Optically transparent silica aerogels based on sodium silicate by a two step sol–gel process and ambient pressure drying

Interest in improving the optical transmission of sodium silicate-based aerogels by ambient pressure drying led to the synthesis of aerogels using a two-step sol–gel process. To produce optically transparent silica aerogel granules, NH₄F (1 M) and HCl (4 M) were used as hydrolyzing and condensation catalysts, respectively. The silica aerogels were characterized by their bulk density, porosity (%), contact angle and thermal conductivity. Optical transmission of as synthesized aerogels was studied by comparing the photos of aerogel granules. Scanning electron microscopic study showed the presence of fractal structures in these aerogels. The degree of transparency in two step sol–gel process-based aerogels is higher than the conventional single step aerogels. The N₂ adsorption–desorption analysis depicts that the two step sol–gel based aerogels have large surface areas. Optically transparent silica aerogels with a low density of ∼0.125 g/cc, low thermal conductivity of ∼0.128 W/mK and higher Brunauer, Emmett, and Teller surface area of ∼425 m²/g were obtained by using NH₄F (1 M), HCl (4 M), and a molar ratio of Na₂SiO₃::H₂O::trimethylchlorosilane of 1::146.67::9.46. The aerogels retained their hydrophobicity up to 500 °C.     

Physico-chemical properties of ambiently dried sodium silicate based aerogels catalyzed with various acids

Experimental results on the physico-chemical properties of ambiently dried sodium silicate based aerogels catalyzed with various acids are reported. The aerogels were prepared by hydrolysis and polycondensation of sodium silicate followed by subsequent washings, surface chemical modification and ambient pressure drying using 10 various acid catalysts consisting of strong and weak acids. The strength and concentration of acids have the major effect on the gelation of sol and hence the physico-chemical properties of the silica aerogels. Strong acids such as HCl, HNO₃ and H₂SO₄ resulted in shrunk (70–95%) aerogels whereas weak acids such as citric and tartaric acids resulted in less shrunk (34–50%) aerogels. The physical properties of silica aerogels were studied by measuring bulk density, volume shrinkage (%), porosity (%), pore volume, thermal conductivity, contact angle with water, Transmission Electron Microscopy (TEM), Atomic Absorption Spectroscopy (AAS), Fourier Transform Infrared Spectroscopy (FTIR), Thermo Gravimetric-Differential Thermal (TG-DT) analyses and N₂ adsorption–desorption BET surface analyzer. The best quality silica aerogels in terms of low density (0.086 g/cm³), low volume shrinkage (34%), high porosity (95%), low thermal conductivity (0.09 W/m K) and hydrophobic (148°) were obtained for molar ratio of Na₂SiO₃:H₂O:citric acid:TMCS at 1:146.67:0.72:9.46 with 20 min gelation time. The resulting aerogels exhibited the thermal stability up to around 420 °C.     

Influence of molar ratios of precursor,catalyst, solvent and water on monolithicity and physical properties of TMOS silica aerogels

In continuation to our earlier work on aerogels, the experimental results on the monolithicity and physical properties of silica aerogels as a function of the molar ratios of tetramethoxysilane (TMOS) precursor, catalyst (NH₄OH), methanol (MeOH) solvent and water, are reported. The molar ratios of NH₄OH/TMOS, MeOH/TMOS and H₂O/TMOS were varied from 7.1 × 10^–6 to 9.6 × 10^–1, 1 to 90 and 1 to 18 respectively. It has been found that larger molar ratios of NH₄OH/TMOS (10^–2), MeOH/TMOS (13 to 60) and H₂O/TMOS (>10) resulted in transparent but cracked aerogels, and very low molar ratios of these combinations gave monolithic but less transparent or opaque aerogels. The best quality silica aerogels, in terms of monolithicity, transparency and low density, have been obtained with TMOS:MeOH:H₂O:NH₄OH in the molar ratio of 1:12:4:3.7 × 10^–3 respectively. The aerogels have been characterized by density, optical transmission, surface area and porosity measurements. The results have been discussed by taking into account the hydrolysis and condensation reactions, and syneresis effects.     

