Experimental and statistical analysis of dielectric barrier discharge plasma effect on sonochemically TiO2 coated cotton fabric using complete composite design

A single step ultrasonic biosynthesis method was used to synthesize and coat TiO₂ nanoparticles onto DBD plasma functionalized raw cotton. Titanium isopropoxide was reduced with aloe vera plant extract into TiO₂ nanoparticles. The effect of DBD plasma treatment on self-cleaning property of TiO₂ coated fabric was optimized statistically by using a complete composite design. To induce functional groups on the cotton fabric surface, the fabric was pre-treated with DBD plasma over various periods of time. The plasma exposure time, molarity of solution and ultrasonication time were optimized using complete composite design package. TiO₂ nanoparticles revealed spherical shape and anatase phase with average crystallite size of 10.46 nm. The statistically optimized plasma exposure time, molarity and sonication time was 7 min, 0.80 and 75 min, respectively. The plasma activation of fabric significantly improved the adsorption, tensile strength and self-cleaning ability of TiO₂ coated fabric.     

Influence of argon/oxygen atmospheric dielectric barrier discharge treatment on desizing and scouring of poly (vinyl alcohol) on cotton fabrics

The effect of argon/oxygen atmospheric dielectric barrier discharge (DBD) treatment on desizing and scouring of polyvinyl alcohol (PVA) on cotton fabric was studied with respect to the treatment duration of 1, 2, 4 and 6 min. X-ray photoelectron spectroscopy (XPS) analysis indicated that oxygen concentration increased for the plasma treated PVA film. Solubility measurement revealed that plasma treatment increased PVA solubility in hot washing but less effective in cold washing. Scanning electron microscopy (SEM) showed that the fiber surfaces were as clean as unsized fibers after 6 min treatment followed by hot washing. Wickability analysis indicated that the capillary heights of plasma treated fabrics increased significantly as the plasma treatment duration increased. The results of the yarn tensile strength test showed that the plasma treatment did not have a negative effect on fabric tensile strength.     

Plasma treatment of polypropylene fabric for improved dyeability with soluble textile dyestuff

The impact of plasma treatment parameters on the surface morphology, physical-chemical, and dyeing properties of polypropylene (PP) using anionic and cationic dyestuffs were investigated in this study. Argon plasma treatment was used to activate PP fabric surfaces. Activated surfaces were grafted different compounds: 6-aminohexanoic acid (6-AHA), acrylic acid (AA), ethylendiamine (EDA), acryl amide (AAMID) and hexamethyldisiloxane (HMDS). Compounds were applied after the plasma treatment and the acid and basic dyeing result that was then observed, were quite encouraging in certain conditions. The possible formed oxidizing groups were emphasized by FTIR and ATR and the surface morphology of plasma treated PP fibers was also investigated with scanning electron microscopy (SEM).PP fabric could be dyed with acid and basic dyestuffs after only plasma treatment and plasma induced grafting, and fastnesses of the dyed samples were satisfactory.     

ADBD plasma surface treatment of PES fabric sheets

Plasma treatment of textile fabrics is investigated as an alternative to the environmentally hazardous wet chemical fabric treatment and pretreatment processes. Plasma treatment usually results in modification of the uppermost atomic layers of a material surface and leaves the bulk characteristics unaffected. It may result in desirable surface modifications, e.g. surface etching, surface activation, cross-linking, chain scission and oxidation. Presented paper contains results of the applicability study of the atmospheric pressure dielectric discharge (ADBD), i.e. dielectric barrier discharge sustaining in air at atmospheric pressure and ambient temperature for synchronous treatment of several sheets of fabric. For tests sheets of polyester fabric were used. Effectivity of the modification process was determined with hydrophilicity measurements evaluated by means of the drop test. Hydrophilicity of individual sheets of fabric has distinctly increased after plasma treatment. Plasma induced surface changes of textiles were also proven by identification of new functional groups at the modified polyester fabric surface. Existence of new functional groups was detected by ESCA scans. For verification of surface changes we also applied high-resolution microphotography. It has shown distinct variation of the textile surface after plasma treatment. Important aspect for practical application of the plasma treatment is the modification effect time-stability, i.e. time stability of acquired surface changes of the fabric. The recovery of hydrophobicity was fastest in first days after treatment, later gradually diminished until reached almost original untreated state.     

