Kinetic physical phenomenological model of creep-rupture strength of metals

A kinetic model of creep-rupture strength is constructed using the physicomathematical theory of irreversible strains of metals. An algorithm for the mathematical modeling of the processes occurring during tension of samples is proposed. Results of experimental verification of a uniaxial model of creep-rupture strength are given. It is shown that the proposed model differs from available models in that it contains physical structural parameters (scalar densities of dislocations and microcracks) and kinetic equations for them.     

LY12铝疲劳裂纹在冲击载荷下的演化研究

对LY12铝合金在低周疲劳条件下的裂纹情况和随后进行的动态拉伸条件下裂纹的发展给予了观察和统计分析，发现裂纹的累积数密度分布在损伤演化过程中保持指数形式，用NAG模型对实验结果进行分析，得出该材料裂纹演化发展方程的各种参数。     

Interactive effect of multiple crack growth on fatigue

Interaction of multiple cracks are found in mud when drying and crazing, thin film varnishes or coatings of aeroengine turbine blades. A two-dimensional multiple crack interaction model is developed to simulate the growth of interacting parallel surface cracks. Density and the initial distribution of the microcracks are accounted for in analyzing the growth of a crack to a pre-determined length. Analytical predictions are discussed with reference to experimental observations of fatigue cracks on coated turbine blades. Introduction of a large density of similar cracks can enhance the fatigue life of structural components.     

一种基于材料细观特征量的PBX拉伸强度理论模型

为给塑性黏结炸药(PBX)的力学强度设计提供支撑、探索材料细观特征量与材料强度之间的定量规律,应用微裂纹扩展区理论,将PBX炸药的单轴拉伸过程中力学响应特征的变化归结为扩展裂纹取向角度的增加,将扩展裂纹最大取向角与拉伸强度相关联,构建了基于材料细观特征量的拉伸强度理论模型,并采用不同温度的单轴拉伸实验验证了该理论模型的有效性。研究表明:该拉伸强度理论模型可以实现对PBX炸药拉伸强度与炸药微裂纹密度、颗粒/黏结剂界面性能以及颗粒/黏结剂体系的表观杨氏模量、泊松比等细观特征量之间关系的定量描述。     

物理短裂纹疲劳扩展的Markov链模拟

使用Ｍａｒｋｏｖ链理论，基于１６Ｍｎ钢小试样疲劳裂纹扩展试验，构造了一个物理短裂纹扩展的概率演化模型。该模型对裂纹扩展的循环数分布以及分布的演化过程的模拟，表明了与实验结果良好的吻合程度，从而为物理短裂纹扩展的概率分析及可靠性评价提供了手段。     

复合材料层板基于剩余刚度比的剩余强度模型

本文从唯裂 学的观点提出了一个复合材料疲劳剩余刚度衰退模型,根据该模型导出了基于疲劳乘余刚度比的复合材料层合板疲劳剩余强度概率分布模型,给出了确定该模型中各参数的计算方法,根据该模型可预报复合材料层合板在某一应力水平的疲劳载荷作用下疲劳剩余刚度比为某一确定值时的疲劳剩余强度概率分布。为验证该模型的合理性,用典型复合材料层合板做了几组疲劳实验,并用实验数据对模型中的参数进行了估计,计算结果证明,该模型预报的疲劳剩余强度概率理论分布与实验结果符合较好。     

Nonlinear frequency mixing of Lamb wave for detecting randomly distributed microcracks in thin plates

In engineering practice, the microcracks usually generate during the initial period of fatigue, and randomly distribute in the metallic structure. It is great challenge for linear non-destructive testing methods to detect those microscopic damages. In this work, the numerical simulations on nonlinear interaction between Lamb wave and microcracks are performed to investigate the behavior of frequency mixing in aluminum plates. From the simulation results, the nonlinear parameter based upon sum frequency shows a monotonically increase with the length of microcracks, and a monotonically decrease with the width of microcracks. The distribution area and density of the cracks also affect the nonlinear interactions between Lamb wave and microcracks. This work theoretically demonstrates that the nonlinear frequency mixing method is a robust strategy to detect microcracks at the initial fatigue stage in metal plates.     

A percolation-type fracture criterion for composites with randomly oriented fibres

A fracture model is built up for a solid composed of brittle fibres randomly oriented in the matrix volume. The fracture process includes a stable growth of microcracks caused by fibre breaking under the load and formation of an infinite cluster of the microcracks. Both upper and lower bounds for ultimate stress in a fibre system are found as functions of the fibre volume fraction. The calculation of the ultimate stresses are performed by using the percolation theory and the theory of branching processes. At the present stage of the theory under consideration, only two types of the microcracks are appraised, namely that of a delamination type which corresponds to a weak fibre/matrix interface, and that of a penny shape which corresponds to a strong fibre/matrix interface. A particular solid contains only one type of the microcracks. In both cases, non-linear dependencies of the ultimate composite strength on fibre volume fraction are obtained.     

