Polyamide 6 treated with pentabromobenzyl acrylate and layered silicates

A study of the simultaneous application of a brominated flame retardant and an organically layered silicate (OLS) for the flame retarding of polyamide 6 (PA6) is presented. Upon treating PA6 with at least 7 wt% monomeric pentabromobenzyl acrylate (PMA), a UL‐94 V‐0 rating and an oxygen index (OI) value of 29.7 were obtained. By adding 1 wt% organically layered montorillonite (OMMT) and 10 wt% PMA, the V‐0 rating remained, indicating cooperation between PMA and OMMT. Higher concentrations of OMMT result in a decreased UL‐94 rating showing an antagonism. The size and mass of drops formed in the UL‐94 test increased with increasing OMMT, suggesting an increase in the viscosity and density of the pyrolyzing matrix. The effect of the Br additive on the peak heat release rate (PHRR) measured in the cone calorimeter is similar, but smaller, than that of clay. A calculation of the synergistic effectivity related to PHRR enabling a numerical estimate of the extent of synergism or antagonism is presented. When the ill‐dispersed pristine clay (Na⁺MMT) is used, the viscosity does not increase, the PHRR decreases slightly, but the mass loss rate (MLR) is close to that of the matrix. The time of ignition (TOI) decreases upon the addition of PMA, similarly to the addition of OMMT. This is explained by migration of the Br additive to the surface barrier similar to that of clay so that the low thermal conductivity (TC) barrier is formed before the ignition. Accumulation of heat in the barrier decreases the TOI. Copyright © 2010 John Wiley & Sons, Ltd.     

Modification of porous suspension‐PVC particles by stabilizer‐free aqueous dispersion polymerization of absorbed acrylate monomers

The present study describes modification of porous PVC particles by polymerization of a monomer/crosslinker/peroxide solution absorbed within the PVC particles. The modifying crosslinked polymers include butyl acrylate (BA) crosslinked with ethylene glycol dimethacrylate (EGDMA) and ethylhexyl acrylate (EHA) crosslinked with EGDMA. The monomer solution is blended with the PVC particles by dry‐blending. The monomer absorbed particles are then polymerized in a stabilizer‐free aqueous dispersion‐polymerization. The modified semi‐IPN PVC particles have better stability than the neat PVC particles in packed columns for absorption of halo‐organics from water, etc. The modified semi‐IPN PVC particles are melt processable and thus have the potential of being interesting and useful modified rigid PVC materials. The modified PVC particles characterization includes polymerization yield, non‐extractables and porosity measurements and also morphology and dynamic mechanical behavior (DMTA). PBA and PEHA polymerization has shown high yield levels. The high conversion of BA and EHA within the particle, is partly due to their low solubility in water. The levels of non‐extractable fractions found are indicative of low chemical interaction between the polyacrylate/PVC phases in the particle. The modified PVC particle's porosity levels indicate that BA and EHA partly polymerize within the PVC particles' bulk and partly in the pores as crusts covering the PVC pore surfaces. This finding is supported by SEM observations of unetched and etched freeze fractured surfaces. Higher crosslinking levels of the polyacrylate modification promote compatibility with the PVC particles' bulk. DMTA measurements show two loss modulus peaks for the 0.5%EGDMA blends in the glass transition temperature region, suggesting imcompatibility. However, at 5%EGDMA a single transition is found exhibiting enhanced compatibility owing to the high degree of crosslinking, which prevents phase separation. Copyright © 2002 John Wiley & Sons, Ltd.     

A novel intumescent flame-retardant system containing metal chelates for polyvinyl alcohol

A novel flame retardant containing phosphorous-nitrogen structure, the ammonium salt of 2-hydroxyl-5,5-dimethyl-2,2-oxo-1,3,2-dioxapho sphorinane (PNOH), was synthesized and its structure was characterized by ¹H NMR and FTIR spectra. PNOH was used together with ammonium polyphosphate (APP) to prepare a novel intumescent flame retardant (IFR) for polyvinyl alcohol (PVA). When a few amounts (0.5%) of metal chelates were added, the flame retardancy of the IFR-PVA systems was significantly improved, having a high LOI value of 34.2 in a total IFR loading of 15 wt.%. In order to have an understanding of the resulting flame retardant effects, the thermal degradation behaviors of IFR-PVA systems were investigated by thermogravimetric analysis (TGA), and the morphology and structures of residues generated in different conditions were investigated by scanning electronic microscopy (SEM) and FTIR spectra. The results show that NiSAO can promote the thermal stability of the IFR-PVA; the residual char containing polyphosphoric or phosphoric acid is formed during the combustion; the formation of a continuous and dense char layer could inhibit the transmission of heat during contacting with flame and shows good flame retardancy.     

