Electron beam crosslinking of poly(ethylene-co-vinyl acetate)/clay nanocomposites

Effect of electron beam irradiation on the thermal and mechanical properties of poly(ethylene-co-vinyl acetate) (EVA)/clay nanocomposites prepared by melt blending method has been investigated. The hot set test results show that elongation at high temperature under static load decreased with the increase of irradiation dose. The tensile modulus increased continuously with increasing dose. While the tensile strength increased up to 100 kGy, it decreased with further increase in dose. The elongation at break decreased continuously with increasing dose. Thermogravimetric analysis showed that thermal stability of the EVA/clay nanocomposites improved with increasing dose. The improvement in the mechanical and thermal properties is attributed to the formation of radiation-induced crosslinking as evidenced by the gel content results.     

Network characteristics of hydrogenated nitrile butadiene rubber networks obtained by radiation crosslinking by electron beam

The effects of high-energy radiation on hydrogenated nitrile butadiene rubber (HNBR) copolymer structure and properties were studied. Characterization by FTIR spectroscopy, swelling and mechanical measurements of irradiated and un-irradiated sample permit us to correlate the change in structure with properties. The modifications obtained are dependent on the radiation dose of the incident electron beam. FTIR spectroscopy in absorption mode shows that irradiation of HNBR first induces trans-vinylene bond formation and secondly small amounts of carbonyl (CO) groups. Moreover, more significant changes were observed with swelling method and mechanical behaviour showing the effect of crosslinking on the elastomer.     

Review on the production process and uses of controlled rheology polypropylene—Gamma radiation versus electron beam processing

Controlled rheology polypropylene grades are established commodities in the polymer processing market. However, new types, mainly the so-called high melt strength polypropylene (HMSPP) grades, are being introduced in the last two decades and radiation processing has played an important role. The melt strength properties of a polymer increases with molecular weight and with long-chain branching due to the increase in the entanglement level. As polypropylene (PP) is a linear polymer, the way to improve its elongational viscosity is by the production of a bi-modal polymer. Basell's patents claim the production of long-chain branching on PP by irradiating with electrons under oxygen free atmosphere, followed by two heating steps to allow radical recombination and annihilation reaction. Some other companies have issued patents using electron beam processing, but so far there is no actual production other than the Basell one. As a result of a research joint effort, IPEN, BRASKEM (the biggest Brazilian polymer producer) and EMBRARAD (the major Brazilian radiation processing center) developed a new process to produce HMSPP based on gamma processing. This paper will address some characteristics of each technology and the main industrial opportunities.     

Viscoelastic and thermal characterization of crosslinked PVC

Soft PVC is employed for the manufacturing of a wide range of products with different properties and a relatively low cost. The utilization of soft PVC is restricted by the poor thermal, chemical and mechanical resistance properties. Also, plasticizer migration can modify the properties or can make useless the materials for some applications because of toxicity or a general loss of properties. PVC crosslinking is the most effective way to improve mechanical and transport properties of rigid or flexible PVC at high temperatures, but at the same time the thermal stability of PVC may be significantly reduced. In this work, the crosslinking reaction of plasticized poly(vinyl chloride) (PVC) through difunctional amines was studied. The mechanisms involved in the crosslinking reaction were explained by Fourier transform infrared (FTIR) analysis. The thermal activated crosslinking reaction was studied by cone and plate rheometry, analyzing the evolution of viscoelastic properties of the suspension as a function of time and temperature. The effect of the addition of crosslinking agents on the thermal stability of the polymer was studied by thermogravimetric analysis (TGA), which revealed that crosslinking reactions promote thermal degradation phenomena in the polymer matrix. This is attributed to the formation of HCl and other species promoting polymer degradation during crosslinking, thus leading to higher weight loss during thermal treatment with respect to unmodified PVC plastisols. This was also confirmed by an evident yellowing after crosslinking, especially at higher temperatures.     

Production and crosslinking of multi-layer tubes (PE & metal) by E-beam

Irradiation crosslinking of PE-tubes has been used for heating floors for about 25 years. Such tubes are also used today for drinking water supply. A further development has been the coating of such tubes with Ethylene-Vinyl-Alcohol-Copolymers (EVAL), in order to prevent oxygen diffusion into the water through the PE tube. For about 15 years composite tubes made of PE and aluminum have been available. These tubes are crosslinked with electron beams. The energy of the accelerated electrons must be adjusted for the particular tube configuration, so that the inner PE-layer will be crosslinked. This paper will concern itself with the manufacture and the crosslinking of composite tubes.     

Investigation of antioxidant and electron beam radiation effects on the thermal oxidation stability of low-density polyethylene

Effect of various antioxidants on the thermal oxidation stability of LDPE and X-LDPE has been investigated. To achieve this purpose, miscellaneous commercial grade antioxidants such as Irganox 1010, Irganox1076, Irgafos168, Irganox B225, and Chimassorb 944 were selected. Then, formulations based on different content of antioxidant were prepared. The samples were crosslinked by exposure to electron beam irradiation. To assess the thermal oxidation stability of samples, oxidation induction time (OIT) test was accomplished on both the irradiated and unirradiated specimens. Ageing tests were carried out in order to evaluate the thermal oxidation stability of irradiated X-LDPE. The results indicate that Irganox 1010 is the most effective antioxidant amongst the selected ones, concerning thermal oxidation stability of LDPE, before and after aging test.     

