High precision materials processing using a novel Q-switched CO2 laser

Holes with diameters of about 400 µm have been laser trepanned in Ti6Al4V and carbon fibre reinforced polymer (CFRP) thin sheets with a thickness of 0.5 mm. A commercial CO₂ laser (SM1500E, FEHA LaserTec, Germany) and a novel Q-switched CO₂ laser (µ-storm, IAI, Netherlands) were used as radiation sources. Optical microscopy, scanning electron microscopy and replicas of the processed holes were used to investigate the influence of the CO₂ laser pulse parameters (e.g. pulse energy, duration and peak power) on the processing quality. It was shown that melt formation and high temperature oxidation reactions of Ti6Al4V during thermal laser processing were reduced significantly by using short and high intense Q-switched CO₂ laser pulses. During trepanning of CFRP heat affected zones resulting from the extremely different thermal properties (melting and vaporisation temperature, heat conduction) of the reinforcing carbon fibres and the polymer matrix were reduced significantly by using the Q-switched CO₂ laser. The results demonstrate that Ti6Al4V and CFRP can be processed very precisely with CO₂ laser radiation and air as processing gas without melt formation and thermal damage.     

Laser cleaning of glass

The pulse lasers, YAG-, CO₂-, and N₂-lasers, are examined for use in the cleaning of glass. Cleaning is found to be due to the evaporation and sputtering of stains on the glass by the heat energy of the laser light. Only the N₂ laser can be used for the cleaning of the exit surface of the glass (the opposite side to the laser). A laser with a high peak power of about 10⁶J/s and short-pulse duration below 100 ns is found to be necessary in practice.     

Design considerations and scaling laws for high power convective cooled CW CO2 lasers

Various criteria for designing high power convective cooled CO₂ lasers have been discussed. Considering the saturation intensity, optical damage threshold of the optical resonator components and the small-signal gain, the scaling laws for designing high power CW CO₂ lasers have been established. In transverse flow CO₂ lasers having discharge of square cross-section, the discharge lengthL and its widthW for a specific laser powerP (Watt) and gas flow velocityV (cm/s) can be given byL = 1.4 x 10⁴ p ^1/2 V ^-1 cms andW = 0.04P ^1/2 cms. The optimum transmitivity of the output coupler is found to be almost constant (about 60%), independent of the small signal gain and laser power. In fast axial flow CO₂ lasers the gas flow should be divided into several discharge tubes to maintain the flow velocity within sonic limit. The discharge length in this type of laser does not depend explicitly on the laser power, instead it depends on the input power density in the discharge and the gas flow velocity. Various considerations for ensuring better laser beam quality are also discussed.     

Dynamical analysis of acousto-optically Q-switched CO2 laser

A compacted size high power CO₂ laser has been developed using an acousto-optically (AO) Q-switch. Performance characteristics have been investigated as a function of output mirror transmittance. The theory of six-temperature model for CO₂ lasers has firstly been utilized to analyze the dynamical process in the AO Q-switched CO₂ laser. This theory perfectly explains the behavior of energy transfer between different molecules in laser gain medium, and describes the shape of pulse laser. The calculated pulse waveforms are in good agreement with the experimental result. Both the experimental and theoretical results present that the optimal value of output mirror transmittance is 39%. Under this condition, the measured peak power is 4750 W and pulsed width is 160 ns, which is consistent with the calculations. Six-temperature model is a perfect theory for CO₂ laser kinetics, which will lay a theoretical foundation for the laser optimum design.     

Numerical solution of Boltzmann tranport equation for TEA CO2 laser having nitrogen-lean gas mixtures to predict laser characteristics and gas lifetime

Selective laser isotope separation by TEA CO₂ laser often needs short tail-free pulses. Using laser mixtures having very little nitrogen almost tail free laser pulses can be generated. The laser pulse characteristics and its gas lifetime is an important issue for long-term laser operation. Boltzmann transport equation is therefore solved numerically for TEA CO₂ laser gas mixtures having very little nitrogen to predict electron energy distribution function (EEDF). The distribution function is used to calculate various excitation and dissociation rate of CO₂ to predict laser pulse characteristics and laser gas lifetime, respectively.Laser rate equations have been solved with the calculated excitation rates for numerically evaluated discharge current and voltage profiles to calculate laser pulse shape. The calculated laser pulse shape and duration are in good agreement with the measured laser characteristics. The gas lifetime is estimated by integrating the equation governing the dissociation of CO₂. An experimental study of gas lifetime was carried out using quadrapole mass analyzer for such mixtures to estimate the O₂ being produced due to dissociation of CO₂ in the pulse discharge. The theoretically calculated O₂ concentration in the laser gas mixture matches with experimentally observed value. In the present TEA CO₂ laser system, for stable discharge the O₂ concentration should be below 0.2%.     

An injection-locked single-mode tea CO2 laser for SMM laser pumping

A D₂O laser has been developed for collective Thomson scattering measurements of ion temperature in high temperature plasmas. A pulse duration and a spectral width of a high power D₂O laser has been successfully controlled for this purpose, by using a TEA CO₂ laser injection-locked by an etalon-tuned TEA CO₂ laser as a pump source.     