单分散聚丙烯酸丁酯-二氧化硅核壳粒子的制备

近年来,有机-无机核壳材料因其具有可调的光、电、磁等特性而备受关注．无机物外壳可以增强粒子的热力学稳定性、机械强度和抗拉性能．高分子乳胶粒内核具有弹性,且易成膜,外部包覆无机物的乳胶粒可结合两者特性并产生协同效应．     

Synthesis and characterization of new radiopaque microspheres by the dispersion polymerization of an iodinated acrylate monomer for X‐ray imaging applications

Radiopaque microspheres of sizes ranging from 0.2 to 1.4 μm were formed by the dispersion polymerization of the monomer 2‐methacryloyloxyethyl(2,3,5‐triiodobenzoate) in 2‐methoxyethanol. The effects of various polymerization parameters, including the monomer concentration, initiator type and concentration, and stabilizer molecular weight and concentration, on the molecular weight, size, and size distribution of the particles were elucidated. The characterization of these iodinated microspheres was accomplished with routine methods such as Fourier transform infrared, nuclear magnetic resonance, thermogravimetric analysis, differential scanning calorimetry, gel permeation chromatography, scanning electron microscopy, Brunauer–Emmett–Teller measurements, and elemental analysis. Because of the presence of iodine atoms in these microspheres, they were expected to possess a radiopaque nature. The radiopacity of these particles dispersed in water and in the dry state was demonstrated with an imaging technique based on X‐ray absorption usually used in hospitals. These novel radiopaque microspheres may be used for different X‐ray imaging needs, such as blood pooling, body organs, embolization, dental compositions, implants, prostheses, and nanocomposites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3859–3868, 2006     

Synthesis of polystyrene microspheres by dispersion polymerization in supercritical carbon dioxide using a poly(dimethylsiloxane)-based macroazoinitiator

The synthesis of polystyrene microspheres was achieved by the dispersion polymerization of styrene in supercritical carbon dioxide using azobisisobutylonitrile (AIBN) and a poly(dimethylsiloxane) (PDMS)-based macroazoinitiator, VPS-1001. VPS-1001 contained seven to nine molecules of the azo groups and the PDMS blocks with a molecular weight of 10,000 per molecule. The polymerization in the presence of both VPS-1001 and AIBN produced polystyrene microspheres with a diameter below 4 μm in over 85% yields, whereas the polymerization with VPS-1001 in the absence of AIBN provided a nonspecific polystyrene in only 20% yield. The particle size decreased as a result of increasing the concentration of VPS-1001. It was confirmed that the polystyrene particles were stabilized by the PDMS-block-polystyrene formed through the polymerization initiated by VPS-1001 because the polymerization using a PDMS homopolymer provided nonspecific polystyrene as a precipitate during the polymerization.     

Photopolymerization and thermal behaviors of acrylated benzenephosphonates/epoxy acrylate as flame retardant resins

Di(acryloyloxyethyl) benzenephosphonate (DABP) and acryloyloxyethyl phenyl benzenephosphonate (APBP) were synthesized starting from phenylphosphonic dichloride, and characterized by FT-IR and ¹H NMR. DABP and APBP were blended in the ratios of 10-50 wt.% with a commercial epoxy acrylate oligomer (EB600) to obtain a series of flame retardant UV-curable formulations. The viscosity of the formulations greatly reduced by the addition of the reactive monomers, whereas the photopolymerization rate according to the photo-DSC analysis increased. The thermal degradation behavior and flame retardancy of the UV-cured films were investigated by thermogravimetric analysis and the limiting oxygen index (LOI). The results revealed that the blended epoxy acrylates with DABP or APBP possess improved thermal stability at elevated temperature and have higher char yields, together with higher LOI values. The data from dynamic mechanical thermal analysis showed that DABP and APBP have good miscibility with EB600. The crosslink density increased along with the content of DABP or APBP in the blend, whereas the glass-transition temperatures of the blended resins decreased compared to pure cured EB600.     