Uncertainty analysis for rolling contact fatigue failure probability of silicon nitride ball bearings

Uncertainty analysis and parametric studies are presented for estimating the fatigue failure probability of surface cracks in silicon nitride ball bearings subjected to rolling contact fatigue. Uncertainty quantification of input parameters are presented first based on experimental data, inspection capability, and geometric reasoning. Surrogate models for equivalent stress intensity factors are then used for uncertainty propagation, which are built upon high fidelity finite element modeling with half-penny-shaped surface cracks. Instead of black-box type surrogate modeling, physical observations are employed to decompose the high dimensional surrogate model into multiple one-dimensional models. The cross-validation technique is used to find the best surrogate that has the smallest prediction variance. The probability of failure is estimated using Monte Carlo simulation and surrogate models. The parametric studies show that reducing the maximum crack size (by limiting inspection threshold) and increasing the fatigue threshold (by improving fracture toughness of a material) are the most effective ways of reducing the probability of failure. For example, decreasing the maximum crack size by 4.4% and increasing the lowest fracture threshold by 2.8% results in the reduction of probability of failure by 40%. Ball survivability increases with decreasing ball diameter, for a given peak Hertzian stress. In order to apply the current study to hybrid ball bearing design, the survivability results are generalized through non-dimensionalization.     

基于局域分析的疲劳短裂纹群体演化随机模型

采用局域裂纹数密度描述金属材料中不同局部区域的疲劳短裂纹群体损伤的发展情况通过考虑在不同局域存在的材料性质的随机涨落及局部损伤对损伤总量发展的影响，建立了局域裂纹数密度演化随机方程对方程数值求解从而模拟了材料的疲劳短裂纹损伤过程结果显示出主裂纹出现的随机性，并讨论了裂纹总数与最大裂纹尺度在统计意义上的演化特征     

Overall moduli and constitutive relations of bodies containing multiple bridged microcracks

The overall moduli and non-linear constitutive relations of solids containing randomly oriented and parallel multiple bridged microcracks are studied in this paper. For both linear and non-linear bridging laws, two non-dimensional mixed parameters which play an important role in determining the overall moduli and constitutive properties are identified. It is shown that the overall moduli of a body containing bridged cracks can be derived from those of the body containing unbridged cracks of the same configuration with the crack density parameter being discounted by these two non-dimensional parameters. For non-linear bridging, attention is paid to the power-law bridging which represents the existing bridging laws in the literature. Particular emphasis is placed on the widely used square-root type bridging law. In this case, closed-form expressions for the overall non-linear constitutive relations are obtained. For a general power-law bridging, it is found that the overall constitutive behaviour of the cracked body is governed by Ramberg–Osgood type relations under strong bridging.     

Fractal analysis of fracture in concrete

Experimental results indicate that propagation paths of cracks in concrete are often irregular, producing rough fracture surfaces which are fractal. Based on dynamic analysis of microcrack coalescence, this paper presents a statistical fractal model to describe the damage evolution of concrete. The model demonstrates that the mechanism of fracture surfaces formed in concrete is closely related to the dynamic processes of the cascade coalescence of microcracks. A unimodal relation between the fractal dimension and the coalescence threshold can qualitatively explain the relation between fractal dimension and fracture energy.     

基于静强度分布参数的复合材料剩余强度及寿命预测

为探讨剩余强度及疲劳寿命与初始静强度分布参数之间的关系,构建基于初始静强度分布参数的剩余强度和疲劳寿命计算模型。在模型构建过程中未涉及复合材料结构的层数、铺层厚度和铺层方向,适应性强。模型参数可通过静力试验和剩余强度试验获得,试验成本相对疲劳试验较低。剩余强度和疲劳寿命与初始静强度变异系数及其分布参数有关,当初始静强度服从威布尔分布时,疲劳寿命亦服从威布尔分布,可为开展疲劳可靠性提供借鉴和参考。算例表明,基于建立的模型,剩余强度计算结果最大误差为-1.58%,疲劳寿命与试验数据吻合较好。     

狭长缺口根部萌生的小裂纹扩展分析

根据伴随着小裂纹延展过程中不同力学参数相互作用的分析研究基础之上,我们就疲劳小裂纹的扩展特性进行了分析,根据不扩展裂纹性质对小裂纹的长度范围进行了讨论,探讨了狭长缺口根部萌生的小裂纹扩展速率, 并研究了不扩展裂纹形成机理,推演出不扩展裂纹长度计算方法,发展出一种预测小裂纹扩展行为的方法,借助这种方法可以实现裂纹萌生寿命的预测,与疲劳设计相结合可以进一步提高构件安全性与可靠性．不扩展小裂纹的长度可以通过计算定量得到,它与材料的疲劳极限、裂纹门槛值及缺口尺寸等参数紧密相关．以理论数据为依据,可以设计出针对一定材料及尺寸的试样,使其在一定荷载条件下不扩展裂纹长度达到宏观可观测的范围,进而降低小裂纹测量方面的技术难度,进一步验证不扩张裂纹形成机理．     

