水溶性分散型加氢催化剂催化作用的研究

以克拉玛依减压蜡油(VGO)为反应体系，对以水溶性分散型催化剂为催化体系的渣油加氢裂化过程外甩催化剂进行了分离和分析，发现单组分催化剂在反应过程中分别是以NiS（Ni7S6）、MoS2和Fe1－xS的形式存在。以二苯甲烷和克拉玛依VGO为模型化合物和反应原料，对钼、镍、铁元素单组分催化剂催化性能的研究结果表明，硫化态金属催化剂产生氢自由基中间体氢化不饱和键的“氢化活性”不同，钼催化剂明显优于镍催化剂，镍催化剂优于铁催化剂；不同催化剂抑制大分子自由基之间缩合生焦的能力也不相同，钼催化剂的抑焦能力最强，镍催化剂次之，铁催化剂的抑焦能力较差。     

Development of Hydroprocessing Route to Transportation Fuels from Non-Edible Plant-Oils

Catalysts with tunable porosity, crystallinity and acidity can selectively produce aviation fuels and road transportation fuels via hydroprocessing of non-edible oils. Here we discuss several catalyst supports—mesoporous alumina, silica–alumina and hierarchical mesoporous zeolites, developed and used as support for hydroprocessing catalysts (Ni–Mo, Co–Mo, Ni–W), for the selective production of transportation fuels. These developed catalysts were used for the hydroconversion of waste cooking-oil, jatropha-oil, algal-oil and their mixtures with petroleum refinery oils. The physicochemical properties of the catalyst were tuned for optimal performance on the basis of evaluation results on high pressure fixed bed microreactors and pilot scale reactors. These studies targeted the production of transportation fuels (gasoline, kerosene and diesel) by hydroprocessing (hydrotreating or hydrocracking) renewable feed stocks or co-processing with fossil based oils. Modelling and process optimization studies for prediction of kinetic rate parameters and to know the reaction pathways for the conversion of these feed stocks to various range of hydrocarbon fuels, were also carried out. These studies provided the vital information that the reaction pathways were temperature dependent.     

Characterization of vacuum gas oil-low density polyethylene blends by thermogravimetric analysis

The study of the catalytic pyrolysis of mixtures of fuel and polymers is interesting in order to explore the possibility of using commercial fluid catalytic cracking (FCC) units or similar processes for recycling plastic wastes. In this work, different samples of vacuum gas oil (VGO), polyethylene (PE) and vacuum gas oil-polyethylene blends (VGO-PE) have been studied by thermogravimetric analysis. Vacuum gas oil-polyethylene blends with 1, 2.5, 5, 7.5 and 10% w/w of PE were prepared by continuously stirring for 120 min, at 60 rpm at 120 °C, and afterwards, the effect of different catalysts (HZSM-5, HUSY, HBeta zeolites, FCC catalysts and Al-MCM-41) on the decomposition of these mixtures was studied. Moreover, the deposition of coke over each catalyst was studied by thermogravimetric analysis in an oxidant atmosphere. The catalytic pyrolysis behaviour of the VGO-PE mixtures indicates a two-step process, the degradation of the VGO and the PE fraction being almost independent. The degradation or evaporation of the VGO fraction is only slightly affected by the presence of the catalyst, whereas the PE fraction showed similar behaviour as that already described in the literature for the pure polymer. The results show that the HBeta zeolite is the most active catalyst for the decomposition of the mixtures, and that the ZSM-5 zeolite is the catalyst with the lowest amount of coke formation. These results are in very good agreement with the structural characteristics of the different catalysts studied, i.e., with their pore size and acidity.     