Synthesis and characterization of oxazoline-functional polymer particles by free radical nonaqueous dispersion polymerization

A novel oxazoline-functional methacrylate was prepared and employed as comonomer to produce nonaqueous dispersions of oxazoline-functional polymer particles. In nonaqueous free radical dispersion copolymerization of methylmethacrylate in the presence of oxazoline-functional methacrylate, ethyleneglycoldimethacrylate crosslinking agent, AIBN initiator, and polystyrene-block-poly(ethene-alt-propene) dispersing agent, the average polymer particle size, varying between 100 and 500 nm, was controlled by the dispersing agent contents. According to titration with HClO₄ all oxazoline groups regardless of their location at particle surface or bulk, were accessible. Glass transition temperature decreased from 120 to 0°C when oxazoline functional methacrylate was increased from 0 to 95 mol %. As imaged by atomic force microscopy incorporation of the new oxazoline-functional methacrylate improved film formation. Oxazoline-functional polymer particles were easy to redisperse in a variety of other diluents. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 2539–2548, 1997     

Preparation and flammability of a novel intumescent flame-retardant poly(ethylene-co-vinyl acetate) system

A phosphorus-containing flame retardant, 4-(5,5-dimethyl-2-oxo-1,3,2-dioxaphosphorinan-2-yloxymethyl)-2,6,7-trioxa-1-phospha-bicyclo[2.2.2]octane-1-oxide (MOPO), was synthesized successfully and characterized. The flame retardancy and thermal behavior of a new intumescent flame-retardant (IFR) system for EVA, which was made of MOPO and ammonium polyphosphate (APP), were investigated by limiting oxygen index (LOI) test, vertical burning test (UL-94), cone calorimeter, and thermogravimetric analysis (TGA). An LOI value of 28.4 and UL-94 V-0 rating can be achieved when the total loading of MOPO and APP was 30 wt.%. The results from cone calorimeter indicate that both the heat release rate (HRR) and the total heat release (THR) of IFR-EVA decreased significantly compared with those of neat EVA. TG curves showed that the amount of residues increased significantly when intumescent additives were added; it also could be found that the LOI values increased with the increase in char residues. Meanwhile, morphology of the residues obtained from burning IFR-EVA in LOI test was studied through the SEM observations and rich compact char layers could explain the excellent flame retardance.     

Synthesis of monodisperse poly(methacrylic acid) microspheres by distillation-precipitation polymerization

Monodisperse poly(methacrylic acid) (PMAA) microspheres were prepared by distillation-precipitation polymerization in acetonitrile with 2,2′-azobisisobutyronitrile (AIBN) as initiator. The polymeric microspheres were formed simultaneously via a precipitation polymerization manner during the distillation of the solvent out of the reaction system in the absence of any surfactant and crosslinker. Monodisperse PMAA microspheres with spherical shape and smooth surface were synthesized with diameters ranging from 60 to 290 nm below the glass transition temperature of PMAA without any stabilizer. The particle size increased with increasing monomer concentration, which may be resulted from the higher molecular weight for the polymerization. To investigate the growth procedure of PMAA microspheres, the morphology of microspheres over the distillated acetonitrile volume was conducted by monitoring the morphologies with TEM. GPC and FTIR provide key insights into the particle growth mechanism. The PMAA microspheres may be formed by an internal contraction due to the marginal solvency of the continuous phase with the aid of the hydrogen-bonding interaction between the carboxylic acid unit, in which the particles were stabilized by the steric effect of the pendent chains and surface gel as well as the electrostatic repulsion from the carboxylic acid group.     

