Effect of poly (lactic acid)‐graft‐glycidyl methacrylate as a compatibilizer on properties of poly (lactic acid)/banana fiber biocomposites

The main aim of this study was to synthesis of poly (lactic acid) (PLA)‐graft‐glycidyl methacrylate (GMA) as well as its influence on the properties of PLA/banana fiber biocomposites. PLA‐graft‐GMA graft copolymer (GC) was synthesized by melt blending PLA with GMA using benzoyl peroxide and dicumyl peroxide as initiators. Graft copolymerization was confirmed by FTIR and ¹H‐NMR spectroscopic studies. PLA/silane treated banana fiber (SiB) biocomposites with various GC concentrations were prepared by melt blending followed by injection molding techniques. The influence of GC content on the mechanical, thermal and moisture resistance properties of the composite was investigated. The addition of 15 wt% GC content in the biocomposite provided optimum tensile and flexural strength, which is attributed to the greater compatibility between fiber and PLA matrix. The thermal properties of biocomposites have been evaluated using thermogravimetric analysis which provided evidence of improved interfacial adhesion between SiB and PLA by the addition of GC. Additionally, GC enhanced the moisture absorption resistance of biocomposites. These results indicated that GC is indeed a good candidate as a compatibilizing agent to improve the compatibility in PLA/fiber biocomposites. Copyright © 2015 John Wiley & Sons, Ltd.     

Effects of Rice Straw Powder (RSP) Size and Pretreatment on Properties of FDM 3D-Printed RSP/Poly(lactic acid) Biocomposites

To develop a new kind of environment-friendly composite filament for fused deposition modeling (FDM) 3D printing, rice straw powder (RSP)/poly(lactic acid) (PLA) biocomposites were FDM-3D-printed, and the effects of the particle size and pretreatment of RSP on the properties of RSP/PLA biocomposites were investigated. The results indicated that the 120-mesh RSP/PLA biocomposites (named 120#RSP/PLA) showed better performance than RSP/PLA biocomposites prepared with other RSP sizes. Infrared results showed that pretreatment of RSP by different methods was successful, and scanning electron microscopy indicated that composites prepared after pretreatment exhibited good interfacial compatibility due to a preferable binding force between fiber and matrix. When RSP was synergistically pretreated by alkaline and ultrasound, the composite exhibited a high tensile strength, tensile modulus, flexural strength, and flexural modulus of 58.59, 568.68, 90.32, and 3218.12 MPa, respectively, reflecting an increase of 31.19%, 16.48%, 18.75%, and 25.27%, respectively, compared with unmodified 120#RSP/PLA. Pretreatment of RSP also improved the thermal stability and hydrophobic properties, while reducing the water absorption of 120#RSP/PLA. This work is believed to provide highlights of the development of cost-effective biocomposite filaments and improvement of the properties of FDM parts.     

Efficient barrier properties of mechanically enhanced agro-extracted cellulosic biocomposites

The objective of this work was to prepare the mechanically stable hydrophobic biocomposites by incorporating the cellulose fibers into the polymer matrices for their applications in biomedical and food packaging. Herein, two different types of biocomposites were prepared by mixing polylactic acid (PLA) and polyhydroxybutyrate (PHB) with the agro-extracted cellulose, separately at 170 °C. The influence of the cellulose fibers on the thermal, mechanical, and barrier properties of polymer matrices (PLA and PHB) was observed. With an increase in the cellulose content in PLA and PHB, the tensile strength of the biocomposite materials significantly improved with the enhancement of 24.45% and 32.08%, respectively, compared with the pure PLA and PHB. Furthermore, a decrease of 74.16% and 73.49% in the water vapor transmission rate and oxygen transmission rate, respectively, was observed for cellulose/PHB biocomposites. This study highlights that adding cellulose fibers significantly improves the mechanical and the barrier properties of PLA and PHB, suggesting their biocomposites for use in biodegradable polymer industries.     