Deactivation behaviors of hybrid Fischer–Tropsch catalysts in the production of middle distillate from synthesis gas in a dual-bed reactor

Production of middle distillate (C₁₀–C₂₀) from synthesis gas (CO + H₂) through hydrocracking of wax (>C₂₁₊) was carried out in a dual-bed reactor. Fischer–Tropsch catalyst (Co/TiO₂) was used in the first-bed reactor to produce wax from synthesis gas, and a mesoporous Pd–alumina composite catalyst (Pd–Al₂O₃) was used in the second-bed reactor to produce middle distillate through hydrocracking of wax. Both Fischer–Tropsch synthesis function of Co/TiO₂ catalyst and hydrocracking function of Pd–Al₂O₃ catalyst were deactivated during 100 h-hybrid Fischer–Tropsch synthesis reaction. It was revealed that deactivation behaviors of Co/TiO₂ and Pd–Al₂O₃ catalysts were governed by different factors. Wax accumulation and Co sintering were responsible for deactivation of Co/TiO₂ catalyst in the Fischer–Tropsch synthesis reaction. Loss of Pd dispersion and Pd surface area of Pd–Al₂O₃ catalyst was responsible for its decreased catalytic performance in the production of middle distillate through hydrocracking of wax.     

Hydrocracking of vacuum gas oil in the presence of supported nickel-tungsten catalysts

The supports containing 70% Al₂O₃ and 30% β zeolite (AZ-1 and AZ-2), which differed in mixing procedures, and the Ni-W/AZ-1 and Ni-W/AZ-2 catalysts were characterized using an adsorption technique, high-resolution electron microscopy, IR spectroscopy, and X-ray photoelectron spectroscopy and tested in the hydrocracking reaction of vacuum gas oil (VGO). It was found that the supports differed in texture characteristics and surface Lewis acidity at the same composition and similar concentrations of Brønsted acid sites. The formation of Ni-W-S sulfide species on the surfaces of both of the supports occurred in different manners: multilayer Ni-W-S sulfide species were formed on AZ-1 (S _sp = 220 m²/g), whereas single-layer species were mainly formed on AZ-2 (S _sp = 380 m²/g). It was found that catalysts containing multilayer Ni-W-S sulfide species, which were characterized by a higher degree of sulfidation, provided a higher yield of diesel fuel upon the hydrocracking of VGO, whereas catalysts containing single-layer Ni-W-S sulfide species were more active in the reactions of VGO hydrodesulfurization and hydrodenitration.     

菲加氢裂解制BTX的催化剂研究

采用等体积浸渍法制备了Ni/ZSM-5、Ni/HY、Ni/Al₂O₃和Ni/USY四个系列Ni含量不同的催化剂,在固定床反应器中考察了四类催化剂对菲的加氢裂化制BTX反应的催化性能。借助BET、SEM、热重和差热分析对催化剂的形貌、比表面积、平均孔径及积炭情况进行了表征,结合其结果对催化剂性能进行了分析。结果表明,Ni/HY和Ni/USY催化剂中Ni含量为12%时性能最优,收率可达52%。Al₂O₃催化剂的最佳Ni含量为6%,该系催化剂初始性能尚可,但失活较快;ZSM-5型分子筛催化剂性能较差。     

CeO_2/Ni/Mo/SBA-15甲烷二氧化碳重整催化剂的表征和催化性能(英文)

考察了CeO2修饰及未修饰的Ni/Mo/SBA-15催化剂在CH4-CO2重整上的催化性能并采用N2吸脱附、CO2程序升温脱附、H2程序升温还原、傅里叶红外光谱、X射线衍射、扫描电子显微镜和X射线光电子能谱对催化剂进行了表征.结果表明,在常压,800oC条件下,经过100h在线评价后,Ni/Mo/SBA-15和CeO2/Ni/Mo/SBA-15催化剂仍具有高的反应活性和规整的六方介孔结构,其中CeO2修饰的CeO2/Ni/Mo/SBA-15催化剂表面没有积炭形成,表明CeO2的加入促进了Ni物种在SBA-15介孔分子筛表面的分散,从而阻止了Ce/Ni/Mo/SBA-15催化剂上Ni的烧结和积炭.     

