Production of submicron-sized multihollow polymer particles having high transition temperatures by the stepwise alkali/acid method

Submicron-sized multihollow styrene-methacrylic acid (92.6/7.4, molar ratio) copolymer particles having high transition temperature above 100°C were produced by using the stepwise alkali/acid method proposed by the authors. The original particles were prepared by emulsion copolymerization of styrene and methacrylic acid. The effects of pH, temperature and time in the alkali treatment process as the first step on the multihollow structure were clarified under the same acid treatment conditions.Part CLII of the series Studies on Suspension and Emulsion     

Production of multihollow polymer particles by the stepwise alkali/acid method IV. Acid treatment process

The effects of pH, temperature and time in the acid-treatment process on the multihollow structure formed within submicron-sized monodispersed polymer particles by the stepwise alkali/acid method proposed by the authors were examined in detail. The original particles were produced by emulsifier-free emulsion terpolymerization of styrene, butyl acrylate, and methacrylic acid. It was clarified that the number and the size of hollows per particle were drastically changed by the acid treatment conditions as well as those in the alkali treatment process.Part CXLV of the series Studies on Suspension and Emulsion     

Effect of molecular weight on the production of multi-hollow polymer particles by the alkali/cooling method

 The effects of molecular weight, particle diameter and cooling condition on the formation of multi-hollow structure formed within submicron-sized styrene-methacrylic acid copolymer particles by the “alkali/cooling method” proposed by the authors were examined and the formation mechanism was proposed. The original particles were produced by emulsion copolymerization in the presence of n-octyl mercaptan as a chain transfer agent. Received: 29 March 1996 Accepted: 19 June 1996     

Production of multi-hollow polymer particles by the stepwise acid/alkali method

 Recently, we reported that multi-hollow polymer particles can be prepared from carboxylated polymer particles by the stepwise alkali/acid method. In this article, an attempt was made to prepare similar particles from acid-swellable polymer particles by the stepwise treatment with acid and alkali, which was named the stepwise acid/alkali method. The acid-swellable particles were produced by emulsion terpolymerization of styrene, butyl acrylate, and dimethyl 2-amino ethyl methacrylate. The effects of initial pH value, temperature, and time in the acid and alkali treatment processes on the multi-hollow structure were examined. Received: 18 December 1996 Accepted: 11 March 1997     

Production of multi-hollow polymer microspheres by stepwise alkali/acid method II. Alkali treatment process

Recently, we reported that multi-hollow polymer microspheres can be produced by a two-step treatment of submicron-size styrene-butyl acrylate-methacrylic acid (74.3/17.0/8.7, molar ratio) terpolymer emulsion particles with alkali and acid. In this article, the effects of initial pH value, temperature and time in the process of alkali treatment — the first step in the formation of the multi-hollow structure within the particles — are examined in detail.Part CXXVIII of the series of Studies on Suspension and Emulsion     

Formation mechanism of a multihollow structure within submicron-sized styrene/methacrylic acid copolymer particles by the stepwise acid/alkali method

 The formation mechanism of a multihollow structure within submicron-sized styrene/methacrylic acid copolymer particles by the stepwise alkali/acid method, which we proposed in 1990, was discussed thermodynamically from the viewpoint of interfacial free energy. Received: 6 March 2001 Accepted: 17 May 2001     

Influence of nonionic emulsifier included inside carboxylated polymer particles on the formation of multihollow structure by the alkali/cooling method

The influence of nonionic emulsifier, included inside styrene-methacrylic acid copolymer [P(S-MAA)] particles during emulsion copolymerization, on the formation of multihollow structure inside the particles via the alkali/cooling method (proposed by the authors) was examined in comparison to emulsifier-free particles. It was clarified that the nonionic emulsifier included inside the P(S-MAA) particles eased the formation of multihollow structure.Part CCL of the series studies on suspension and emulsion     

Preparation of multihollow P(St-MAA) particles by sequence soap-free/soap emulsion polymerization and followed by stepwise alkali/acid posttreatment

The effects of ionic emulsifier, sodium dodecylbenzene sulfate (SDBS), on the formation of the multihollow structures in sub-micron sized polymer particles produced by alkali/acid posttreatment were investigated. The original latex particles with narrow size distribution were synthesized by a new sequence emulsifier-free/emulsifier emulsion copolymerization of styrene (St) and methacrylic acid (MAA). Results indicated that the pore size decreased and the pore number increased with the increase of SDBS amount, and the morphology of the posttreated latex particles was also significantly influenced by the introducing time of SDBS in the preparation of the original latex particles, and a suitable introducing time was 3 h of polymerization.     