Assessing the effect of PLA,cellulose microfibers and CaCO3 on the properties of starch-based foams using a factorial design

The effect of polylactic acid (PLA), cellulose microfibers (CEL), and calcium carbonate (CaCO₃) on the equilibrium moisture content (EMC), density and flexural mechanical properties of starch-based bio-foams was studied using a full factorial design 2³. Also, a moisture aging study was carried out. The results show the three factors studied changed the bio-foams morphology, contribute to density increment, enhance dimensional stability and improve both the moisture resistance and the mechanical flexural properties. The moisture aging studies show that, although the flexural mechanical properties decrease with increasing humidity, the bio-foams exceed the mechanical properties of commercial expanded polystyrene (EPS) trays. These findings suggest the bio-composites could be used in regions where the humidity conditions are moderate to very humid, guaranteeing their dimensional stability and functional properties. Thus, these new bio-foams are an attractive and sustainable option to replace the non-biodegradable EPS commercial trays.     

Functional Properties and Molecular Degradation of Schizostachyum Brachycladum Bamboo Cellulose Nanofibre in PLA-Chitosan Bionanocomposites

The degradation and mechanical properties of potential polymeric materials used for green manufacturing are significant determinants. In this study, cellulose nanofibre was prepared from Schizostachyum brachycladum bamboo and used as reinforcement in the PLA/chitosan matrix using melt extrusion and compression moulding method. The cellulose nanofibre(CNF) was isolated using supercritical carbon dioxide and high-pressure homogenisation. The isolated CNF was characterised with transmission electron microscopy (TEM), FT-IR, zeta potential and particle size analysis. The mechanical, physical, and degradation properties of the resulting biocomposite were studied with moisture content, density, thickness swelling, tensile, flexural, scanning electron microscopy, thermogravimetry, and biodegradability analysis. The TEM, FT-IR, and particle size results showed successful isolation of cellulose nanofibre using this method. The result showed that the physical, mechanical, and degradation properties of PLA/chitosan/CNF biocomposite were significantly enhanced with cellulose nanofibre. The density, thickness swelling, and moisture content increased with the addition of CNF. Also, tensile strength and modulus; flexural strength and modulus increased; while the elongation reduced. The carbon residue from the thermal degradation and the glass transition temperature of the PLA/chitosan/CNF biocomposite was observed to increase with the addition of CNF. The result showed that the biocomposite has potential for green and sustainable industrial application.     

Mechanical and thermal characterization of sisal fiber reinforced polylactic acid composites

The advantages of green composites are including, but not limited to their environmental friendly nature, lightweight, reduction of production energy and costs, and recyclability. This work focuses on the mechanical, thermal, and dynamic mechanical properties of biocomposites. For that purpose, biosourced polymers were used, namely polylactic acid (PLA) and sisal fiber, and biocomposites were extruded and then injection molded with different contents of sisal fibers (5%, 10%, 15%). The results show that the increase of the rate of reinforcement improves the mechanical and dynamic mechanical properties of the biocomposites made. By the increase of the sisal fiber content, the degree of crystallinity of the matrix was increased from 47% to 61%, as sisal fibers were acted as a nucleating agent for the PLA.     

Thermal properties of biocomposites

Thermal properties of new biocomposites prepared from modified starch matrix reinforced with natural vegetable fibres were studied. DSC and TG methods were applied to study thermal behaviour of biocomposites. Biocomposites were obtained in the laboratory twin-screw extruder. Two kinds of natural fibres were used, i.e. flax and cellulose in the amount of 0–40 mass%. DSC curves of biocomposites reveal glass transition temperature, attributed to the amorphous nature of the plasticized starch matrix. In general, incorporating natural fibres into modified starch matrix leads to an increase in glass transition temperature. Thermal degradation of modified starch matrix and cellulose reinforced biocomposites proceeds in three steps, whereas the degradation process of flax reinforced biocomposites occurs in two steps. For unreinforced matrix as well as for all biocomposites, regardless of type and amount of reinforcement, the major mass loss is observed at the temperature above 300°C. The increase in thermal stability with introduction of natural fibre is observed for both flax and cellulose reinforced biocomposites.     