铜钼组分对γ-Al2O3负载镍催化剂脂肪酸甲酯加氢脱氧性能的影响

制备一系列包含或不包含铜、钼组分的Ni/γ-Al₂O₃催化剂,并对其进行表征和性能测试。考察了铜、钼负载量,浸渍顺序（包括连续浸渍和共浸渍）,反应条件对脂肪酸甲酯加氢脱氧反应性能的影响。根据TG数据,使用过的20Ni-6Cu/γ-Al₂O₃催化剂其热失重小于20Ni/γ-Al₂O₃催化剂,这表明,铜的引入能够有效抑制反应过程中催化剂表面的积炭行为。对于20Ni-6Cu/γ-Al₂O₃和20Ni-6Cu-nMo/γ-Al₂O₃（n=2、5、8和12）催化剂,NH₃-TPD分析结果显示,钼物相的引入对载体γ-Al₂O₃的酸性位有着显著影响,当钼负载量达到5%时,可以观察到一个新的酸位对应于中强酸位。铜和钼修饰过的催化剂其催化性能要高于Ni/γ-Al₂O₃催化剂。从XPS的分析可以看出,催化剂中的铜主要以正二价形式存在,钼主要以正四价和正六价形式存在,而且不同的浸渍顺序会影响催化剂表面活性组分的实际含量。此外,脂肪酸甲酯的转化率和烷烃产品的收率也和所制备出来的催化剂的浸渍顺序有关。在所有的催化剂中,使用连续浸渍（先浸渍镍铜组分、浸渍钼组分）所制备的三金属20Ni-6Cu-5Mo/γ-Al₂O₃催化剂展现了优异的催化性能。在适宜的反应条件下（350 ℃,2.5 MPa,WSHV=2.0 h^-1,H₂/oil ratio=1250 mL/mL）,脂肪酸甲酯的转化率和烷烃产品的收率分别达到98.4%和94.2%。     

辽河常压渣油中含氮化合物悬浮床加氢过程转化与分布规律研究

采用傅里叶变换红外光谱(FT-IR)、气相色谱-质谱等手段,研究了辽河常压渣油中的含氮化合物在悬浮床加氢反应过程中的转化规律。研究表明,辽河常压渣油轻蜡油(350~400 ℃)中的碱性含氮化合物主要为喹啉类,还有一部分吡啶类及吖啶类,非碱性含氮化合物主要为C_1~5咔唑和吲哚类。重蜡油(400~450 ℃)中含氮化合物主要是吖啶及吡啶类物质。辽河常压渣油加氢反应后的轻蜡油馏分中碱性含氮化合物主要是C_1~7喹啉和苯并喹啉类物质,以及C_1~2吖啶类物质,非碱性含氮化合物主要是C₂、C₃、C₇-吲哚。在反应后的重蜡油馏分中含氮化合物主要为吖啶类和咔唑类物质。喹啉类物质在反应前后常压渣油馏分中的含量随着沸点升高而降低,且加氢反应后常渣中的喹啉类物质浓度高于加氢反应前。在悬浮床加氢反应过程中,含氮杂环化合物减少,部分非碱性含氮化合物向碱性含氮化合物转化。     

自由基引发剂对重油加氢裂化的影响研究

在高压釜式反应器中考察了添加过氧化特二丁基(DTBP)、偶氮二异丁腈(AIBN)和单质碘(I2)三种自由基引发剂对克拉玛依蜡油、孤岛减压渣油加氢裂化反应的影响。在氢气初始压力7.0 MPa,反应1 h的条件下,对引发剂用量、催化剂用量、反应温度等影响因素进行了考察。结果表明,添加自由基引发剂后,重油的加氢裂化转化率,轻质油收率以及HDS、HDN都明显增加。添加质量分数5 000×10-6或10 000×10-6引发剂后,蜡油和减压渣油加氢裂化的轻质油收率最大可增加10%、13%,HDS和HDN最大可增加11%和7%左右。采用较少的催化剂用量或较低的反应温度即可以实现较高的重油转化率和轻质油收率。相对而言,DTBP和I2的促进作用优于AIBN。添加引发剂前后的加氢裂化的产物分布对比说明,引发剂的加入有利于蜡油或渣油原料一次裂化产物的生成。     

