Towards microphase separation in epoxy systems containing PEO/PPO/PEO block copolymers by controlling cure conditions and molar ratios between blocks. Part 2. Structural characterization

The influence of addition of poly(ethylene oxide)-block-poly(propylene oxide)-block-poly(ethylene oxide) (PEO–PPO–PEO) copolymers on final morphologies of modified epoxy matrices has been investigated as a function of PEO:PPO molar ratio and cure conditions by comparison with the cured epoxy blends only containing poly(ethylene oxide) (PEO) or poly(propylene oxide) (PPO) homopolymers. Atomic force microscopy (AFM) has been used to characterize structural features of blends. Whilst diglycidyl ether of bisphenol-A (DGEBA)/4,4’-diaminodiphenylmethane (DDM)/PPO system macrophase separates, the interactions between PEO and cured epoxy are responsible for miscibility of DGEBA/DDM/PEO system. Depending on PEO:PPO molar ratio, micro- or macrophase separated morphologies have been obtained for block copolymer modified epoxy matrices. Moreover, the influence of both copolymer content and cure temperature on final morphologies has also been investigated by both experimental and theoretical analysis.     

Epoxy resin/poly(ethylene oxide) (PEO) and poly(ε-caprolactone) (PCL) blends cured with 1,3,5-trihydroxybenzene: miscibility and intermolecular interactions

Epoxy resin (ER)/poly(ethylene oxide) (PEO) and/or poly(e-caprolactone) (PCL) blends cured with 1,3,5-trihydroxybenzene (THB) were prepared via the in situ curing reaction of epoxy monomers in the presence of PEO and/or PCL, which started from the initially homogeneous mixtures of DGEBA, THB and PEO and/or PCL. The miscibility and the intermolecular specific interactions in the thermosetting polymer blends were investigated by means of differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). The two systems displayed single and composition-dependant glass transition temperatures (T _gs), indicating the full miscibility of the thermosetting blends. The experimental T _gs of the blends can be well accounted for by Gordon-Taylor and Kwei equations, respectively. The T _g-composition behaviors were compared with those of poly(hydroxyether of bisphnol A) (Phenoxy) blends with PEO and PCL. It is noted that the formation of crosslinked structure has quite different effects on miscibility and intermolecular hydrogen bonding interactions for the thermosetting polymer blends. In ER/PEO blends, the strength of the intermolecular hydrogen bonding interactions is weaker than that of the self-association in the control epoxy resin, which is in marked contrast to the case of Phenoxy/PEO blends. This suggests that the crosslinking reduces the intermolecular hydrogen bonding interactions, whereas the intermolecular hydrogen bonding interactions were not significantly reduced by the formation of the crosslinking structure in ER/PCL blends.     

Epoxy resin/poly(ϵ‐caprolactone) blends cured with 2,2‐bis[4‐(4‐aminophenoxy)phenyl]propane. I. Miscibility and crystallization kinetics

Crystalline thermosetting blends composed of 2,2′‐bis[4‐(4‐aminophenoxy)phenyl]propane (BAPP)‐cured epoxy resin (ER) and poly(?‐caprolactone) (PCL) were prepared via the in situ curing reaction of epoxy monomers in the presence of PCL, which started from initially homogeneous mixtures of diglycidyl ether of bisphenol A (DGEBA), BAPP, and PCL. The miscibility of the blends after and before the curing reaction was established with differential scanning calorimetry and dynamic mechanical analysis. Single and composition‐dependent glass‐transition temperatures (T_g's) were observed in the entire blend composition after and before the crosslinking reaction. The experimental T_g's were in good agreement with the prediction by the Fox and Gordon–Taylor equations. The curing reaction caused a considerable increase in the overall crystallization rate and dramatically influenced the mechanism of nucleation and the growth of the PCL crystals. The equilibrium melting point depression was observed for the blends. An analysis of the kinetic data according to the Hoffman–Lauritzen crystallization kinetic theory showed that with an increasing amorphous content, the surface energy of the extremity surfaces increased dramatically for DGEBA/PCL blends but decreased for ER/PCL blends. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1085–1098, 2003     