Parametric oscillation of high-power 3-THz pulse by synchronously pumped ZnGeP<Subscript>2</Subscript> crystal: Computer simulation

Possible parametric oscillation of 3-THz pulse at synchronous pumping of the ZnGeP₂ crystal by a train of short second-harmonic pulses from the CO₂ laser has been analyzed. Calculation shows that at changing laser pulse duration τ between 4 and 500 ps and correspondingly pumping energy density (0.5–3.5 J cm⁻²) THz pulse peak power varies from 3 to 70MW with maximum at τ =9 ps.     

Promoting the Range and Range Resolution of a LIDAR (DIAL) System Using a Suitable Pinhole Plasma Shutter

Pulsed transversely exited atmospheric (TEA) CO₂ lasers, employed extensively in various applications such as light detection and ranging (LIDAR), have a pulse duration of about a microsecond due totheir nitrogen tail. In order to promote the measurement accuracy and the mean power of the laser pulse, the pulse duration should be shortened. In this research, we present the details of making a passive pinhole plasma shutter for a LIDAR (DIAL) system, which shortens the pulse duration of CO₂ lasers from 1.5 μs to 25 ns in air at atmospheric pressure. This instrument increases the range resolution of the LIDAR system from 225 to 3.75 m. Also we show the results of investigation of the clipped pulse duration of the microsecond CO₂ laser pulse using aluminum and copper pinhole metal targets with different pinhole diameters (1.5 and 1.8 mm) and at various laser output energies (338 and 309 mJ). Our experimental results show that the aluminum pinhole is more suitable than the copper pinhole for shortening the nitrogen tail of the CO₂ laser pulse with a larger output average power. Thus, the range of the LIDAR system, which is proportional to the logarithm of the output pulse power, is increased.     

CO2 laser drives extreme ultraviolet nano-lithography — second life of mature laser technology

It was shown both theoretically and experimentally that nanosecond order laser pulses at 10.6 micron wavelength were superior for driving the Sn plasma extreme ultraviolet (EUV) source for nano-lithography for the reasons of higher conversion efficiency, lower production of debris and higher average power levels obtainable in CO₂ media without serious problems of beam distortions and nonlinear effects occurring in competing solid-state lasers at high intensities. The renewed interest in such pulse format, wavelength, repetition rates in excess of 50 kHz and average power levels in excess of 18 kiloWatt has sparked new opportunities for a matured multi-kiloWatt CO₂ laser technology. The power demand of EUV source could be only satisfied by a Master-Oscillator-Power-Amplifier system configuration, leading to a development of a new type of hybrid pulsed CO₂ laser employing a whole spectrum of CO₂ technology, such as fast flow systems and diffusion-cooled planar waveguide lasers, and relatively recent quantum cascade lasers. In this paper we review briefly the history of relevant pulsed CO₂ laser technology and the requirements for multi-kiloWatt CO₂ laser, intended for the laser-produced plasma EUV source, and present our recent advances, such as novel solid-state seeded master oscillator and efficient multi-pass amplifiers built on planar waveguide CO₂ lasers.     

Short delay time UV preionized TEA CO2 laser operating with binary CO2/H2 and CO2/He gas mixtures

In order to obtain short tail-free output laser pulses from a TEA CO₂ laser, parametric study of the laser operation with CO₂/H₂ and CO₂/He binary gas mixtures containing high CO₂ concentrations was carried out. A small scale UV preionized short delay time TEA CO₂ laser was employed. In terms of the maximum extractable output pulse energy and power, the more conventional CO₂/He gas mixture was found to be inferior in comparison with the CO₂/H₂ mixture proposed here.     

Novel colliding plasma pulse clipper and optical isolator for high power infra-red lasers

The properties of a high density plasma focus produced inside a ring target with an Nd laser have been investigated. Studies of the axial propagation of a CO₂ laser beam through the plasma focus have shown that the device can be used either as a fast pulse clipper or as an optical isolator for high power infra-red lasers. Self-focussing, strong refraction and defocussing and non-classical absorption of the CO₂ laser beam have all been observed.     

Sheet metal welding using a pulsed Nd: YAG laser-robot

This paper presents a pulsed Nd: YAG laser-robot system for spot and seam welding of mild steel sheets. The study evaluates the laser beams behaviour for welding, and then investigates pulsed Nd: YAG laser spot and seam welding processes. High pulse power intensity is needed to initiate the key-hole welding process and a threshold pulse energy to reach full penetration. In seam welding, a weld consists of successive overlapping spots. Both high pulse energy and high average power are needed to keep the key-hole welding going. A 70% overlap is used to define overlapping spot welding as seam welding and to optimize process parameters because a high tensile strength joint compatible with the strength of the base material can be obtained when the overlap is ≥70%; at the same time a smooth seam with full penetration is obtained. In these cases, the joints in pulsed Nd: YAG laser welding are comparable in strength to those obtained with CO₂ laser welding. Robot positioning and motion accuracies can meet the demands of Nd: YAG laser sheet metal welding, but its cornering accuracy affects the welding processes. The purpose of the study is to evaluate the YAG laser-robot system for production in the automotive industry.     