Silkworm silk/poly(lactic acid) biocomposites: Dynamic mechanical, thermal and biodegradable properties

Silkworm silk/Poly(lactic acid) (silk/PLA) biocomposites with potential for environmental engineering applications were prepared by using melting compound methods. By means of Dynamic mechanical analysis (DMA), Differential scanning calorimetry (DSC), Thermogravimetric analysis (TGA), Coefficient of thermal expansion test, Enzymatic degradation test and Scanning electron microscopy (SEM), the effect of silk fiber on the structural, thermal and dynamic mechanical properties and enzymatic degradation behavior of the PLA matrix was investigated. As silk fiber was incorporated into PLA matrix, the stiffness of the PLA matrix at higher temperature (70-160 °C) was remarkably enhanced and the dimension stability also was improved, but its thermal stability became poorer. Moreover, the presence of silk fibers also significantly enhanced the enzymatic degradation ability of the PLA matrix. The higher the silk fiber content, the more the weight loss.     

乙酰柠檬酸丁酯增韧竹粉/聚乳酸生物质复合材料的制备与性能

以竹粉(bamboo flour,BF)为生物质填料,乙酰柠檬酸丁酯(acetyl tributyl citrate,ATBC)为增韧剂,通过与聚乳酸(polylactic acid,PLA)熔融共混制备了BF/PLA增韧复合材料,并采用红外光谱、热重分析、转矩流变仪、扫描电镜及力学性能测试等考察了ATBC添加对BF/PLA复合材料结构与性能的影响。结果表明,ATBC可改善BF/PLA复合材料的加工流变性,降低复合材料玻璃化转变温度、冷结晶温度及熔融温度,但对复合材料的热稳定性没有影响。FTIR分析显示,ATBC的加入可使BF/PLA复合材料C—O红外吸收峰位增大,表明ATBC与PLA之间存在一定相互作用。当ATBC用量为15%时,BF/PLA复合材料断裂伸长率由增韧前的8.1%增加到35.6%,提高了339.5%。SEM图片显示,此时复合材料断面粗糙,表现出韧性断裂形貌。该研究结果可为进一步探索增韧竹纤维/聚乳酸复合材料制备及应用,提供试验数据和理论参考。     

Effects of poly(ethylene glycol) on the morphology and properties of biocomposites based on polylactide and cellulose nanofibers

Polylactide (PLA)/cellulose nanofiber (CNF) biocomposites were prepared via solution casting and direct melt mixing. To improve the compatibility, a masterbatch of CNFs and poly(ethylene glycol) (PEG) (1:2) was also prepared. The effects of PEG on the morphology and properties of the biocomposites were investigated. The dispersion/distribution of nanofibers in PLA was improved when the masterbatch was used and the composites were prepared in solution. Substantial effects on the rheological properties of solution-prepared PLA/CNF/PEG composites were observed compared to composites containing no PEG, whereas for melt-prepared composites no significant changes were detected. Increased crystalline content and crystallization temperature were observed for the composites prepared via the masterbatch and solvent casting. The storage modulus of PLA was increased by 42 and 553% at 25 and at 80 °C, respectively, for the solution-based PEG-compatibilized composite containing 2 wt% nanofibers. Also, a better light transmittance was measured for the PLA/CNF/PEG composites prepared in solution.     

Effects of Water and Chemical Solutions Ageing on the Physical,Mechanical, Thermal and Flammability Properties of Natural Fibre-Reinforced Thermoplastic Composites

