epsilon-caprolactone) (PEO-b-PCL) star-block copolymers. A five-arm star-shaped macroinitiator (PEO) was utilized for the automated parallel controlled ring-opening polymerization of epsilon-caprolactone to prepare a series of PEO-b-PCL star-block copolymers with a constant PEO core linked to PCL blocks of variable length. The PEO core was swelled with KAuCl4 in N,N-dimethylformamide (DMF), and gold nanoparticles were subsequently obtained by reduction with NaBH4. Since the process was always templated by the same PEO core for all investigated polymers, the average dimension of the formed gold nanoparticles was in the same range for all star-block copolymers. In sharp contrast, the size distribution and long-term stability against aggregation of the gold nanoparticles dispersed in DMF were strongly dependent on the PCL block length, confirming the role of PCL blocks as stabilizing blocks for these nanoparticles.     

Facile fabrication of hollow silica and titania microspheres using plasma-treated polystyrene spheres as sacrificial templates

By means of a plasma technique, the surfaces of monodisperse polystyrene (PS) colloids have been modified with hydroxyl groups. Using these surface-modified PS colloids as sacrificial templates, we have fabricated silica-coated PS colloids (PS@silica) and titania-coated PS colloids (PS@titania) composite microspheres as well as hollow and mesoporous silica and titania microspheres. This process not only demonstrated a facile, low-cost, environmentally benign way to fabricate hollow oxides structures but also offered a feasible alternative to the preparation of polymer/inorganic oxide composites by templating against the polymer substrate with hydrophobic surfaces.     

Radiation‐induced fabrication of polymer nanoporous materials from microphase‐separated structure of diblock copolymers as a template

Polymer nanoporous materials with periodic cylindrical holes were fabricated from microphase‐separated structure of diblock copolymers consisting of a radiation‐crosslinking polymer and a radiation‐degrading polymer through simultaneous crosslinking and degradation by γ‐irradiation. A polybutadiene‐block‐poly(methyl methacrylate) (PB‐b‐PMMA) diblock copolymer film that self‐assembles into hexagonally packed poly(methyl methacrylate) cylinders in polybutadiene matrix was irradiated with γ‐rays. Solubility test, IR spectroscopy, and TEM and SEM observations for this copolymer film in comparison with a polystyrene‐block‐poly(methyl methacrylate) diblock copolymer film revealed that poly(methyl methacrylate) domains were removed by γ‐irradiation and succeeding solvent washing to form cylindrical holes within polybutadiene matrix, which was rigidified by radiation crosslinking. Thus, it was demonstrated that nanoporous materials can be prepared by γ‐irradiation, maintaining the original structure of PB‐b‐PMMA diblock copolymer film. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5916–5922, 2007     

Aqueous dip-coating route to dense and porous silica thin films using silica nanocolloids with an aid of polyvinylpyrrolidone

An aqueous dip-coating route without using volatile alcohols for preparing dense and porous silica thin films is presented. The films were prepared by dip-coating on Si(100) and silica glass substrates using aqueous suspension of 8–11 nm colloidal silica where no alcohols were added. The addition of polyvinylpyrrolidone (PVP) in the suspension greatly improved the wettability, allowing homogeneous films to be formed on the substrates while the substrates showed poor wettability without PVP. When the as-deposited films were fired at 500–1,000 °C, optically transparent porous films with smooth surface were obtained. The porous films had homogeneous distribution and packing of silica nanoparticles, refractive indices of 1.24–1.33, and pencil hardness lower than 6B. The porous films underwent significant densification by viscous sintering when fired at temperatures over 1,000 °C. The viscous sintering was accompanied by the progress of condensation reaction and by the structural relaxation of siloxane network, which was revealed in the infrared absorption spectra. The resulting dense films had optical transparency, smooth surface, pencil hardness over 9H and refractive indices close to that of silica glass.