Ultrasonic Investigation of the Gelation Process of Poly(Acrylamide) Gels

The time evolution of ultrasonic velocity and attenuation has been investigated in-situ during the gelation process of polyacrylamide (PAAm) hydrogels. Longitudinal ultrasonic pulses were transmitted through the gel samples and continuously recorded to obtain the magnitude and phase of the waves as a function of time and frequency, enabling the attenuation coefficient, α, and phase velocity, v_p, of PAAm gels to be determined. The reaction was characterized by (1) an initial rapid increase in α and v_p, and (2) a subsequent reduction after both quantities passed through a peak associated with the exothermic reaction for the PAAm gelation. The square of v_p is proportional to the longitudinal modulus of the sample and inversely proportional to the density, and the values of v_p for the aged gels were smaller than those before the gelation. The cross-linker concentration dependence was further examined in order to investigate the gelation process accompanied by phase separation.     

Curing kinetics of bio-based epoxy resin-toughened DGEBA epoxy resin blend

In the present study, TEIA bioresin was blended with the diglycidyl ether bisphenol A (DGEBA) epoxy resin in different ratios (i.e. 10, 20, 30, 40 mass%), cured with methylhexahydrophthalic anhydride curing agent in the presence of 2-methylimidazole catalyst. The optimized composition of DGEBA and TEIA bioresin blends system was employed as an adhesive strength. The adhesive strength of the TEIA-modified DGEBA epoxy resin blend system was increased from 4.14 to 6.31 MPa on an aluminium substrate compared to the DGEBA epoxy resin. The curing kinetics of non-isothermal, DGEBA epoxy resin and its bio-based blend systems were investigated employing differential scanning calorimetry. An increase in the peak temperature and reduction in a heat of curing as well as activation energy in DGEBA epoxy resin were observed with the addition of TEIA bioresin content. The activation energy (E_a) of the DGEBA resin and their bio-based blend system were obtained from Kissinger and Flynn–Wall–Ozawa methods.

     

Mechanical properties and morphology of epoxy/poly(vinyl acetate)/poly(4-vinyl phenol) brominated system

Diglycidyl ether of bisfenol-A (DGEBA)/poly(vinyl acetate) (PVAc)/poly(4-vinyl phenol) brominated (PVPhBr) ternary blends cured with 4,4’-diaminodiphenylmethane (DDM) were investigated by differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA) and scanning electron microscopy (SEM). Homogeneous (DGEBA+DDM)/PVPhBr networks with a unique T _g are generated. Ternary blends (DGEBA+DDM)/PVAc/PVPhBr are initially miscible and phase separate upon curing arising two T _gs that correspond to a PVAc-rich phase and to epoxy network phase. Increasing the PVPhBr content the T _gof the PVAc phase move to higher temperatures as a consequence of the PVAc-PVPhBr interactions. Different morphologies are generated as a function of the blend composition.     

Synthesis and characterization of liquid‐crystalline epoxy and its blend with conventional epoxy

Terephthaloyl chloride was reacted with 4‐hydroxy benzoic acid to get terephthaloylbis(4‐oxybenzoic) acid, which was characterized and further reacted with epoxy resin [diglycidyl ether of bisphenol A (DGEBA)] to get a liquid‐crystalline epoxy resin (LCEP). This LCEP was characterized by Fourier transform infrared spectrometry, ¹H and ¹³C NMR spectroscopy, differential scanning calorimetry (DSC), and polarized optical microscopy (POM). LCEP was then blended in various compositions with DGEBA and cured with a room temperature curing hardener. The cured blends were characterized by DSC and dynamic mechanical analysis (DMA) for their thermal and viscoelastic properties. The cured blends exhibited higher storage moduli and lower glass‐transition temperatures (tan δ_max, from DMA) as compared with that of the pure DGEBA network. The formation of a smectic liquid‐crystalline phase was observed by POM during the curing of LCEP and DGEBA/LCEP blends. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3375–3383, 2003     