Synthesis of MWCNTs doped sodium silicate based aerogels by ambient pressure drying

The successful incorporation of multiwalled carbon nanotubes (MWCNTs) into silica aerogels prepared by sol–gel method is reported herein. Pure silica aerogels prepared using sodium silicate precursor by ambient pressure drying are so fragile that they cannot be used easily. MWCNTs were used as reinforcements to improve the mechanical properties of silica aerogels. Results show that inserting small amounts of MWCNTs in the gels causes enhanced dimensional stability of silica aerogels. The silica aerogels were prepared by doping MWCNTs in silica matrix before gelation. The influence of MWCNTs on some microstructural aspects of silica matrix has been studied using nitrogen adsorption–desorption isotherms. From SEM study it is confirmed that the silica particles get capped on the surface of MWCNTs suggesting an enhanced toughness. Further, FTIR, Raman, EDAX, thermal conductivity and hydrophobicity studies of these doped aerogels were carried out. By addition of MWCNTs, silica aerogels were formed with 706 m²/g BET and 1,200 m²/g Langmuir surface areas and 149^o contact angle. Low density (0.052 g/cc) and low thermal conductivity (0.067 W/m K) MWCNTs doped silica aerogels were obtained for the molar ratio of Na₂SiO₃::H₂O::MWCNTs::citric acid::TMCS at 1::146.67::2.5 × 10⁻³::0.54::9.46 respectively with improved mechanical strength.     

Hydrophobic and Physical Properties of the Two Step Processed Ambient Pressure Dried Silica Aerogels with Various Exchanging Solvents

The experimental results by using various exchanging solvents in the preparation of two step (acid and base) processed ambient pressure dried hydrophobic silica aerogels, are reported. Silica alcogels were prepared by hydrolysis with oxalic acid and condensation with NH₄OH of ethanol diluted tetraethylorthosilicate (TEOS) precursor and hexamethyldisilazane(HMDZ) methylating agent. The exchanging solvents used were: hexane, cyclohexane, heptane, benzene, toluene and xylene. The physical properties such as % of volume shrinkage, density, pore volume, % of porosity, thermal conductivity, % of optical transmission, surface area, pore size distribution and contact angle (θ) of the silica aerogels with water, were measured as a function of EtOH/TEOS molar ratios (R) for all the exchanging solvents. It was found that the physical and hydrophobic properties of the silica aerogels strongly depend on the nature of the solvent and R. Heptane solvent resulted in highly transparent (≈90% optical transmission at 700 nm for 1 cm thick sample), low density (≈0.060 g/cm³), low thermal conductive (≈0.070 W/m·K), high % of porosity (97%), high surface area (750 m²/g), uniform porosity and hydrophobic (θ ≈ 160°) aerogels compared to other solvents. On the otherhand, xylene resulted in aerogels with higher hydrophobicity (θ ≈ 172°) among other solvents.     

Effect of iron acetylacetonate on physico-chemical properties of waterglass based aerogels by ambient pressure drying

The effect of iron acetylacetonate on the physico-chemical properties of waterglass based silica aerogels by ambient pressure drying has been investigated. Doping the gels with iron acetylacetonat (FeAA) facilitates in the diminution of the density of the aerogels. The well established silica network provides effective confinement of FeAA nanoparticles which resists the collapse of silica network during ambient pressure drying. Therefore, in the present paper, the effects of FeAA on the physico-chemical properties of the aerogels have been studied by varying the FeAA:Na₂SiO₃ molar ratio from 3 × 10⁻⁴ to 6 × 10⁻⁴. The aerogels were prepared via ambient pressure drying and characterized by the bulk density, thermal conductivity and water contact angle. The aerogel’s surface morphology, elemental analysis and pore structure were characterized by means of EDAX and FTIR, TEM and N₂ adsorption- desorption analyzer. The high temperature hydrophobicity of these aerogels was checked by heating them in temperature controlled furnace. Silica aerogels with low density ~0.050 g/cc have been obtained using the molar ratio of Na₂SiO₃:H₂O:FeAA:Citric acid:TMCS at 1:146.67:3 × 10⁻⁴:0.54:9.46, respectively. EDAX and FTIR studies show that the iron species are entrapped in the mesoporous framework and not took part in the bonding with silica.     