Fluorocarbon nano-coating of polyester fabrics by atmospheric air plasma with aerosol

A fluorocarbon coating was deposited on polyester (PET) woven fabric using pulse discharge plasma treatment by injecting a fluoropolymer directly into the plasma dielectric barrier discharge. The objective of the treatment was to improve the hydrophobic properties as well as the repellent behaviour of the polyester fabric. Plasma treatment conditions were optimised to obtain optimal hydrophobic properties which were evaluated using water contact angle measurement as well as spray-test method at the polyester fabric surface. The study showed that adhesion of the fluoropolymer to the woven PET was greatly enhanced by the air plasma treatment. X-ray photoemission spectroscopy (XPS) analyses revealed chemical surface modifications occurring after the plasma treatments.     

Establishing an ultrasound-assisted activated peroxide system for efficient and sustainable scouring-bleaching of cotton/spandex fabric

This study presents a high-efficient and cost-effective ultrasound-assisted strategy for one-bath one-step scouring and bleaching of cotton/spandex fabric using sodium percarbonate (SPC) and tetraacetylenediamine (TAED) couple. SPC plays both roles of pH regulator and H₂O₂ donor to initiate the peracetic acid (PAA) release from TAED. The significance and interaction effects of operating parameters (TAED concentration, temperature and time) on the WI (Whiteness Index) of fabrics were investigated through a central composite design. The bleaching mechanism was studied by exploring the relationship between WI and PAA and hydroxyl radical (HO·) concentrations. The mechanical and dyeing performances of treated fabrics were also evaluated. Results show that temperature exerted a significant impact on WI followed by TAED concentration and time. The PAA concentration decreased and HO· concentration increased upon the temperature rise. Both PAA and HO· were significant to upgrade WI and ultrasound was effective in enhancing their bleaching efficiency. The fabric treated only with 15 mmol/L TAED and 10 mmol/L SPC at 40 °C for 40 min under ultrasound could achieve a WI of 68.6 (43% higher than greige fabric), which was almost equivalent to that of the fabric treated at 60 °C without ultrasound. This verifies the contribution of ultrasound technology in reducing bleaching temperature for energy-saving purpose. Moreover, the treated fabric displayed less than 5% tensile strength loss, having a marginal impact on the apparel performance. The wettability of fabric was greatly improved leading to a good dyeing performance. Encouraging results demonstrate the high efficiency of the ultrasound-assisted pre-treatment process of cotton/spandex fabric, which contributes to the sustainable production of textiles.     

Effect of dichlorodimethylsilane on plasma-treated cotton fabric

Cotton fabric was treated with dichlorodimethylsilane (DCDMS) solution by two methods. In the first method, the fabrics were directly dipped into DCDMS solution for different time intervals and in the second method, the fabric was first subjected to radiofrequency (RF) plasma treatment for different durations and optimized exposure power condition and then immersed in DCDMS solution. The physical properties of cotton fabrics, treated with DCDMS in the presence/absence of air plasma have been compared with those of the control fabrics. Changes in the surface morphology structure and composition were observed through scanning electron microscopy and attenuated total reflectance-IR. The change in colour parameters of the fabric due to the treatment was assessed by Dataflash 100 colour measurement spectrophotometer with colourtools QC 1.3 colour quality software. The water repellent property of untreated and modified fabrics was studied using AATCC test method 39 (1971). The effectiveness of the water repellent property was checked by washing the treated fabrics up to ten cycles. Article presented at the International Conference on the Frontiers of Plasma Physics and Technology, 9–14 December 2002, Bangalore, India.     

In situ sonosynthesis of nano TiO2 on cotton fabric

Here, titanium dioxide nanoparticles (NPs) were sonosynthesized and loaded simultaneously onto the cotton fabric. Titanium tetra isopropoxide (TTIP) was used as precursor and ultrasonic irradiation was utilized as a tool for synthesis of TiO₂ in low temperature with anatase structure and loading nanoparticles onto the cotton fabric. TiO₂ loaded cotton fabric was characterized by XRD, FE-SEM, EDS, and XRF. Moreover, several properties of the treated cotton fabrics such as self-cleaning, UV protection, washing durability, and tensile strength were studied. The effect of variables, including TTIP concentration and sonication time, was investigated based on central composite design (CCD) and response surface methodology (RSM). The results confirmed formation of anatase TiO₂ nanoparticles with 3–6 nm crystalline size loaded onto the cotton fabric at low temperature (75 °C) that led to good self-cleaning and UV-protection properties. The excellent UV-protection rating of the treated fabric maintained even after 25 home launderings indicating an excellent washing durability. Interestingly, sonochemical method had no negative influence on the cotton fabric structure. The statistical analysis indicated significant effect of both TTIP concentration and sonication time on the content of the loaded TiO₂ on the fiber and self-cleaning properties of the fabric.     