Morphologic and kinetic study of an epoxy-poly(ethyleneoxide) system. The fluorescence to predict miscibility

The kinetic of the curing process in the ethylenediamine (EDA)-poly (bisphenol A-co-epichlorohydrin) glycidyl end-capped (DGEBA) mixture modified with poly(ethylene oxide) (PEO) was studied. The epoxy component was labeled with a fluorescence group (dansyl) treating the DGEBA with the reactive dansyl derivative DNS-EDA. Dynamic DSC experiments were carried out and from their results the effect of the PEO composition on the epoxy curing was discussed. Furthermore, the effect of cure temperature and PEO composition on the morphology and crystallinity of the blend were studied as well. The morphologic study was carried out using complementarily optical transmission (TOM) and epifluorescence (EFM) microscopy. It was observed that: i) the addition of a non-reactive thermoplastic leads to a dilution effect of the reactive groups and therefore a decrease of the epoxy amine reaction rate; ii) the PEO composition does not seem to affect the non catalyzed process of the epoxy curing, while an increase in the PEO fraction within the epoxy/PEO mixture seems to change the mechanism of the cure reaction; iii) dynamic DSC scans, TOM and EFM images and steady state fluorescence spectra of the cured samples suggest that when the curing temperature increases there is an increase in the miscibility between PEO and the epoxy-amine reaction mixture; and iv) a reduction in the PEO/cured epoxy miscibility as the fraction of PEO increases was observed.     

Epoxy as a reactive plasticizer for improving polycarbonate processibility

An oligomer of a diepoxy (diglycidyl ether of bisphenol-A, DGEBA) and an aromatic diamine (MCDEA) have been used as reactive plasticizers for polycarbonate (PC). A small amount of PC chain scission occurred during this blending process, probably due to transesterification of the PC carbonate group by the hydroxyl group of the DGEBA oligomer. Addition of DGEBA to PC was found to greatly reduce the T_g and processing temperature. Dynamic rheology measurements showed that the added epoxy can very effectively reduce the viscosity, but that the addition of epoxy also accelerated the crystallisation rate of the PC, which was confirmed by XRD, optical transmission microscopy and DMTA. The DMTA results of cured blends also showed that this crystallization of the PC enhanced their heat resistance properties. Sol–gel studies of the cured samples showed that some of the PC was grafted to the crosslinked epoxy network. Studies of the rubbery behaviour, solvent resistance of the cured blend and SEM images suggest that PC is the main continuous phase in the matrix and that the epoxy phase is mainly dispersed as sub-micron particles in the matrix.     

STUDIES OF THE CRYSTALLIZATION BEHAVIOR IN THE CRYSTALLINE/AMORPHOUS POLYMER BLENDS: POLY(ETHYLENE OXIDE)/POLY(METHYL METHACRYLATE) AND POLY(ETHYLENE OXIDE)/POLY(VINYL ACETATE)

The crystallization process of poly(ethylene oxide) (PEO)/poly(methyl methacrylate) (PMMA)and PEO/poly(vinyl acetate) (PVAc) blends has been characterized by Fourier Transform Infrared(FTIR) spectra in conjunction with Differential Scanning Calorimeter (DSC) measurements. Thecrystallinity of PEO varies consistently with PEO content in PEO/PVAc blends and the PEO/PMMAblends containing 50 wt% or less PMMA. For the PEO/PMMA blends containing 60 wt% ormore PMMA, the crystallinity of PEO decreases more than PEO content but develops with crystal-lization time. These results can be explained in terms of difference between the crystallization tem-perature (T_c) and glass transition temperature (T_g) of the blends as a function of content of amorphouscomponent.     