Porous texture of silica aerogels made with ionic liquids as gelation catalysts

The effect of four ionic liquids on the porous texture of silica aerogels synthesized from mixed tetramethoxysilane and methyltrimethoxysilane and dried by the CO₂ supercritical method, was studied. Two of these ionic liquids were composed of BF₄ ⁻ anions while the other two included Cl⁻ anions. The synthesis of gels from ionic liquids did not require another acidic catalyst for silica hydrolysis, nor a basic catalyst for silica condensation. These aerogels were compared with traditional aerogels made according to a double step catalysis, which first involved hydrolysis with HCl followed by condensation with pH 9 Tris HCl buffer. Gel mass analysis and thermogravimetric data showed that, when the initial molar of ionic liquid to Si was 1.58, only ~2% (by mass) of the initial ionic liquids consisting of BF₄ ⁻ anions and ~10% (by mass) of ionic liquids containing Cl⁻ anions, remained in the aerogels after supercritical drying. Moreover, X-ray diffraction confirmed that in ionic liquids based on BF₄ ⁻ anions, evaporation of the volatile components before supercritical CO₂ drying led to the formation of regularly ordered mesopores.     

The Importance of Precursors and Modification Groups of Aerogels in CO2 Capture

The rapid growth of CO₂ emissions in the atmosphere has attracted great attention due to the influence of the greenhouse effect. Aerogels’ application for capturing CO₂ is quite promising owing to their numerous advantages, such as high porosity (~95%); these are predominantly mesoporous (20–50 nm) materials with very high surface area (>800 m²∙g⁻¹). To increase the CO₂ level of aerogels’ uptake capacity and selectivity, active materials have been investigated, such as potassium carbonate, K₂CO₃, amines, and ionic-liquid amino-acid moieties loaded onto the surface of aerogels. The flexibility of the composition and surface chemistry of aerogels can be modified intentionally—indeed, manipulated—for CO₂ capture. Up to now, most research has focused mainly on the synthesis of amine-modified silica aerogels and the evaluation of their CO₂-sorption properties. However, there is no comprehensive study focusing on the effect of different types of aerogels and modification groups on the adsorption of CO₂. In this review, we present, in broad terms, the use of different precursors, as well as modification of synthesis parameters. The present review aims to consider which kind of precursors and modification groups can serve as potentially attractive molecular-design characteristics in promising materials for capturing CO₂.     

Ambient pressure dried tetrapropoxysilane-based silica aerogels with high specific surface area

In the present paper, we report the synthesis of tetrapropoxysilane (TPOS)-based silica aerogels with high surface area and large pore volume. The silica aerogels were prepared by a two-step sol-gel process followed by surface modification via a simple ambient pressure drying approach. In order to minimize drying shrinkage and obtain hydrophobic aerogels, the surface of the alcogels was modified using trichloromethylsilane as a silylating agent. The effect of the sol-gel compositional parameters on the polymerization of aerogels prepared by TPOS, one of the precursors belonging to the Si(OR)₄ family, was reported for the first time. The oxalic acid and NH₄OH concentrations were adjusted to achieve good-quality aerogels with high surface area, low density, and high transparency. Controlling the hydrolysis and condensation reactions of the TPOS precursor turned out to be the most important factor to determine the pore characteristics of the aerogel. Highly transparent aerogels with high specific surface area (938 m²/g) and low density (0.047 g/cm³) could be obtained using an optimized TPOS/MeOH molar ratio with appropriate concentrations of oxalic acid and NH₄OH.     