Electron beam crosslinking of poly(vinylmethyl ether)

The electron beam induced branching of poly(vinylmethyl ether) (PVME) in bulk and in isopropanol solutions has been studied by gel permeation chromatography. The branching probability of bulk PVME induced by high-energy electrons can be characterized by gel permeation chromatography and a simple probability constant obtained. In isopropanol solutions this branching probability is not constant as a function of dose and is found to decrease with decreasing concentration. These results indicate the importance of solvent effects on the crosslinking of PVME in isopropanol solution by electron beam radiation. © 1994 John Wiley & Sons, Inc.     

A structural study of EPDM networks--the influence of the crosslinking mode on their microscopic structure

This work was performed to examine the network characteristics obtained for a given elastomer when various curing modes are used. We focused on the crosslinking procedures by peroxide, electron beam irradiation and mixed treatment (peroxide + electron beam irradiation), applied to an ethylene-propylene type polymer. The changes on the network have been followed as a function of peroxide concentration and irradiation dose. The effect on the curing efficiency of both the presence of the antioxidant and the termonomer have been especially considered. The network heterogeneity has been addressed.     

Production of Viscosity Improvers for PVC

Some oil-based samples having oxygen, ester, amide, acid and/or hydroxyl structure were prepared for using as lubricants in PVC extrusion. After characterization studies, all samples were tested in PVC formulation using Brabender W50 EHT Lab-Station mixer and extruder. The results were compared with that of a commercial product. From the mixer results, it can be noted that energy consumption was lowered for samples containing acid and amide structures. Surface roughness and opacity of the products were improved when the extruder screw speed was increased from 20 rpm to 60 rpm.     

Effect of electron beam irradiation on morphology and sieving characteristics of nylon-66 membranes

Nylon-66 is a typical semicrystalline polymer that can be crosslinked through electron beam (EB) irradiation. Crosslinking can dramatically change polymer properties. The objective of this research was to observe how EB irradiation affects morphology and sieving characteristics of nylon-66 membranes. EB irradiation was carried out in air at 60, 70 and 80 kGy doses. Scanning electron microscopy (SEM), swelling and gel content studies evidenced the morphological changes and crosslinking of nylon-66 membranes. Sieving characteristics were also measured using pure water permeation, and rejection of raffinose, vitamin B12, and mono- and divalent salts. These results show that nylon-66 membrane surface and permeation characteristics changed with different irradiation doses. The nylon-66 surface became denser and the gel content increased with increasing irradiation dose. Furthermore, pure water permeation decreased and small molecules were increasingly rejected with greater irradiation doses. The amount of rejection was between 33% and 88.4% for vitamin B12 and between 16% and 83% for raffinose. The highest vitamin B12 and raffinose rejection was seen with a N-80 membrane, and no rejection was measured with N-0 or N-60 membranes. Salt rejection, however, was very low, especially for NaCl, with only 10.51-46% rejected. Based on flux, permeability and uncharged solute (vitamin B12 and raffinose) rejection data, nylon-66 type N-70 and N-80 membranes were estimated to be in the nanofiltration (NF) range.     

Electron beam curing with glycerol methacrylate

Glycerol methacrylate and hydroxyethyl methacrylate in combination with glycerol dimethacrylate as crosslinker were applied with electron beam irradiation to consolidate the color painting of the terracotta army of the first Chinese Emperor Qin Shihuangdi. The described mixture allowed reducing the necessary irradiation dose for consolidation to 40 kGy. The formation of glossy spots could be suppressed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6660–6663, 2008     

Crosslinking of recycled polyethylene by gamma and electron beam irradiation

Recycling of polymeric materials is usually accompanied by degradation and deleterious properties. Irradiation crosslinking of recycling low density polyethylene by electron beam and gamma rays could be the solution to improve their properties. This paper presents a comparison on the effects of gamma and electron irradiation on virgin and recycled polyethylene. Their mechanical, thermal and chemical properties were analyzed. VPE samples shown higher crosslinking percentages than RPE samples in all range of doses studied, unirradiated RPE samples had higher values on their tensile properties than VPE. Percentage crystallinity was similar in all range of doses studied.     

Modelling molecular weight changes induced in polydimethylsiloxane by gamma and electron beam irradiation

A commercial linear polydimethylsiloxane (PDMS) was subject to gamma irradiation under vacuum and in air, as well as to accelerated electron beam radiolysis (EB). All irradiation treatments were done at room temperature. The molecular weight changes induced by the radiation processes have been investigated using size exclusion chromatography (SEC) with refraction index (RI) and multi angle laser light scattering (MALLS) detectors to obtain the number and weight average molecular weights of the irradiated samples.