Thermal properties and toughness performance of hyperbranched‐polyimide‐modified epoxy resins

An amine‐terminated hyperbranched polyimide (HBPI) was prepared by the condensation polymerization of a commercially available triamine monomer with a dianhydride monomer. The effects of the HBPI content on the thermal and mechanical interfacial properties of diglycidyl ether of bisphenol A (DGEBA) epoxy resins were investigated with several techniques. The thermogravimetric analysis results showed that the thermal stability of the DGEBA/HBPI blends did not obviously change as the HBPI content increased. The glass‐transition temperature (T_g) of the DGEBA/HBPI blends increased with the addition of HBPI. Improvements in the critical stress intensity factor (K_IC) and impact strength of the blends were observed with the addition of HBPI. The K_IC value and impact strength were 2.5 and 2 times the values of the neat epoxy resins with only 4 wt % HBPI. The fractured surfaces were studied with scanning electron microscopy to investigate the morphology of the blends, and they showed that shear deformation occurred to prevent the propagation of cracks in the DGEBA/HBPI blends. These results indicated that a toughness improvement was achieved without a decrease in the thermal stability or T_g. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3348–3356, 2006     

Nanostructured thermoset epoxy resin templated by an amphiphilic poly(ethylene oxide)‐block‐poly(dimethylsiloxane) diblock copolymer

An amphiphilic poly(ethylene oxide)‐block‐poly(dimethylsiloxane) (PEO–PDMS) diblock copolymer was used to template a bisphenol A type epoxy resin (ER); nanostructured thermoset blends of ER and PEO–PDMS were prepared with 4,4′‐methylenedianiline (MDA) as the curing agent. The phase behavior, crystallization, hydrogen‐bonding interactions, and nanoscale structures were investigated with differential scanning calorimetry, Fourier transform infrared spectroscopy, transmission electron microscopy, and small‐angle X‐ray scattering. The uncured ER was miscible with the poly(ethylene oxide) block of PEO–PDMS, and the uncured blends were not macroscopically phase‐separated. Macroscopic phase separation took place in the MDA‐cured ER/PEO–PDMS blends containing 60–80 wt % PEO–PDMS diblock copolymer. However, the composition‐dependent nanostructures were formed in the cured blends with 10–50 wt % PEO–PDMS, which did not show macroscopic phase separation. The poly(dimethylsiloxane) microdomains with sizes of 10–20 nm were dispersed in a continuous ER‐rich phase; the average distance between the neighboring microdomains was in the range of 20–50 nm. The miscibility between the cured ER and the poly(ethylene oxide) block of PEO–PDMS was ascribed to the favorable hydrogen‐bonding interaction. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3042–3052, 2006     

Compatibility studies on solid polyblends of poly(methyl methacrylate) with poly(vinyl acetate) and polystyrene by ultrasonic technique

The behaviours of solid compatible, poly(methyl methacrylate)-poly(vinyl acetate), and incompatible, poly(methyl methacrylate)-polystyrene, blends have been studied by ultrasonic velocity measurements. It has been found that, in the compatible blends, the ultrasonic velocity varies linearly with composition; it deviates from linearity in the incompatible blends. These results are in conformity with the results of sonic velocity measurements for various compatible and incompatible blends reported by Hourston and Hughes. The variation of ultrasonic velocity has been explained in terms of morphology of the blends, with further evidence from scanning electron microscopy.     

Phase behavior,crystallization, and nanostructures in thermoset blends of epoxy resin and amphiphilic star‐shaped block copolymers