Production of micron-sized monodispersed polymer particles by seeded polymerization for the dispersion of highly monomer-swollen particles prepared with submicron-sized polymer seed particles utilizing the dynamic swelling method

For the purpose of extending the size range of polymer seed particles used in “dynamic swelling method” (DSM), first it was verified theoretically that the submicron-sized polymer particles produced by emulsion polymerization can also absorb a large amount of monomer by DSM in both equilibrium and kinetic control states. Next, on the basis of the theoretical results, experimentally about 2.6 μm-sized styrene-swollen polystyrene (PS) particles were prepared utilizing DSM in the presence of 0.64 μm-sized monodispersed PS seed particles produced by emulsifier-free emulsion polymerization. Moreover, 2.5 μm-sized monodispersed PS particles were produced by the addition of cupric chloride as a water-soluble inhibitor to depress the by-production of submicron-sized PS particles in the seeded polymerization at 30°C with 2,2′-azobis(4-methoxy-2,4-dimethylvaleronitrile) initiator. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2513–2519, 1998     

Evaporation behavior of water from aqueous dispersions of multihollow particles prepared by the stepwise alkali/acid method

In order to clarify the formation mechanism of multihollow structures inside styrene–methacrylic acid copolymer particles prepared by the stepwise alkali/acid method, which we proposed in 1990, the evaporation behavior of water from aqueous dispersions of the original carboxylated particles and those after the alkali treatment and the stepwise alkali/acid treatments was examined. It is concluded that the particle after the alkali treatment had a number of small water pools inside. Received: 22 February 2001 Accepted: 20 June 2001     

Morphology control of soap-free seeded P(St-EA-AA) latex particles

Soap-free poly(styrene-ethyl acrylate-acrylic acid) latex particles with narrow size distribution and with surface carboxyl groups were synthesized by semicontinuous emulsion polymerization, and the particles with homogeneous multihollow structure were obtained after alkali posttreatment. Effects of treatment conditions and crosslinking agents on particle morphology were investigated. Results showed that the multihollow structure can be formed inside the uncrosslinked particles only when the treatment temperature exceeded 50 °C, the pH was higher than 10.0, the amount of 2-butanone was more than 3.0 ml and the treatment time was longer than 30 min. Furthermore, the volume expansion of the particles increased with the temperature increased to 90 °C, the pH to 12.5 or the amount of 2-butanone to 7.0 ml, and this value increased first and then decreased with the treatment time prolonged. Fine pores can be generated in the shell of particles crosslinked by 0.2 g of ethyl glycol dimethylacrylate (EGDMA), while no hollow structure formed inside particles when 0.4 g of EGDMA or 0.2 g of divinyl benzene was used.     

Effect of polymer composition on the production of cationic multihollow polymer particles by the stepwise acid/alkali method

The effect of the polymer composition on the formation of multihollow structures formed within submicron-sized styrene–butyl acrylate–dimethylaminoethyl methacrylate terpolymer particles by the “acid/alkali method” proposed by the authors was examined. The cationic particles were produced by seeded emulsion terpolymerization with 2,2′-azobis(2-amidinopropane) hydrochloride initiator. The dimethylaminoethyl methacrylate content and the glass-transition temperature of the terpolymer greatly affected the formation of the multihollow structure. Received: 3 December 1998 Accepted in revised form: 4 February 1999     

Heterogeneity among multihollow polymer particles prepared by the alkali/cooling method under partial neutralization conditions

Heterogeneity in the formation of multihollow structure among styrene-methacrylic acid copolymer particles, which were produced by emulsion copolymerization, by the alkali/cooling method under partial neutralization conditions with potassium hydroxide was investigated. There was a threshold acid content to form the multihollow structure. The heterogeneity among the multihollow particles was based on the heterogeneity of acid contents among the original particles.     

Variation of surface unevenness of anomalous composite polymer particles produced by the stepwise heterocoagulation of small particles onto large particle by heat treatment

Variation of surface unevenness of anomalous composite polymer particles produced by the stepwise heterocoagulation, which we had suggested in previous articles, of small cationic polymer particles onto large anionic polymer particle (LP) by heat treatment was examined with transmission and scanning electron microscopes. When the anomalous polymer emulsion was kept at higher temperature than the glass transition temperature ofLP, the particle surfaces were continuously changed from uneven to smooth state with the treatment time.Part CXLII of the series of Studies on Suspension and Emulsion     

Production of micron-sized, monodispersed, multihollow polystyrene/poly(3,5-xylidine) composite particles by chemical oxidative seeded polymerization

 Micron-sized, monodispersed polystyrene/poly(3,5-xylidine) composite polymer particles were produced by chemical oxidative seeded polymerization of 3,5-xylidine with 1.37-μm-sized, monodispersed polystyrene seed particles. The chemical oxidative seeded polymerization was conducted in an aqueous medium at 25 °C in the presence of poly(vinyl alcohol) as a stabilizer using ammonium persulfate as an oxidant. The composite particles had a multihollow structure. Received: 30 June 1999/Accepted in revised form: 21 October 1999     