Biocomposites comprising a combination of natural fibres and bio-based polymers are good alternatives to those produced from synthetic components in terms of sustainability and environmental issues. However, it is well known that water or aqueous chemical solutions affect natural polymers/fibres more than the respective synthetic components. In this study the effects of water, salt water, acidic and alkali solutions ageing on water uptake, mechanical properties and flammability of natural fibre-reinforced polypropylene (PP) and poly(lactic acid) (PLA) composites were compared. Jute, sisal and wool fibre- reinforced PP and PLA composites were prepared using a novel, patented nonwoven technology followed by the hot press method. The prepared composites were aged in water and chemical solutions for up to 3 week periods. Water absorption, flexural properties and the thermal and flammability performances of the composites were investigated before and after ageing each process. The effect of post-ageing drying on the retention of mechanical and flammability properties has also been studied. A linear relationship between irreversible flexural modulus reduction and water adsorption/desorption was observed. The aqueous chemical solutions caused further but minor effects in terms of moisture sorption and flexural modulus changes. PLA composites were affected more than the respective PP composites, because of their hydrolytic sensitivity. From thermal analytical results, these changes in PP composites could be attributed to ageing effects on fibres, whereas in PLA composite changes related to both those of fibres present and of the polymer. Ageing however, had no adverse effect on the flammability of the composites.     

Thermomechanical and crystallization behavior of polylactide-based flax fiber biocomposites

In this work, the rheological, thermal and mechanical properties of melt-compounded flax fiber-reinforced polylactide composites were investigated. The effect of compounding on fiber length and diameter, and the relationship between fiber content and the crystallization behavior of the biocomposites, at various temperatures, were also examined. After melt-compounding, fiber bundles initially present were, to a large extent, broken into individual fibers and the fiber length was decreased by 75 %, while the aspect ratio was decreased by nearly 50 %. The crystallization half-time was found to decrease with increasing flax fiber content, and showed a minimum value at 105 °C for all systems. The elastic modulus was increased by 50 % in the presence of 20 wt% flax fibers. The addition of maleic anhydride-grafted polylactide had a positive effect on the mechanical properties of the biocomposite. This system is particularly interesting in the context of sustainable development as it is entirely based on renewable resources and biodegradable.     

The influence of pre-treatment of Spartium junceum L. fibres on the structure and mechanical properties of PLA biocomposites

Different chemical pre-treatments of Spartium junceum L. fibres using alkali (NaOH), nanoclay (MMT) and Citric acid (CA) with the aim of producing biodegradable composite material are discussed. As environmental requirements in processing technologies have been higher in recent years, the Polylactic acid (PLA) is used in this research as a matrix, due to its renewability, biodegradability and biocompatibility. Biocomposites are prepared by reinforcing PLA with randomly oriented, short Spartium junceum L. fibres in order to increase material strength. The effects of different pre-treatments of Spartium junceum L. fibres on the mechanical properties of final biocomposite material are examined. Fibre tenacity is studied using Vibroscop and Vibrodyn devices. Tensile strength of biocomposite material was measured on the universal electromechanical testing machine Instron 5584. The results indicate that biocomposites reinforced with fibres modified with MMT and CA show upgraded mechanical properties of the final composite material in comparison with the composite materials reinforced with referenced (nontreated) fibres. Infrared spectra of tested fibres and biocomposites were determined with Fourier transform infrared spectroscopy using Attenuated total reflection (FT-IR ATR) sampling technique and the influence of fibre modifications on the fibre/polymer interfacial bonding was investigated. The interface of Spartium/PLA composites was observed with scanning electron microscope (SEM) and it was clearly visible that biocomposites reinforced with fibres modified by MMT and CA showed better interaction of fibres and matrix.     

Flame retardant poly (lactic acid) biocomposites based on azo‐boron coupled 4,4′‐sulfonyldiphenol and its combination with calcium lignosulfonate—Crystalline and mechanical properties