Selective Transformation of Syngas into Gasoline‐Range Hydrocarbons over Mesoporous H‐ZSM‐5‐Supported Cobalt Nanoparticles

Bifunctional Fischer–Tropsch (FT) catalysts that couple uniform‐sized Co nanoparticles for CO hydrogenation and mesoporous zeolites for hydrocracking/isomerization reactions were found to be promising for the direct production of gasoline‐range (C_5–11) hydrocarbons from syngas. The Brønsted acidity results in hydrocracking/isomerization of the heavier hydrocarbons formed on Co nanoparticles, while the mesoporosity contributes to suppressing the formation of lighter (C_1–4) hydrocarbons. The selectivity for C_5–11 hydrocarbons could reach about 70 % with a ratio of isoparaffins to n‐paraffins of approximately 2.3 over this catalyst, and the former is markedly higher than the maximum value (ca. 45 %) expected from the Anderson–Schulz–Flory distribution. By using n‐hexadecane as a model compound, it was clarified that both the acidity and mesoporosity play key roles in controlling the hydrocracking reactions and thus contribute to the improved product selectivity in FT synthesis.     

Hydrocracking of Tar Components from Hot Coke Oven Gas over a Ni/Ce-ZrO2/γ-Al2O3 Catalyst at Atmospheric Pressure

Ni/Ce-ZrO₂/γ-Al₂O₃ catalysts with different Ce-ZrO₂ contents and Ni loadings were prepared by a two step impregnation method and characterized by X-ray diffraction, transmission electron microscopy, N₂ adsorption, and temperature-programmed reduction. The catalysts were used for the hydrocracking of toluene and naphthalene, which were model tar compounds in hot coke oven gas, under atmospheric pressure at 800 °C. They showed excellent catalytic activity, stability, and some sulfur tolerance. Both toluene and naphthalene was converted into light fuel gases even at a low mole ratio of steam to carbon (S/C = 0.44). During the testing period of 7 h, no coke deposition was observed on the surface of the catalysts. The results indicated that the addition of Ce-ZrO₂ limited the sintering of Ni particles and enhanced the catalytic activity. The Ni/Ce-ZrO₂/γ-Al₂O₃ catalyst is promising for the direct removal of tar compounds in hot coke oven gas with low S/C ratios.     

The Newly Developed Hydrocracking Catalysts for High-Quality Middle Distillates in FRIPP

Worldwide demand for both jet fuel and diesel is growing considerably. In Europe and Asia, the demand for middle distillates is clearly higher than that for lighter products. Hydrocracking is an important technology to increase high-quality middle distillates; the key of hydrocracking technology is catalyst. Recently, both amorphous and zeolite-containing hydrocracking catalysts have been developed to keep up with the changing market needs. In this article, pilot plant results with the amorphous and zeolitic hydrocracking catalyst are described.     

Ethylene oligomerisation and polymerisation with nickel phosphanylenolates bearing electron-withdrawing substituents: Structure-reactivity relationships

Three SHOP-type catalysts, in which the C=C(O) double bond was substituted by electron-withdrawing substituents, [Ni{Ph2PC(R1)=C(R2)O}Ph(PPh3)] (2: R1,R2 = -C(Me)=NN(Ph)-; 3: R1 = CO2Et, R2 = Ph; 4: R1 = CO2Et, R2 = CF3), were assessed as ethylene-oligomerisation and -polymerisation catalysts and compared to Keim's complex, [Ni{Ph2PCH=C(Ph)O}Ph(PPh3)] (1). A rationale for the influence of the double-bond substituents of the P,O-chelate unit on the catalytic properties is proposed, on the basis of X-ray diffraction studies, spectroscopic data and DFT-B3 LYP calculations. Whatever their relative electron-withdrawing strength, the R1 and R2 substituents induce an increase in activity with respect to catalyst 1. For those systems in which the basicity of the oxygen atom is decreased relative to that of the phosphorus atom, the chain-propagation rate increases with respect to that for catalyst 1. Reduction of the basicity of the P relative to that of the O, however, induces higher chain-termination rates.     