窄脉冲外差体制CO2激光主动成像研究

根据大目标外差探测时发射功率P_T与距离R₂成正比规律的脉冲激光雷达方程和天线定理,利用国内最新研制的小型高重频电光调Q波导CO₂激光器,采用非线性扫描和激光器不等时发射技术,设计研制了一套窄脉冲外差体制CO₂激光主动成像系统,对室内20m处大目标实现了像元素64×32、成像速率10帧/s实时成像显示,图像质量较好,激光器峰值功率约为60W、脉冲重复频40KHz、前沿50ns、脉宽300ns.     

Multiwatt optically pumped ammonia laser operation in the 12–13 μm

Design and operating caracteristics of high pulse repetition rate NH₃ laser producing up to 20 W of average output power are described. The NH₃ laser, operating in the 12–13 μm region was optically pumped with a high pulse repetition rate TEA CO₂ laser. Dependences of the NH₃ laser output on the pump energy, ammonia and buffer gas pressures and pulse repetition rate have been studied. The conversion efficiency of up to 16% has been received.     

A simple current pulsed low-pressure CO2 laser with passive Q-switching

We report on a simple and stable pulse tunable CO₂ laser suitable for many investigations in the region around 10m. The pulsed discharge when combined with the passiveQ-switching technique provides pulses of 100 ns duration with a peak power of few kilowatts.Due to the interest in pulsed low-pressure CO₂ lasers as useful irradiation sources, extensive investigations have been carried out. In particular, various Q-switching techniques have been developed to generate short CO₂ laser pulses [1–4].     

High power ns FIR Raman pulses in NH3 pumped by a short pulse tail-free CO2 oscillator

By using a short pulse CO₂, tail free, broadband laser it is possible to produce a compressed, high power FIR pulse in a pure Raman system when a suitable pressure and Raman cell length are used. In this way we have obtained 4ns (70KW) emission around the sR(3,0) NH₃ line pumped by 130 mJ (23ns) 9P20 CO₂ line. More resonant transitions can be also compressed at a suitable high pressure also if they show a large optical pumping and cascade processes at low pressure.     

强脉冲CO2激光对红外材料的破坏现象

实验表明强激光对红外材料的破坏分为两种类型:烧蚀和冲击破坏。在空气中,光功率密度低于大气的光学击穿阈值时,以烧蚀为主。超过击穿阈值时,冲击破坏是主要的。在我们的实验条件下,用强激光辐照红外脆性材料的靶,靶极易产生微裂纹或粉碎性破坏,其破坏效果与激光的脉冲能量、功率密度、脉冲宽度,以及着靶面积有关。为了直观,文中给出了不少辐照损伤的照片。 关键词：     

A 300 Hz TEA CO<Subscript>2</Subscript> Laser

We present a design and construction of a high pulse repetition rate (PRR) transversely excited atmospheric (TEA) CO₂ laser with ultraviolet preionization. We use a new combination of spark and corona preionizations. Under semi-sealed off condition, we obtained 220 W at 300 Hz with 7.7% efficiency in a 735 mJ/pulse. The best results we have obtained in different experiments are a 1.07 J/pulse, 320 Hz PRR, 11 MW peak power, and 10.6% efficiency.     

Mathematical modeling of hybrid CO2 laser

A Teller–Landau six-temperature model describing the dynamic emission of single-mode TEA CO₂ laser has been adapted. This model has been also used to describe the mechanism of obtaining relatively high-power output pulses from hybrid TE-TEA or CW-TEA CO₂ laser consisting of high- and low-pressure sections. The suggested mathematical model allows to investigate the mechanism which limits the TEA oscillation to single longitudinal mode (SLM) due to the narrow gain bandwidth of low-pressure section, and also to study the effect of the laser input parameters on the smooth output laser pulse parameters. In addition, numerical solutions of non-linear rate equation system of the suggested model are quantitatively discussed. The solutions describe the radiation field intensity, the population inversion, and the energy transfer processes. The calculated values of maximum peak power, total energy in pulse, pulse width, etc. are in a very good agreement with the observed experimental values.     

885 nm LD end-pumped 22.7 W high beam quality electro-optical Q-switched Nd:YAG laser

We report an 885 nm laser diode (LD) end-pumped high beam quality (M _x ² = 1.322, M _y ² = 1.235) electro-optical Q-switched Nd:YAG laser with TEM₀₀-mode output for the first time. At the absorbed pump power of 59.5 W, a 22.7 W 1064 nm laser was achieved at 10 kHz repetition rate with optical-to-optical efficiency of 38.1%. The maximum pulse energy and shortest pulse width were 5.1 mJ and 14.5 ns at 2 kHz repetition rate, and the calculated peak power was 352 kW.