Synthesis and Characterization of Hydrophobic Silica Aerogels Using Trimethylethoxysilane as a Co-Precursor

The hydrophobic property is one of the most important requirements for the long-term use of silica aerogels for transparent or translucent window insulation and opaque thermal insulating systems. Therefore, the present paper deals with the synthesis and characterization of hydrophobic silica aerogels using trimethylethoxysilane (TMES) as a co-precursor. Silica sol was prepared by keeping the molar ratio of tetramethoxysilane (TMOS) precursor, methanol (MeOH) solvent, water (H₂O) and ammonia (NH₄OH) catalyst constant at 1:12:4:3.7 × 10^–3 respectively throughout the experiments and the TMES/TMOS molar ratio (A) was varied from 0 to 2.35. The resulting silica alcogels were dried supercritically by high-temperature alcohol solvent extraction. Hydrophobicity of the aerogels was tested by measuring the percentage of water adsorbed by the aerogels after putting them directly on the surface of water under humid conditions. Alternately, the hydrophobicity was also tested by contact angle measurements. It was found that as the A value increased, the hydrophobicity of the aerogels increased but the optical transmission decreased from 93% to less than 5% in the visible range. The thermal stability of the aerogels was studied in the temperature range from 25 to 400°C. The hydrophobic nature of the aerogels was maintained up to a temperature of 300°C. The aerogels were characterized by infrared spectroscopy, optical transmittance, Scanning electron microscopy (SEM) and contact angle measurements. The results have been discussed by taking into account the hydrolysis and condensation mechanisms.     

Silica–titania aerogel monoliths with large pore volume and surface area by ambient pressure drying

Ambient pressure drying has been carried out for the synthesis of silica–titania aerogel monoliths. The prepared aerogels show densities in the range 0.34–0.38 g/cm³. The surface area and pore volume of these mixed oxide aerogels are comparable to those of the supercritically dried ones. The surface area for 5wt% titania aerogel has been found to be as high as 685 m²/g with a pore volume of 2.34 cm³/g and the 10wt% titania aerogel has a surface area of 620 m²/g with a pore volume of 2.36 cm³/g. Some gels were also made hydrophobic by a surface treatment with methyltrimethoxysilane and trimethylchlorosilane. The surface modified aerogels possess high surface areas in the range of 540–640 m²/g, and are thermally stable in terms of retaining hydrophobicity up to a temperature of 520 °C. The pore size distribution of the aerogels clearly indicates the preservation of the aerogel structure. High Resolution Transmission Electron microscopy has been employed to characterise the aerogels and Fourier Transform infrared spectroscopy to study the effect of titania addition to silica and the surface modification. X-ray diffraction patterns were recorded to verify the molecular homogeneity of the aerogel.     

Microstructure and catalytic properties of Rh and Ni dispersed on TiO2-SiO2 aerogels

The influence of the preparation method on the microstructure and catalytic behavior of Rh and Ni dispersed on TiO₂-SiO₂ aerogels is investigated.The autoclave method has been followed to prepare titania-silica aerogels with TiO₂ contents ranging between 0 and 10 mole %. These aerogels have been used as matrices to disperse catalytically active metals: Rh and Ni. The metals can be deposited by impregnation of aerogels, or alternatively, can be added into the hydrolysis water used in the synthesis of gels. The resulting catalysts present surface areas higher than 550 m²·g^–1.The percentage of titania, the method followed for the introduction of the metal, and the nature of the metal itself affect both the activities and selectivities of the catalysts in the hydrogenolysis of n-butane. Thus, the presence of titania in Rh catalysts increases the activity values, and the samples prepared by impregnation present selectivities towards ethane higher than 80%. Whereas, the rhodium catalysts in which the metal has been introduced before gelling, do not orientate the reaction in favor of a definite product. For the case of Ni, it is quite frequent to obtain high selectivities towards the breakdown of the C-C terminal bonds. In summary, the preparation methods allow to modulate into very broad limits the catalytic behavior of the samples.     

Effect of Processing Temperature on Gelation and Physical Properties of Low Density TEOS Based Silica Aerogels

In the present paper the experimental results of the effect of sol-gel processing temperature on the physical properties of the TEOS based silica aerogels are reported and discussed. The aerogels were produced by the two step sol-gel process at various temperatures in the range of 26–70^∘;C followed by supercritical drying using methanol solvent extraction. A remarkable reduction in the gelation time was observed from three and a half days at room temperature to a mere 18 hours at 50^∘;C. The best quality aerogels in terms of low density and high optical transmission were obtained for 6 hours hydrolysis time. The aerogels were characterized by the measurements of bulk density, volume shrinkage, porosity, refractive index and optical transmission. Monolithic aerogels with ultra low density (∼0.018 g/cm³), extremely high porosity (∼99%) and optimum optical transmission at 700 nm (∼75%) were obtained for the molar ratio of TEOS:MeOH:acidic water:basic water at 1:99:10.42:14.58 respectively.     