MCM-22和ITQ-2分子筛负载型催化剂加氢裂化性能的对比研究

 以MCM-22和ITQ-2分子筛为载体, WNi为活性组分,制得两种负载型催化剂,考察了两种催化剂的加氢裂化性能,并通过N2吸附、氨程序升温脱附和原位红外光谱对催化剂进行了表征. 减压瓦斯油加氢裂化反应结果表明, WNi/ITQ-2的加氢裂化活性高于WNi/MCM-22, 并且前者的反应温度相对较低. WNi/ITQ-2具有高催化活性是因为ITQ-2分子筛具有空旷的次级结构和较多的可接近的酸性位; 中油选择性高是因为空旷的次级结构使裂化产物快速离开酸性位而避免了二次裂化.     

Effects of Temperature and Catalyst to Oil Weight Ratio on the Catalytic Conversion of Heavy Oil to Propylene Using ZSM-5 and USY Catalysts

It is useful for practical operation to study the rules of production of propylene by the catalytic conversion of heavy oil in FCC (fluid catalytic cracking). The effects of temperature and C/O ratio (catalyst to oil weight ratio) on the distribution of the product and the yield of propylene were investigated on a micro reactor unit with two model catalysts, namely ZSM-5/Al2O3 and USY/Al2O3, and Fushun vacuum gas oil (VGO) was used as the feedstock. The conversion of heavy oil over ZSM-5 catalyst can be comparable to that of USY catalyst at high temperature and high C/O ratio. The rate of conversion of heavy oil using the ZSM-5 equilibrium catalyst is lower compared with the USY equilibrium catalyst under the general FCC conditions and this can be attributed to the poor steam ability of the ZSM-5 equilibrium catalyst. The difference in pore topologies of USY and ZSM-5 is the reason why the principal products for the above two catalysts is different, namely gasoline and liquid petroleum gas (LPG), repspectively. So the LPG selectivity, especially the propylene selectivity, may decline if USY is added into the FCC catalyst for maximizing the production of propylene. Increasing the C/O ratio is the most economical method for the increase of LPG yield than the increase of the temperature of the two model catalysts, because the loss of light oil is less in the former case. There is an inverse correlation between HTC (hydrogen transfer coefficient) and the yield of propylene, and restricting the hydrogen transfer reaction is the more important measure in increasing the yield of propylene of the ZSM-5 catalyst. The ethylene yield of ZSM-5/Al2O3 is higher, but the gaseous side products with low value are not enhanced when ZSM-5 catalyst is used. Moreover, for LPG and the end products, dry gas and coke, their ranges of reaction conditions to which their yields are dependent are different, and that of end products is more severe than that of LPG. So it is clear that maximizing LPG and propylene and restricting dry gas and coke can be both achieved via increasing the severity of reaction conditions among the range of reaction conditions which LPG yield is sensitive to.     

In Situ Radioisotopic Study of the Active Sites of Sulfide CoMo Catalysts and the Mechanism of Thiophene Hydrodesulfurization

The mechanism of thiophene hydrodesulfurization over sulfide catalysts for hydrotreating and the effect of the catalyst composition and feed on the number, distribution, and performance of active sites were studied using ³⁵S and ³H isotopes. Based on the results of radioisotopic study, a method for systematic testing–monitoring of sulfide Co(Ni)Mo catalysts for hydrotreating is developed. The method involves the evaluation of the fraction of the active phase surface occupied by SH groups and the ratio between the concentrations of the surface SH groups and coordinatively unsaturated sites including functioning vacancies. General conditions for the formation and functioning of active sites are formulated on the basis of the monitoring data. Criteria for evaluation of the catalyst performance under conditions of hydrodesulfurization of various kinds of crude are proposed. The results of the pilot tests of commercial catalysts suggest that the criteria proposed are suitable.     