Synthesis and characterization of poly (n-butyl acrylate)-poly (methyl methacrylate) latex interpenetrating polymer networks by radiation-induced seeded emulsion polymerization

A series of latex interpenetrating polymer networks (LIPNs) were prepared via a two-stage emulsion polymerization of methyl methacrylate (MMA) or mixture of MMA and n-butyl acrylate (n-BA) on crosslinked poly(n-butyl acrylate)(PBA) seed latex using ⁶⁰Co γ-ray radiation. The particles of resultant latex were produced with diameters between 150 and 250 nm. FTIR spectra identified the formation of crosslinked copolymers of PMMA or P(MMA-co-BA). Dynamic light scattering (DLS) showed that with increasing n-BA concentration in second-stage monomers, the particle size of LIPN increased. Transmission electron microscope(TEM) photographs showed that the morphology of resultant acrylate interpenetrating polymer network (IPN) latex varied from the distinct core-shell structure to homogenous particle structure with the increase of n-BA concentration, and the morphology was mainly controlled by the miscibility between crosslinked PBA seed and second-stage copolymers and polarity of P(MMA-co-BA)copolymers. In addition, differential scanning calorimeter (DSC) measurements indicated the existence of reinforced miscibility between PBA seed and P(MMA-co-BA)copolymer in prepared LIPNs.     

Synthesis and characterization of benzocyclobuten-4-yl acrylate monomer and its radical polymerization

<正>A benzocyclobuten-4-yl acrylate(1) monomer was prepared by esterification of 4-hydroxybenzocyclobutene with acryloyl chloride.The radical homopolymerization of 1 and copolymerization of 1 with styrene or n-butyl acrylate were carried out to produce linear polymers 2a,2b and 2c.Heating of these linear polymers under thermal initiation gave corresponding cross-linked polymers 3a,3b and 3c.The ring-opening reaction in the cross-linking process was confirmed by on-line infrared spectra.Differential scanning calorimetry showed that the glass transition temperatures of linear polymers 2a and 2b were 83.2℃and 68.1℃,respectively.Thermogravimetric analysis of the cross-linked polymers showed that they all exhibited good thermal stability.     

Preparation and characterization of biodegradable poly(isobutylcyano acrylate) nanoparticles with the surface modified by the adsorption of proteins

The purpose of this work was to develop and characterize a biodegradable colloidal drug carrier which avoids uptake by the mononuclear phagocyte system. In order to imitate the cell surface, a sialic-acid-rich glycoprotein (human orosomucoid) was adsorbed onto poly(isobutylcyano acrylate) nanoparticles. The adsorption of human serum albumin and asialo-orosomucoid was also tested as a control. The adsorption was found to be dependent on the pH value and reached its maximum at a pH value close to the isoelectric point (pI) of each protein. The increase in the ionic strength due to the addition of NaCl generally resulted in an increase in the amount adsorbed. Considering the amounts of protein adsorbed (maximum of 4.5 mg m⁻²), the adsorption was assumed to be of the monolayer type. The adsorption kinetics performed at the pI of each protein showed that the equilibrium was reached within 1 h for albumin and within 8 h for the two glycoproteins. This significant difference suggested that conformational rearrangements could be much slower for the two glycoproteins than for the non-glycosylated albumin. The protein layer was found to be stable at pH 7 when the adsorption was performed beforehand at the pI, i.e. at an acidic pH. Finally, using hydrophobic interaction chromatography, the surface of the coated nanoparticles was found to be much more hydrophilic than the surface of the unmodified nanoparticles.     

Reactive poly(glycidyl methacrylate) microspheres prepared by dispersion polymerization

Poly(glycidyl methacrylate) [poly(GMA)] microspheres of narrow size distribution were prepared in a simple one‐step procedure by dispersion radical polymerization. Depending on the solvent used, poly(GMA) particle size could be controlled in the range of 0.5–4 μm by changing the solubility parameter of the reaction mixture. In N,N′‐dimethylformamide (DMF)/methanol mixture, the particle size increased and the size distribution broadened with decreasing initial solubility parameter. While in the DMF/methanol solvent system, hydroxypropyl cellulose (HPC) or cellulose acetate butyrate (CAB) were taken as steric stabilizers of the dispersion polymerization, poly(vinylpyrrolidone) (PVP) was used in alcoholic media. Contrary to the DMF/methanol system, narrow particle size distributions were obtained with PVP‐stabilized polymerizations in ethanolic, methanolic, propan‐1‐olic or butan‐1‐olic medium. Both the particle size and polydispersity were reduced with increasing stabilizer concentration. If lower molecular‐weight PVP was used, larger microspheres were obtained. Poly(GMA) samples prepared in a neat alcoholic medium virtually quantitatively retained oxirane group content after the polymerization. Reactivity of the poly(GMA) microspheres was confirmed by their hydrolysis and aminolysis. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3855–3863, 2000     