One-pot synthesis,characterization and properties of acid-catalyzed resorcinol/formaldehyde cross-linked silica aerogels and their conversion to hierarchical porous carbon monoliths

A rapid and facile synthesis of resorcinol/formaldehyde cross-linked silica (RF/SiO₂) aerogels was carried out in one pot based on an acid-catalyzed route, instead of the previously reported base-catalyzed ones. The gelation time was reduced to several hours at room temperature while it took several days even under heating conditions in the base-catalyzed ones. The interpenetrating network of RF/SiO₂ aerogels showed similar porous structures with those of silica aerogels or RF aerogels. Their thermal conductivity was as low as that of the typical glass wool materials. The mechanical properties are characterized by dynamic mechanical analysis and compression testing. At room temperature, the results of compression testing show that the compressive Young’s modulus or ultimate failure strength of RF/SiO₂ aerogel specimen is higher than that of native SiO₂ aerogels with a similar density. The one-pot method improves the efficiency and reduces the cost of RF/SiO₂ aerogels. The hierarchical porous carbon monoliths are also converted from carbonized RF/SiO₂ aerogels by an additional HF treatment. Hence, they could be further explored as multifunctional candidate materials for thermal, mechanical, and electrochemical applications.     

Shaping and Mechanical Reinforcement of Silica Aerogel Biocatalysts with Ceramic Fiber Felts

The synthesis of silica aerogels reinforced with either carbon or silica fibre felts and which encapsulate the lipase PS of Amano (LPS AB025407) obtained from Burkholderia cepacia is described. The materials were further shaped by moulding them in Teflon^® tubes. The silica aerogels were synthesized with various ratios of hydrophobic groups and dried according to the supercritical CO₂ method. Both types of reinforcements improve the catalytic activity of the material per mass of lipase. The fibre felts reinforcements also enable the encapsulation of higher concentrations of lipase. The materials were shaped into small moulded monoliths, which were readily washed and recycled without significant mechanical deterioration or loss of catalytic activity. In addition, hydrophobic carbon felts reinforce more efficiently silica aerogels that incorporate a high ratio of hydrophobic groups, while silica felts strengthen those aerogels that carry a low proportion of hydrophobic groups.     

Synthesis of Silica Aerogels: Influence of the Supercritical CO2 on the Sol-Gel Process

The synthesis of silica aerogels was modified by addition of supercritical CO₂ during the sol-gel process. It was shown, that CO₂ acts as a catalyst and accelerates the gelation significantly. This effect was studied under a multitude of experimental conditions. The influence of the precursor concentration, temperature and the nature of the catalysts and solvent on the gel formation in presence of CO₂ was studied. Several gels obtained by this method were dried and transparent silica aerogels were produced.     

Temperature dependent synthesis of micro- and meso-porous silica employing the thermo-responsive polymer of poly(<Emphasis Type="Italic">N</Emphasis>-isopropylacrylamide) as structure-directing agent

Temperature dependent synthesis of micro- and meso-porous silica employing the thermo-responsive homopolymer poly(N-isopropylacrylamide) or the random copolymer poly(N-isopropylacrylamide-co-acrylic acid) as structure-directing agent (SDA) and Na₂SiO₃ as silica source is proposed. The thermo-responsive character of the SDA provides the advantages including (1) temperature dependent synthesis of microporous silica, hierarchically micro-mesoporous silica, and mesoporous silica just by changing the aging temperature below or above the low critical solution temperature of the thermo-responsive SDA, and (2) elimination of the thermo-responsive SDA from silica matrix by water extraction. The synthesis mechanism is discussed, and the effect of the aging temperature and the weight radio of SDA/Na₂SiO₃ on the synthesis of micro- and meso-porous silica are studied. Microporous silica, hierarchically micro-mesoporous silica and mesoporous silica with the surface area at 3.5−9.0 × 10² m²/g and the pore volume at 0.28−1.13 cm³/g and the average pore size ranging from 1.1 to 9.0 nm are synthesized. The strategy affords a new and environmentally benign way to fabricate porous silica materials, and is believed to bridge the gap between the synthesis of microporous and mesoporous silica materials.     