缺口件疲劳寿命分布预测的有效应力法

本文提出了一种由光滑件疲劳寿命试验数据预测缺口件疲劳寿命分布的有效应力法。该方法中缺口件的裂纹可能萌生表面被分解成一个个微元,整个表面可看成是这些微元组成的一个串联模型,按照串联概率失效模型,缺口件的疲劳强度失效概率就可以由各微元的疲劳强度失效概率计算得到,其中微元的疲劳强度失效概率是由光滑件的疲劳强度失效概率通过最弱环节理论计算得到的。在缺口件的疲劳强度失效概率表达式中,引入了有效应力的概念,用它查取光滑件的疲劳寿命试验数据就可以直接得到缺口件的疲劳寿命分布。该方法可以同时考虑到应力梯度和试件尺寸对缺口件疲劳寿命分布的影响。进行了材料LY12CZ的带中心孔缺口件的寿命算例分析,预测结果和试验结果吻合良好,表明该方法是有效的。     

Strain-induced passivity breakdown in corrosion crack initiation

Corrosion crack nucleation and growth are modelled as a moving boundary problem. The model incorporates three physical processes––dissolution, passivation and straining––into a continuum mechanical framework. The dissolution triggers surface advance; the passivation restrains the access of the environment to bare metal; the deformation causes for passivity breakdown. Plane cracks nucleating from surface pits in an elastic–plastic material body under fatigue load are considered. The problem is solved using a FEM program and a moving boundary tracking procedure. The model simulates how cracks form and grow in a single continuous course. The geometry of the developed cracks is found independent of the initial pit size. Plasticity is found to influence the curvature at the tip of the nucleated corrosion cracks. The most important evolution length parameter, the width of the corrosion crack, is found to depend on the size constraints of the tracking procedure. It is concluded that the model is deficient for determining all length scales observed in reality. Physical processes to be considered in an advanced model are proposed and discussed.     

Microstructure-dependent fatigue damage process in short fiber reinforced plastics

This paper proposes a numerical model of the fatigue damage process in short fiber-reinforced plastics. In the fatigue fracture of these composites, the microcracks in the polymer matrix increase with fatigue cycles and dominate the fatigue damage process. Therefore the matrix crack was modeled by the continuum damage mechanics approach while considering the microscopic fatigue damage process in the polymer matrix based on a Kachanov-type damage-evolution law. We applied the model to addressing the fatigue-cycle experiments of short glass-fiber reinforced polycarbonate conducted by Ha et al. The simulated results agreed well with the experimental results. Moreover, the simulation revealed that the dependence of the damage accumulation on the fiber orientation remarkably changes the fatigue life of the short glass-fiber reinforced plastics.     

Modelling unilateral damage effect in strongly anisotropic materials by the introduction of the loading mode in damage mechanics

Damage weakens the mechanical characteristics of materials. But this weakening can disappear if the cracks close again: this is called the unilateral effect of damage. We propose a model of this phenomenon using damage mechanics in the case of a diffuse network of identical microcracks. The microcracks state is defined with two internal state variables. These two variables are control parameters of the geometry of the microcracks. They also define the loading mode in damage mechanics as in fracture mechanics. In order to limit the anisotropy induced by the microcracks, hence by the loading, we suppose that the geometry of damage spreads into preferential directions. Therefore, this model is essentially applied to materials with a strong anisotropy where the defects follow the constituents of the material. An application is given for composite laminates.     

A micromechanical model to describe thermal fatigue and bowing of marble

Marble slabs are frequently used as façade panels to externally cover buildings. In some cases a bowing of such façade panels after a certain time of environmental exposure is experienced. The bowing is generally accompanied by a reduction of strength which increases with increasing degree of bowing. In the present paper, a theoretical model to calculate the progressive bowing and the thermal fatigue of marble slabs submitted to temperature cycles is presented. The model, developed within the framework of fracture mechanics, takes into account the mechanical microstructural characteristics of the marble as well as the actual cyclic temperature field in the material. The slabs are subjected to a thermal gradient along their thickness (due to different values of temperature between the outer and inner sides of the slab) as well as to thermal fluctuation on the two sides of the slab due to daily and seasonal temperature excursions. This thermal action causes a stress field which can locally determine microcracks due to decohesion of calcite grains. Stress intensification near the cracks occurs and leads to crack propagation in the slab. Such crack propagation under thermal actions is evaluated and the corresponding deflection (bowing) is calculated. Some examples are presented which show the strong influence of material microstructure on the degree of bowing.     

疲劳短裂纹萌生及发展的细观过程和理论

本文综述了疲劳短裂纹研究的进展和现状,包括关于短裂纹的属性,短裂纹萌生和发展的细观过程以及描述短裂纹行为的若干模型。