核-壳型聚丙烯酸酯复合乳液

简述了核-壳型聚丙烯酸酯复合乳液的合成方法、形态及其影响因素与判断方法、结构与性能等方面的研究进展;认为核-壳型复合乳液膜机械性能优良的原因是:核、壳两相间存在的过渡区适当地抑制了二者的相分离。     

Synthesis,polymerization, and curing of N‐substituted citraconimidyl acrylate

Several N‐(substituted phenyl) citraconimides containing phenolic hydroxyl groups (I) were prepared. I were esterified with acryloyl chloride producing the corresponding acrylate esters (II). II were free radically polymerized yielding linear polyacrylates (III). The citraconimidyl vinyls did not participate in the polymerization. The resulting polymers (III) were cured thermally or through the crosslinking agent N,N‐(p‐phenylene)dimaleimide. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 427–433, 1999     

Variation of anions in layered double hydroxides: Effects on dispersion and fire properties

Layered double hydroxides (LDHs) are interesting materials for nanocomposite formation because one can vary the identity of the metals, the anions and the stoichiometry to see the effect of these on the ability of the nano-material to disperse in a polymer and to see what effect dispersion has on the properties of the polymer. In this study, the anions 2-ethylhexyl sulfate (SEHS), bis(2-ethylhexyl) phosphate (HDEHP) and dodecyl benzenesulfonate (SDBS) have been utilized as the charge balancing anions to synthesize organo-LDHs. Nanocomposites of poly(methyl methacrylate) (PMMA) and polystyrene (PS) with organo-LDHs were prepared both by melt blending and bulk polymerization. X-ray diffraction and transmission electron microscopy were used to characterize the morphology of the nanocomposites while the thermal stability and fire properties of nanocomposites were studied by thermogravimetric analysis and cone calorimetry; the mechanical properties are also investigated. In general, it is easier to disperse these organo-LDHs in PMMA than in PS, but the sulfate cannot be dispersed at the nanometer level in either material. The addition of these organo-LDHs does not affect the mechanical properties. The best fire properties are obtained with the sulfonate LDH, SDBS; the reduction in the peak heat release rate is almost 50% for both polymers.     

Pyridine-thiourea based high performance polymers: Synthesis and characterization

A novel diamine monomer, pyridine-2, 6-bis((4-aminophenyl)thioureido)carbonyl(PATC) was synthesized efficiently and polymerized with various aromatic dianhydrides. Consequently, poly(pyridine thiourea-imide)s(PPTIs) with good thermal properties and flame retardancy were fabricated. The structures of PATC and PPTIs were characterized by FTIR, 1H-NMR, 13C-NMR spectroscopy along with elemental analysis, crystallinity, organosolubility, inherent viscosity and gel permeation chromatographic measurements. PPTIs containing C=S, CONH and meta substituted pyridine moieties in the polymer backbone showed amorphous nature and were readily soluble in highly polar organic solvents and even in less polar solvents such as tetrahydrofuran(THF). Polymers had inherent viscosities in the range of 0.91-1.16 d L/g and molecular weight was found between 68000-77000 g/mol. The electrical properties of the PPTIs were estimated in terms of dielectric constant over a range of frequencies. Their thermal stability was determined by 10% weight loss temperature found in the range of 519-563 °C under inert atmosphere. The glass transition temperature of the polyimides varied between 247 °C and 267 °C. The flame retardant properties of PPTIs were investigated in terms of limiting oxygen index(LOI) which was found in the range of 38.26-39.95. Introduction of thiourea in the polymer backbone is an effective way to improve the thermal stability and flame retardancy. Thus PATC can be considered as an excellent candidate for the synthesis of high performance polymers.