This article reports thermoset blends of bisphenol A‐type epoxy resin (ER) and two amphiphilic four‐arm star‐shaped diblock copolymers based on hydrophilic poly(ethylene oxide) (PEO) and hydrophobic poly(propylene oxide) (PPO). 4,4′‐Methylenedianiline (MDA) was used as a curing agent. The first star‐shaped diblock copolymer with 70 wt % ethylene oxide (EO), denoted as (PPO‐PEO)₄, consists of four PPO‐PEO diblock arms with PPO blocks attached on an ethylenediamine core; the second one with 40 wt % EO, denoted as (PEO‐PPO)₄, contains four PEO‐PPO diblock arms with PEO blocks attached on an ethylenediamine core. The phase behavior, crystallization, and nanoscale structures were investigated by differential scanning calorimetry, transmission electron microscopy, and small‐angle X‐ray scattering. It was found that the MDA‐cured ER/(PPO‐PEO)₄ blends are not macroscopically phase‐separated over the entire blend composition range. There exist, however, two microphases in the ER/(PPO‐PEO)₄ blends. The PPO blocks form a separated microphase, whereas the ER and the PEO blocks, which are miscible, form another microphase. The ER/(PPO‐PEO)₄ blends show composition‐dependent nanostructures on the order of 10?30 nm. The 80/20 ER/(PPO‐PEO)₄ blend displays spherical PPO micelles uniformly dispersed in a continuous ER‐rich matrix. The 60/40 ER/(PPO‐PEO)₄ blend displays a combined morphology of worm‐like micelles and spherical micelles with characteristic of a bicontinuous microphase structure. Macroscopic phase separation took place in the MDA‐cured ER/(PEO‐PPO)₄ blends. The MDA‐cured ER/(PEO‐PPO)₄ blends with (PEO‐PPO)₄ content up to 50 wt % exhibit phase‐separated structures on the order of 0.5–1 μm. This can be considered to be due to the different EO content and block sequence of the (PEO‐PPO)₄ copolymer. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 975–985, 2006     

Hydrogen bonding interactions,crystallization, and surface hydrophobicity in nanostructured epoxy/block copolymer blends

Hydrogen bonding interactions, phase behavior, crystallization, and surface hydrophobicity in nanostructured blend of bisphenol A‐type epoxy resin (ER), for example, diglycidyl ether of bisphenol A (DGEBA) and poly(ε‐caprolactone)‐block‐poly(dimethyl siloxane)‐block‐poly(ε‐caprolactone) (PCL–PDMS–PCL) triblock copolymer were investigated by Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry, transmission electron microscopy, small‐angle X‐ray scattering, and contact angle measurements. The PCL–PDMS–PCL triblock copolymer consisted of two epoxy‐miscible PCL blocks and an epoxy‐immiscible PDMS block. The cured ER/PCL–PDMS–PCL blends showed composition‐dependent nanostructures from spherical and worm‐like microdomains to lamellar morphology. FTIR study revealed the existence of hydrogen bonding interactions between the PCL blocks and the cured epoxy, which was responsible for their miscibility. The overall crystallization rate of the PCL blocks in the blend decreased remarkably with increasing ER content, whereas the melting point was slightly depressed in the blends. The surface hydrophobicity of the cured ER increased upon addition of the block copolymer, whereas the surface free energy (γ_s) values decreased with increasing block copolymer concentration. The hydrophilicity of the epoxy could be reduced through blending with the PCL–PDMS–PCL block copolymer that contained a hydrophobic PDMS block. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 790–800, 2010     

Correlation between nanohole volume and mechanical properties of amine‐cured epoxy resin blended with poly(ethylene oxide)

A set of diglycidylether of bisphenol‐A (DGEBA)/4,4′‐diaminodiphenylmethane (DDM) epoxy matrix modified with poly(ethylene oxide) (PEO), pre‐cured at two different temperatures, was examined by positron annihilation lifetime spectroscopy (PALS). The aim was to investigate the correlation between local free volume and mechanical properties. A negative deviation from the linear additivity rule of the local free volume is observed at both cure schedules. Using together the local free volume and mechanical results allows to conclude that the cure temperature makes small contribution to the flexural strength and modulus of blends but is responsible for the composition‐dependent rise of the fracture toughness. It is proposed that this behavior is a consequence of the nearest‐neighbor intrachain contacts or self‐association of the epoxy‐OH groups during cure leading to a non‐uniform space distribution of the DGEBA–PEO contacts, which causes the deflection of the crack path. Copyright © 2008 John Wiley & Sons, Ltd.     