Plasma treatment of carbon fibers: Non-equilibrium dynamic adsorption and its effect on the mechanical properties of RTM fabricated composites

The effect of oxygen plasma treatment on the non-equilibrium dynamic adsorption of the carbon fabric reinforcements in RTM process was studied. 5-Dimethylamino-1-naphthalene-sulfonylchloride (DNS-Cl) was attached to the curing agent to study the change of curing agent content in the epoxy resin matrix. Steady state fluorescence spectroscopy (FS) analysis was used to study this changes in the epoxy resin at the inlet and outlet of the RTM mould, and XPS was used to study the chemical changes on the carbon fiber surfaces introduced by plasma treatment. The interlaminar shear strength (ILSS) and flexural strength were also measured to study the effects of this non-equilibrium dynamic adsorption progress on the mechanical properties of the end products. FS analysis shows that the curing agent adsorbed onto the fiber surface preferentially for untreated carbon fiber, the curing agent content in the resin matrix maintain unchanged after plasma treatment for 3 min and 5 min, but after oxygen plasma treatment for 7 min, the epoxy resin adsorbed onto the fiber surface preferentially. XPS analysis indicated that the oxygen plasma treatment successfully increased some polar functional groups concentration on the carbon fiber surfaces, this changes on the carbon fiber surfaces can change the adsorption ability of carbon fiber to the resin and curing agent. The mechanical properties of the composites were correlated to this results.     

Electronic properties of carbon nanotube/fabric composites

Single walled carbon nanotube (SWNT)/fabric composite materials were manufactured using two simple manufacturing processes. The first method is direct deposition of SWNTs by either a spray method or by incubation; the other is a Quasi-Langmuir–Blodgett (QLB) transfer technique. The composite retains high mechanical strength (governed by the fabric), and good electrical properties (determined by the nanotubes). We measure the DC electrical conductivity of the composite fabric to be 5.33 S/cm for the sprayed tubes, 13.8 S/cm for the incubated SWNTs, and 8 S/cm for the QLB transferred tubes; these values are limited not by the nanotube network, but by the surface roughness of the fabric itself. Measurements of the conductivity up to 1 MHz reveal a transport process that proceeds along a random network, with barriers separating the various nanotubes. The material is resistive both to changes in temperature (range of 0–80 °C) and mechanical deformations. The conductivity of the composite decreases by less than 10% when bent around a cylinder of 1 cm diameter.     

Investigation on the effect of RF air plasma and neem leaf extract treatment on the surface modification and antimicrobial activity of cotton fabric

A thorough investigation on the antimicrobial activity of RF air plasma and azadirachtin (neem leaf extract) treated cotton fabric has been dealt with in this paper. The cotton fabric was given a RF air plasma treatment to improve its hydrophilicity. The process parameters such as electrode gap, time of exposure and RF power have been varied to study their effect in improving the hydrophilicity of the cotton fabric and they were optimized based on the static immersion test results. The neem leaf extract (azadirachtin) was applied on fabric samples to impart antimicrobial activity. The antimicrobial efficacy of the samples have been analysed and compared with the efficacy of the cotton fabric treated with the antimicrobial finish alone. The investigation reveals that the RF air plasma has modified the surface of the fabric, which in turn increased the antimicrobial activity of the fabric when treated with azadirachtin. The surface modification due to RF air plasma treatment has been analysed by comparing the FTIR spectra of the untreated and plasma treated samples. The molecular interaction between the fabric, azadirachtin and citric acid which was used as a cross linking agent to increase the durability of the antimicrobial finish has also been analysed using FTIR spectra.     