Poly (lactic acid) (PLA) has become an important biopolymer with excellent properties but has limited engineering applications where fire safety is ultimate. An efficient flame retardant (FR) for PLA biocomposites based on azo‐boron coupled with 4,4′‐sulfonyldiphenol‐(((1E,1′E)‐(sulfonylbis(6‐hydroxy‐3,1‐phenylene))bis (diazene‐2,1‐diyl))bis(3,1‐phenylene))diboronic acid (SBDA) was synthesized and characterized by FTIR, ¹H and ¹³C NMR spectra. SBDA was combined with calcium lignosulfonate (Calig) and compounded with PLA, and the FR, crystallization, and mechanical properties were investigated. The addition of 15 wt% FR (10 wt% Calig and 5 wt% SBDA) into PLA led to important reductions in peak heat release rate (PHRR) approximately 54%, total heat release (THR) approximately 28.6%, and the average effective heat of combustion (AEHC) approximately 29.4%. The fire performance index and fire growth index improved by approximately 56.4% and 33.1%, respectively. A V‐0 rating (vertical burning test) and a limiting oxygen index value of 28.8% were achieved for the FR PLA biocomposites. The combinatory SBDA/Calig reduced the segmental mobility of PLA in the organic‐inorganic interface with insignificant changes in the elongation at break and the Young Modulus. TG‐IR study showed significant reductions in pyrolysis gaseous products for the composites compared with PLA. This research work will expand the frontiers of knowledge on use of boron and calcium functionalized polyaromatic polyols for reducing the flammability of PLA.     

Poly(lactic acid)/Poly(3-hydroxybutyrate) Biocomposites with Differently Treated Cellulose Fibers

The growing concern about environmental pollution has generated an increased demand for biobased and biodegradable materials intended particularly for the packaging sector. Thus, this study focuses on the effect of two different cellulosic reinforcements and plasticized poly(3-hydroxybutyrate) (PHB) on the properties of poly(lactic acid) (PLA). The cellulose fibers containing lignin (CFw) were isolated from wood waste by mechanical treatment, while the ones without lignin (CF) were obtained from pure cellulose by acid hydrolysis. The biocomposites were prepared by means of a melt compounding-masterbatch technique for the better dispersion of additives. The effect of the presence or absence of lignin and of the size of the cellulosic fibers on the properties of PLA and PLA/PHB was emphasized by using in situ X-ray diffraction, polarized optical microscopy, atomic force microscopy, and mechanical and thermal analyses. An improvement of the mechanical properties of PLA and PLA/PHB was achieved in the presence of CF fibers due to their smaller size, while CFw fibers promoted an increased thermal stability of PLA/PHB, owing to the presence of lignin. The overall thermal and mechanical results show the great potential of using cheap cellulose fibers from wood waste to obtain PLA/PHB-based materials for packaging applications as an alternative to using fossil based materials. In addition, in situ X-ray diffraction analysis over a large temperature range has proven to be a useful technique to better understand changes in the crystal structure of complex biomaterials.     

Thermal characterization and electrical properties of Fe-modified cellulose long fibers and micro crystalline cellulose

Thermal properties of polylactic acid (PLA) filled with Fe-modified cellulose long fibers (CLF) and microcrystalline cellulose (MCC) were studied using thermo gravimetric analysis (TG), differential scanning calorimetry, and dynamic mechanical analysis (DMA). The Fe-modified CLFs and MCCs were compared with unmodified samples to study the effect of modification with Fe on electrical conductivity. Results from TG showed that the degradation temperature was higher for all composites when compared to the pure PLA and that the PLA composites filled with unmodified celluloses resulted in the best thermal stability. No comparable difference was found in glass transition temperature (T _g) and melting temperature (T _m) between pure PLA and Fe-modified and unmodified CLF- and MCC-based PLA biocomposites. DMA results showed that the storage modulus in glassy state was increased for the biocomposites when compared to pure PLA. The results obtained from a femtostat showed that electrical conductivity of Fe-modified CLF and MCC samples were higher than that of unmodified samples, thus indicating that the prepared biocomposites have potential uses where conductive biopolymers are needed. These modified fibers can also be tailored for fiber orientation in a matrix when subjected to a magnetic field.     