New technology for rapid processing and moulding of silica aerogel materials in prescribed shapes and sizes and their characterization

The new technology has been developed for rapid processing of silica aerogels at a rate 40 times faster than the conventional method and is reported in the present paper. Silica gels were prepared using precursor chemicals Tetramethoxysilane: Methanol: Water (0.05 mol L⁻¹ NH₄OH): Methyltrimethoxysilane at a molar ratio of 1: 12: 4: 0.8, respectively. Mixture of these precursors was stirred and transferred to metallic moulds. These metallic moulds were kept in a 3-liter autoclave with an additional 400 mL of methanol. The autoclave was pre-pressurized to 4 MPa with N₂ gas and heated rapidly at the rate of 8 ^°C/min. to reach supercritical state of methanol. After 10 min, the vessel was depressurized at a rate of 0.45 MPa/min. The sol in the mould when heated rapidly gets transformed to aerogel directly and the crucial alcogel handling step is skipped. We successfully synthesized 50 mm diameter and 15 mm thick disc shaped and 40 mm diameter hemispherical monolithic aerogels using the rapid process method. Retrieved aerogels were characterized for their density, surface area, optical transmittance, fractal size, surface morphology and microstructure using SEM, TEM and SAXS. Aerogels synthesized by rapid process technology shows improved physical properties than the aerogels derived by conventional method.     

Synthesis and characterization of transparent silica-based aerogels using methyltrimethoxysilane precursor

Silica-based aerogels with high transparency and high bending strength were prepared using methyltrimethoxysilane and non-ionic surfactant under supercritical drying condition of CO₂. Non-ionic surfactant, ethylene oxide/propylene oxide block copolymer, was appropriate to form the three dimensional-connected thinner fibers of silica skeletons, which was extruded by soaking the wet gel in hot water at 50 °C, resulting in the formation of porous materials having small pores with narrow size distribution. The transparency of aerogels increased with decreasing the pore size, reaching to higher than 65 and 88% at 400 and 600 nm wavelength, respectively, for 10 mm thickness of sample. The formation of fiber skeletons were discussed using small angle X-ray scattering experiments.     

Ammoxidation of ethylene to acetonitrile over chromium or cobalt alumina catalysts prepared by sol–gel method

A series of Cr/Al₂O₃ and Co/Al₂O₃ catalysts were tested in the selective ammoxidation of ethylene to acetonitrile. Catalysts were prepared either by sol–gel method or by impregnation with chromium or cobalt acetylacetonate salts. Physicochemical properties of catalysts were accomplished by several techniques such as chemical analysis, physisorption of N₂, X-ray diffraction (XRD), ²⁷Al MAS NMR, UV–Visible diffuse reflectance (DRS) and Raman spectroscopy and temperature programmed reduction of H₂ (H₂–TPR). Textural analysis reveals that mesoporous materials with pronounced surface areas were obtained using sol–gel procedure while impregnation of the support produces a moderate decrease of its surface area and pore volume. XRD analysis confirms the presence of highly dispersed metal species which reside essentially on the surface and measure less than 4 nm. Furthermore, ²⁷Al MAS NMR shows that for xerogels, part of metal species occupies sites on/in A1₂O₃ in close vicinity of octahedral ²⁷Al. This, apparently, is not the case for aerogels. For Cr/Al₂O₃ catalysts, isolated Cr⁶⁺, mono and polychromate species were identified using DRS, Raman Spectroscopy and H₂–TPR which seem to play a key role in the ammoxidation of ethylene. Furthermore, for cobalt doped catalysts, CoAl₂O₄ was identified as active phase on the basis of DRS and H₂–TPR results. From the supercritical drying, it results generally better catalysts than catalysts calcined by ordinary procedure which leads to inactive agglomerated Co₃O₄ and CoO–Al₂O₃ phase.