Enhancement of the hydrophobicity of silk fabrics by SF6 plasma

Hydrophobic properties are of interest in fabric and textile manufacture. We have used radio-frequency inductively coupled SF₆plasma to modify the surface of Thai silk fabrics for the enhancement of the hydrophobic property. The water contact angle of fabrics increased from 0°up to 145°after SF₆ plasma treatment. The measured water absorption time was found to depend upon the treatment time and RF power, for SF₆ pressures lower than 0.05 Torr. At higher SF₆ pressures, all samples achieved absorption times in excess of 200 min, regardless of the treatment time and RF power. The morphology changes of fabrics after plasma treatment were characterized by scanning electron microscopy and atomic force microscopy. After plasma treatment, the RMS surface roughness of the fibres increased from about 10 to 30 nm. From X-ray photoelectron microscopy analysis, we found that the hydrophobicity of the fabrics is the highest when the fluorine/carbon ratio at the surface increases. A small decrease of the oxygen/carbon ratio was also observed on the fabrics that showed the longest absorption times.     

Evaluation of environmental filtration control of engineered nanoparticles using the Harvard Versatile Engineered Nanomaterial Generation System (VENGES)

Applying engineering controls to airborne engineered nanoparticles (ENPs) is critical to prevent environmental releases and worker exposure. This study evaluated the effectiveness of two air sampling and six air cleaning fabric filters at collecting ENPs using industrially relevant flame-made engineered nanoparticles generated using a versatile engineered nanomaterial generation system (VENGES), recently designed and constructed at Harvard University. VENGES has the ability to generate metal and metal oxide exposure atmospheres while controlling important particle properties such as primary particle size, aerosol size distribution, and agglomeration state. For this study, amorphous SiO₂ ENPs with a 15.4 nm primary particle size were generated and diluted with HEPA-filtered air. The aerosol was passed through the filter samples at two different filtration face velocities (2.3 and 3.5 m/min). Particle concentrations as a function of particle size were measured upstream and downstream of the filters using a specially designed filter test system to evaluate filtration efficiency. Real time instruments (FMPS and APS) were used to measure particle concentration for diameters from 5 to 20,000 nm. Membrane-coated fabric filters were found to have enhanced nanoparticle collection efficiency by 20–46 % points compared to non-coated fabric and could provide collection efficiency above 95 %.     

Ultrasound irradiation based in-situ synthesis of star-like Tragacanth gum/zinc oxide nanoparticles on cotton fabric

Application of natural biopolymers for green and safe synthesis of zinc oxide nanoparticles on the textiles is a novel and interesting approach. The present study offers the use of natural biopolymer, Tragacanth gum, as the reducing, stabilizing and binding agent for in-situ synthesis of zinc oxide nanoparticles on the cotton fabric. Ultrasonic irradiation leads to clean and easy synthesis of zinc oxide nanoparticles in short-time at low-temperature. FESEM/EDX, XRD, FT-IR spectroscopy, DSC, photocatalytic activities and antimicrobial assay are used to characterize Tragacanth gum/zinc oxide nanoparticles coated cotton fabric. The analysis confirmed synthesis of star-like zinc oxide nanoparticles with hexagonal wurtzite structure on the cotton fabric with the average particle size of 62 nm. The finished cotton fabric showed a good photocatalytic activity on degradation of methylene blue and 100% antimicrobial properties with inhibition zone of 3.3 ± 0.1, 3.1 ± 0.1 and 3.0 ± 0.1 mm against Staphylococcus aureus, Escherichia coli and Candida albicans.     

Plasma treatment of polyester fabric to impart the water repellency property

Polyester fabric is treated with DCDMS solution by two methods: dipping the fabric directly in DCDMS solution for different intervals and dipping the fabric in DCDMS solution after its exposure into RF plasma chamber for different durations at optimized exposure power conditions. The physical properties of polyester fabric treated with DCDMS in the presence or absence of air plasma have been compared with control fabric. Different characterization techniques like scanning electron microscope, attenuated total reflectance-IR and Dataflash 100 colour measurement spectrophotometer are used to assess the surface morphology, composition and change in colour parameters. Water repellency property of both untreated and modified polyester fabric is studied using AATCC test method 39 (1971). The effectiveness of the water repellency property of modified polyester fabric is checked by repeated washing up to ten cycles. This article was presented at the Second International Conference on the Frontiers of Plasma Physics and Technology, 21–25 February 2005, Goa, India.     