The analysis of the data indicates that crosslinking reactions predominated over scission reactions in all cases. Gamma irradiation under vacuum was the most efficient process within the analyzed dose range, reaching the gel point earlier. Irradiation in the presence of oxygen induces oxidative effects, both in gamma and EB irradiations. A previously developed mathematical model of the irradiation process that accounts for simultaneous scission and crosslinking and allows for both H and Y crosslinks fitted well the measured molecular weight data.     

Electron beam forming system for irradiation of large diameter cylindrical products

The report describes electron beam electromagnetic forming system, which is destined for irradiation of cylindrical long goods, specifically for PE tubes 160 mm diameter. System consists of electromagnet, power supply units, beam distributions control units, etc. for use at an electron accelerator at 5 MeV and 50 kW. The particular geometry of the magnet poles and their mutual arrangement are creating an irradiation field that allows the electrons to irradiate the surface of the product close to 90°.     

The effect of high-energy electron beam irradiation and content of ATH upon mechanical and thermal properties of EVA copolymer

Mechanical and thermal properties of ethylene vinyl acetate (EVA) mixed with various amounts of alumina trihydrate (ATH), irradiated with 5 MeV electron beam at dose range varied from 38 to 190 kGy, have been studied. A small amount (1%) of triallyl cyanurate has been used as a radiation sensitizer. It has been found that (i) EVA samples with various contents of ATH are crosslinked, (ii) crosslinking increases with irradiation dose, (iii) the mechanical properties of samples improve by irradiation and (iv) decomposition of samples takes place at two stages and due to irradiation, decomposition temperatures shift to higher values. These studies were carried out in order to obtain a suitable compound for wire and cable insulation.     

Electron beam irradiation effects on poly(ethylene terephthalate)

Changes in poly(ethylene terephthalate) subjected to electron beam irradiation at doses up to 15 MGy and dose rate of 1.65 MGy/h, were investigated by differential scanning calorimetry, molecular weight measurement, X-ray photoelectron spectroscopy, and scanning electron microscopy. Irradiated samples showed a decrease of molecular weight with a minimum at 5 MGy, which is attributed to chain scission of the macromolecules and then an increase at further doses due to branching and some degradation effect. Irradiation in air is not an important factor because the high dose rate of irradiation inhibits oxygen diffusion in the samples.     

Influence of electron beam irradiation on physicochemical properties of poly(trimethylene carbonate)

Electron beam (EB) irradiation of poly(trimethylene carbonate) (PTMC), an amorphous, biodegradable polymer used in the field of biomaterials, results in predominant cross-linking and finally in the formation of gel fraction, thus enabling modification of physicochemical properties of this material without significant changes in its chemical structure. PTMC films (M_w: 167-553 kg mol⁻¹) were irradiated with different doses using an electron accelerator. Irradiation with a standard sterilization dose of 25 kGy caused neither significant changes in the chemical composition of the polymer nor significant deterioration of its mechanical properties. Changes in viscosity-, number-, weight-, and z-average molecular weights of PTMC for doses lower than the gelation dose (D_g) as well as gel-sol analysis and swelling tests for doses above D_g indicate domination of cross-linking over degradation. EB irradiation can be considered as an effective tool for increasing the average molecular weight of PTMC and sterilization of PTMC-based biomaterials.     

Electron beam processed transdermal delivery system for administration of an anti-anginal agent

Electron beam irradiation was used to synthesize a matrix type transdermal system of isosorbide dinitrate, an effective anti-anginal agent. The drug was dissolved in two monomeric systems, 2-ethylhexyl acrylate (EHA) and 2-ethylhexyl acrylate : methyl methacrylate (9 : 1). The solutions were then directly irradiated on a backing membrane (Scotchpak^®1006) at different doses to get transdermal patches. The developed systems were evaluated for residual monomer content, equilibrium weight swelling ratio, weight uniformity, thickness uniformity, drug content, peel strength, in vitro release and skin permeation kinetics. They possessed excellent tack and adhesive properties. In the case of isosorbide dinitrate–EHA systems, an increase in the peel strength values with respect to the skin was observed with increasing radiation doses. The systems exhibited promising skin permeation kinetics favorable for transdermal drug delivery. The radiation stability of the drug in the pure solid state form was also assessed.     

电子束辐照交联CB/HDPE凝胶复合物的阻温特性

对电子束辐照交联并经溶剂抽提得到的炭黑/高密度聚乙烯(CB/HDPE)凝胶复合物的阻温特性进行了研究.结果表明,凝胶复合物与未抽提的交联试样和未交联试样相比,其PTC强度显著增大,并伴有明显的NTC现象.经热冷循环后,表现出很好的阻温特性稳定性,并且NTC现象消失.表明阻温特性的稳定性及NTC现象的消除强烈依赖于CB/HDPE导电复合材料凝聚态结构的稳定性     

Bifunctional reagents for the crosslinking of proteins

Proteins can be crosslinked by chemical compounds without any accompanying change in the complicated three-dimensional structure. Many bifunctional reagents that can react with functional groups in the side chains of the amino acids are now known. Not only can the distance between the linked amino acid residues be deduced from the known length of the bridge introduced, but information can also be obtained concerning changes in conformation during other reactions and concerning the arrangement of the components of a quaternary structure.