Effects of surfactants on the morphology of composite polymer particles produced by two‐stage seeded emulsion polymerization

Poly(methyl methacrylate) (PMMA)–polystyrene (PS) composite polymer particles were synthesized in the presence of a surfactant by two‐stage seeded emulsion polymerization. The first stage was the synthesis of PMMA particles by soapless emulsion polymerization; the second stage was the synthesis of the PMMA–PS composite polymer particles with the PMMA particles as seeds. In the second stage of the reaction, three kinds of surfactants—sodium laurate sulfate (SLS), polyoxyethylene (POE) sorbitan monolaurate (Tween 20), and sorbitan monolaurate (Span 20)—were used to synthesize the PMMA–PS composite particles. Both the properties and concentrations of the surfactants influenced the morphology of the composite particles significantly. Core–shell composite particles, with PS as the shell and PMMA as the core, were synthesized in the presence of a low concentration of the hydrophilic surfactant SLS. This result was the same as that in the absence of the surfactant. However, a low concentration of Tween 20 led to composite particles with a core/strawberry‐like shell morphology; the core region was a PS phase, and the strawberry‐like shell was a PS phase dispersed in a PMMA phase. With an increase in the concentration of SLS, the morphology of the composite particles changed from core (PMMA)–shell (PS) to core (PS)–shell (PMMA). Moreover, the effects of a high concentration of Tween 20 or Span 20 on the morphology of the PMMA–PS composite particles were investigated in this study. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2224–2236, 2005     

Production of submicron-size monodisperse polymer particles having aldehyde groups by seeded aldol condensation polymerization

Submicron-size monodisperse polystyrene/polyglutaraldehyde composite particles having aldehyde groups at the surfaces were produced by seeded aldol condensation polymerization of glutaraldehyde in the presence of polystyrene particles prepared by emulsifier-free emulsion polymerization. This technique is expected to be useful for the production of size-controlled polymer particles having aldehyde groups.Part CXXXVI of the series Studies on Suspension and Emulsion     

Preparation of micron-size monodisperse polymer particles by seeded polymerization utilizing the dynamic monomer swelling method

Utilizing a new type of monomer swelling method, 6.1 m-size monodisperse polymer particles were prepared by seeded polymerization. 1.8 m-size monodisperse polystyrene (PS) seed particles (1.8 m in size) were prepared by dispersion polymerization in ethanol-water (80/20, v/v) medium in the presence of poly(acrylic acid) as stabilizer with 2,2-azobisisobutyronitrile as initiator. The PS seed dispersion was mixed with ethanol-water (60/40, v/v) solution dissolving styrene (S) monomer, benzoyl peroxide as initiator, and poly(vinyl alcohol) as stabilizer. By slow, continuous, dropwise addition of water with a micro feeder into the mixture, the PS particles absorbed the many S monomers, which were separated from the medium and swelled from 1.8 m to 8.4 m while keeping the monodispersity high. We named this procedure the dynamic swelling method. Then, the seeded polymerization of the absorbed S monomer was carried out in the presence of NaNO₂ as water-solube inhibitor.Part CXXII of the series Studies on Suspension and Emulsion.     

Acetal-functionalized polymer particles useful for immunoassays

The synthesis of core-shell type polystyrene monodisperse particles with surface acetal groups was carried out by a two-step emulsion polymerization process. In a first step, the core was synthesized by batch emulsion polymerization of styrene (St), and in the second step, the shell was polymerized by batch emulsion terpolymerization of styrene, methacrylic acid (MAA), and methacrylamidoacetaldehyde dimethyl acetal (MAAMA), using the seed obtained previously. With the aim of analyzing the effect of the thickness of the shell, the pH of the reaction medium and the weight ratio of the termonomers to prepare the shell, on the amount of the functionalized groups, several core-shell type latex particles were synthesized by two-step emulsion polymerization in a batch reactor. The latexes were characterized by TEM and conductimetric titration to obtain the particle size distribution and the amount of carboxyl and acetal groups on the surface, respectively. Looking for the applicability of the synthesized latexes in immunoassays, IgG a-CRP rabbit antibody was covalently bonded to the surface of the particles synthesized in neutral medium. The complex latex-protein was immunologically active against the CRP antigen. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 1605–1610, 1997     

Effect of nonionic emulsifier on the production of multihollow polymer particles by the stepwise acid/alkali method

The effects of nonionic emulsifier on the formation of multihollow structures formed within sub-micron-sized polymer particles by the “acid/alkali method” proposed by the authors were examined. The original acid-swellable particles were produced by seeded emulsion terpolymerization of styrene, butyl acrylate, and dimethylaminoethyl methacrylate. The results indicate that the nonionic emulsifier had a great effect on the formation of multihollow particles.