Stability of atmospheric-pressure plasma induced changes on polycarbonate surfaces

Polycarbonate films are subjected to plasma treatment in a number of applications such as improving adhesion between polycarbonate and silicon alloy in protective and optical coatings. The surfaces that undergo changes in surface properties due to plasma treatment have a tendency to revert back to their original states. Thus, the stability of the plasma induced changes on polymer surfaces over a desired time period is an important issue. The objective of this study was to examine the effect of ageing on atmospheric-pressure helium-plasma treated polycarbonate (PC) sample as a function of treatment time. The ageing effects were studied over a period of 10 days. The samples were plasma treated for 0.5, 2, 5 and 10 min. Contact angle made by water droplet on polymer surfaces were measured to study surface energy changes. Modification of surface chemical structure was examined using X-ray photoelectron spectroscopy (XPS). Contact angle decreased from 93° for untreated samples to 30° for samples treated with plasma for 10 min. After 10 days the contact angle for the 10 min plasma treated sample increased to 67°, but it never reverted back to that of the untreated surface. Similarly, the oxygen-carbon (O:C) ratio increased from 0.136 for untreated samples to 0.321 for 10 min plasma-treated samples, indicating an increase in surface energy.     

Influence of high power ultrasound on Brettanomyces and lactic acid bacteria in wine in continuous flow treatment

The purpose of this study was to investigate the effect of non-thermal technology, a high power ultrasound (HPU) in continuous flow treatment on the reduction in number of Brettanomyces yeasts and lactic acid bacteria (LAB) in wine samples. Yeast cells and lactic acid bacteria were screened for their sensitivity to a high power ultrasound treatment using an ultrasonic processor (400 W, 24 kHz, 100 μm amplitude) at two different wine temperatures (30 and 40 °C). High power ultrasound treatment in continuous flow showed satisfactory reduction of Brettanomyces yeasts (89.1–99.7%) and lactic acid bacteria (71.8–99.3%). Sensory properties of wine were impaired. The results indicate a great potential for the application of HPU in continuous flow system for wine processing in terms of lower usage of SO₂ and preservatives. More attention is needed to preserve sensorial properties of wine.     

Improvement of hydrophilic properties of electrospun polyamide-imide fibrous mats by atmospheric-pressure plasma treatment

Polyamide-imide (PAI) fibrous mats were fabricated through electrospinning and further treated with atmospheric-pressure plasma. The surface characteristics of the PAI fibrous mats were examined to determine the effect of plasma treatment on the hydrophilic properties. FT-IR, X-ray photoelectron spectroscopy, and contact-angle analysis indicated that the hydrophilicity of the PAI fibrous mats increased upon the introduction of hydrophilic groups by plasma treatment. The concentration of functional groups, including oxygen, and the surface roughness of the PAI fibrous mats increased with increasing treatment time. The optimum plasma treatment time for surface modification of the PAI fibrous mats under atmospheric pressure was 120 s.     

Ultrasonic preparation of cationic cotton and its application in ultrasonic natural dyeing

Cationization of cotton fabric was conferred by the sonicator reaction of cellulose with bromoacetyl bromide, followed by substitution of the terminal bromo groups by triethylamine. Experiments showed that the optimal volume of bromoacetyl bromide necessary to succeed the first stage was 0.4 mL. The order of weight gain for various processes indicates, ultrasound, 25 kHz > ultrasound, 40 kHz > mechanical stirring. Also, for the second stage the order of nitrogen contents indicates ultrasound, 25 kHz > ultrasound, 40 kHz > mechanical stirring. The structures of both untreated and cationic fibres were investigated by FTIR spectroscopy. Modified cotton fabric was subsequently dyed in both conventional and ultrasonic techniques with isosalipurposide dye isolated from Acacia cyanophylla yellow flowers. The effect of dye bath pH, ultrasonic power and frequency, dyeing time and temperature were studied and the order of K/S values indicates ultrasound, 25 kHz > ultrasound, 40 kHz > CH. ultrasound was also found to enhance the dye uptake and the overall fastness properties. Analysis of the sorption isotherms of isosalipurposide dye on cationic cotton fabric shows that the Languimir isotherm equation is best able to correlate the data.     

Influence of surface treatment on the electroless nickel plating of textile fabric

The present study is performed with an objective to acquire a deeper understanding of the properties of nickel-plated polyester fabric after conducing low temperature plasma treatment. Low temperature plasma treatment with oxygen and argon gases was employed to render a hydrophilic property of woven polyester fabrics and facilitate the absorption of a palladium catalyst in order to provide a catalytic surface for electroless nickel plating. The properties of plasma-induced electroless nickel-plated polyester fabrics were evaluated by various standard testing methods in terms of both physical and chemical performances.