Effect of cobalt weight content on the structure and catalytic properties of Co/CNT catalysts in the fischer–tropsch synthesis

Cobalt-based Fischer–Tropsch synthesis (FTS) catalysts containing 1 to 40 wt % cobalt supported on multi-walled carbon nanotubes (CNTs) have been investigated. The CNTs have been characterized by low-temperature nitrogen adsorption, scanning electron microscopy, and X-ray photoelectron spectroscopy. All catalysts have been prepared by impregnating, with an ethanolic solution of cobalt nitrate, the CNTs preoxidized with concentrated nitric acid and have been tested in the FTS at 220°C and atmospheric pressure. Correlations have been established between the cobalt weight content of the catalyst and the Co particle size determined by transmission electron microscopy and X-ray diffraction. The Co content and particle size have an effect on the activity and selectivity of the catalyst and on the target fraction (C₅₊) yield in the FTS. The highest CO conversion is observed for the catalyst containing 20 wt % Co; the highest selectivity and activity, for the catalyst containing 5 wt % Co; the highest C₅₊ yield, for the catalyst containing 10 wt % Co.     

Surface site density and utilization of platinum group metal (PGM)-free Fe–NC and FeNi–NC electrocatalysts for the oxygen reduction reaction

Pyrolyzed iron-based platinum group metal (PGM)-free nitrogen-doped single site carbon catalysts (Fe–NC) are possible alternatives to platinum-based carbon catalysts for the oxygen reduction reaction (ORR). Bimetallic PGM-free M₁M₂–NC catalysts and their active sites, however, have been poorly studied to date. The present study explores the active accessible sites of mono- and bimetallic Fe–NC and FeNi–NC catalysts. Combining CO cryo chemisorption, X-ray absorption and ⁵⁷Fe Mössbauer spectroscopy, we evaluate the number and chemical state of metal sites at the surface of the catalysts along with an estimate of their dispersion and utilization. Fe L_3,2-edge X-ray adsorption spectra, Mössbauer spectra and CO desorption all suggested an essentially identical nature of Fe sites in both monometallic Fe–NC and bimetallic FeNi–NC; however, Ni blocks the formation of active sites during the pyrolysis and thus causes a sharp reduction in the accessible metal site density, while with only a minor direct participation as a catalytic site in the final catalyst. We also use the site density utilization factor, ϕ_{SDsurface/bulk}, as a measure of the metal site dispersion in PGM-free ORR catalysts. ϕ_{SDsurface/bulk} enables a quantitative evaluation and comparison of distinct catalyst synthesis routes in terms of their ratio of accessible metal sites. It gives guidance for further optimization of the accessible site density of M–NC catalysts.

The gravimetric surface density and ORR catalytic turnover frequency of Fe–NC and Fe/Ni–NC catalysts were investigated. Both catalysts feature chemically identical Fe sites, but the presence of Ni lowered the gravimetric surface density of Fe sites.     

费托(FT)合成及相关反应的研究进展(英文)

按催化剂分类介绍了改性ＦＴ合成及与其相关反应的近期研究成果。即通过调制催化剂组成和反应条件,由合成气直接合成其他有价值的化工原料如醇、烯烃、芳香烃和石蜡等。分子筛,如ＡＩ－ＭＣＭ－４１和ＺＳＭ－５／磷铝分子筛等在ＦＴ及其相关反应中扮演着越来越重要的角色,但由于金属作为反应活性中心,所以金属催化剂如Ｆｅ,Ｃｏ、Ｐｄ、Ｒｈ和Ｎｉ,双金属如Ｆｅ－Ｉｒ和Ｐｔ－Ｍｏ仍然是人们研究的重点。另外,一些新的反应方法和新的材料也被采用,如超临界方法及超微粒催化剂等。