Effect of Compatibilizer and Nucleation Agent on the Properties of Poly(lactic acid)/Polycarbonate (PLA/PC) Blends

Poly(lactic acid) (PLA) and polycarbonate (PC) blends were prepared by melt processing with a twin-screw extruder. Ethylene-maleic anhydride-glycidyl methacrylate terpolymer (EMG) as compatibilizer and talc as nucleation agent were added in PLA/PC blends. The effect of EMG and talc on the mechanical properties including tensile, flexural, Izod notched impact properties and heat deflection temperature (HDT) of PLA/PC blends were investigated. The morphologies were observed by scanning electron microscopy (SEM). The crystalline behavior of PLA/PC blends was analyzed by differential scanning calorimetry (DSC) and X-ray diffraction (XRD). The nanoscale mechanical properties of PLA/PC blends were investigated by atomic force microscope (AFM). The results showed that the addition of EMG and talc simultaneously with annealing treatment is the most effective process.     

Effects of Wood Flour (WF) Pretreatment and the Addition of a Toughening Agent on the Properties of FDM 3D-Printed WF/Poly(lactic acid) Biocomposites

In order to improve the properties of wood flour (WF)/poly(lactic acid) (PLA) 3D-printed composites, WF was treated with a silane coupling agent (KH550) and acetic anhydride (Ac₂O), respectively. The effects of WF modification and the addition of acrylicester resin (ACR) as a toughening agent on the flowability of WF/PLA composite filament and the mechanical, thermal, dynamic mechanical thermal and water absorption properties of fused deposition modeling (FDM) 3D-printed WF/PLA specimens were investigated. The results indicated that the melt index (MI) of the specimens decreased after WF pretreatment or the addition of ACR, while the die swell ratio increased; KH550-modified WF/PLA had greater tensile strength, tensile modulus and impact strength, while Ac₂O-modified WF/PLA had greater tensile modulus, flexural strength, flexural modulus and impact strength than unmodified WF/PLA; after the addition of ACR, all the strengths and moduli of WF/PLA could be improved; after WF pretreatment or the addition of ACR, the thermal decomposition temperature, storage modulus and glass transition temperature of WF/PLA were all increased, and water absorption was reduced.     

Influence of accelerated ageing on the physico-mechanical properties of alkali-treated industrial hemp fibre reinforced poly(lactic acid) (PLA) composites

30 wt% aligned untreated long hemp fibre/PLA (AUL) and aligned alkali treated long hemp fibre/PLA (AAL) composites were produced by film stacking and subjected to accelerated ageing. Accelerated ageing was carried out using UV irradiation and water spray at 50 °C for four different time intervals (250, 500, 750 and 1000 h). After accelerated ageing, tensile strength (TS), flexural strength, Young's modulus (YM), flexural modulus and mode I fracture toughness (K_Ic) were found to decrease and impact strength (IS) was found to increase for both AUL and AAL composites. AUL composites had greatest overall reduction in mechanical properties than that for AAL composites upon exposure to accelerated ageing environment. FTIR analysis and crystallinity contents of the accelerated aged composites support the results of the deterioration of mechanical properties upon exposure to accelerated ageing environment.     

Poly(lactic acid)/poly(butylene succinate)/calcium sulfate whiskers biodegradable blends prepared by vane extruder: Analysis of mechanical properties,morphology, and crystallization behavior

Ternary blends of PLA/PBS/CSW with different weight fractions were prepared using a vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. For the PLA/CSW blend, the tensile strength decreased, the flexural strength and modulus increased compared with pure PLA. For PBS, the addition of CSW had little influence on the mechanical properties. For the ternary blends PLA/PBS/CSW, the tensile strength, flexural strength and modulus decreased compared with pure PLA, while the elongation at break and the impact strength increased significantly. The brittle-ductile transition of the blends took place when the PBS weight fraction reaching 30 wt%. As a soft component in the blends, PBS was beneficial to improve the tensile ductility and the toughness of PLA. SEM measurements reveal that PLA/PBS/CSW blends were immiscible. When the weight fraction of PBS was 50 wt%, significant phase separation was observed, and CSW had preferential location in the PBS phase of the blend. DSC measurement and POM observation reveal that CSW had a heterogeneous nucleation effect on PLA and PBS matrix. The addition of PBS improved the crystallization of PLA and the thermal resistance of the PLA/PBS/CSW blends significantly.