Cationic polymerization of diglycidyl ether of bisphenol A

The cationic nonlinear polymerization of diglycidyl ether of Bisphenol A (DGEBA) in the presence of a diluent γ-butyrolactone (BL) was initiated by the BF₃-4-methoxyaniline (MA) complex. The reaction was studied by size exclusion chromatography, DSC, and dynamic mechanical analysis. Reaction mechanism involves a fast formation of adducts of DGEBA with MA released from the initiator. Formation of spiro orthoesters (S) by reaction of BL with DGEBA and homopolymerization of DGEBA as well as copolymerization with S follow. Gelation occurs at 60°C within a few minutes at conversion of epoxy groups (ξ_E)_c = 0.20–0.45. The networks cured under optimum conditions show high glass transition temperature, T_α = 178°C. The mechanism-structure-property relations are discussed. © 1994 John Wiley & Sons, Inc.     

Thermosetting polymer blends of unsaturated polyester resin and poly(ethylene oxide). I. Miscibility and thermal properties

The miscibility and thermal properties of polyethylene oxide(PEO)/oligoester resin (OER) blends and PEO/crosslinked polyester (PER) blends were studied by differential scanning calorimetry (DSC). The effect of quenching process on the crystallization behavior of PEO for these two systems were investigated and discussed in details. It has been found that a single, composition dependent glass transition temperature (T_g) was observed for all the blends, indicating that the two systems are miscible in the amorphous state at overall compositions. From the melting point depression of PEO, the interaction parameter χ₁₂ for PEO/OER blends and that for PEO/PER blends were found to be −1.29 and −2.01, respectively. The negative values of χ₁₂ confirmed that both PEO/OER blends and PEO/PER blends are miscible in the molten state. Quenching process has a greater hindrance on the crystallization of PEO/OER blends than on that of PEO/PER blends. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 3161–3168, 1997     

Thermal properties of anhydride-cured bio-based epoxy blends

Epoxidized palm oil (EPO) (0–12 wt%) was added into petrochemical-based epoxy blends (diglycidyl ether of bisphenol-A (DGEBA)/cycloaliphatic epoxide resin/epoxy novolac resin) to develop a thermal curable bio-based epoxy system. The thermal behaviors of the EPO, epoxy blends (EB), and bio-based epoxy blends (EB/EPO) were characterized using differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMT) and thermo-mechanical analysis (TM). The glass transition temperature (T _g) and storage modulus (E′) of the EB/EPO system was reduced with the increasing of the EPO loading. This is attributed to the plasticizing effect of the EPO. It was found that epoxy blends with higher loading of EPO possessed higher coefficient of thermal expansion (CTE) and tanδ value. This is due to the increase of the free volume and chain flexibility in the three-dimensional network of the epoxy blends. The internal thermal stresses of the EB/EPO were decreased as the increasing loading of EPO, owing to the reduction of crosslink density, modulus of elasticity, and T _g in the epoxy blends.     

Miscibility,morphology and fracture toughness of epoxy resin/poly(vinyl acetate) blends

Diglycidylether of bisphenol A (DGEBA)/poly(vinyl acetate) (PVAc) blends cured with 4,4-diaminodiphenylmethane (DDM) were prepared. The miscibility and phase behavior were investigated by means of differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and scanning electron microscopy (SEM). The study results indicate that the epoxy precursor (DGEBA)/PVAc blends are clearly miscible at the entire composition and theTg values experimentally obtained are in a good agreement with those predicted by Fox equation. Cured at elevated temperature, all the DDM-cured blends underwent phase separation and display two-phase morphology. When PVAc content is more than 10 wt%, the thermoplastics-modified resins began to show a co-continuous phase structure. It is the cocontinuous structure that leads to a significantly-improved toughness inK _ic. Morphologic investigation of the surfaces of fracture mechanic measurement specimens indicates that the toughening effect of the thermoplastics-modified epoxy resins may arise mainly from the ductile yielding of PVAc.