Modeling for quantitative non-destructive evaluation

A quantitative approach to non-destructive evaluation (NDE) must be based on models of the measurement processes. A model's purpose is to predict, from first principles, the measurement system's response to material properties and anomalies in a material or structure. For the ultrasonic case a measurement model should include modeling of the generation, propagation and reception of ultrasonic signals, and the ultrasonic interactions that generate the system's response function. A measurement model has many benefits, which are discussed in the paper. Three examples of the productive use of quantitative modeling in conjunction with measured data are presented: the detection and sizing of fatigue cracks which emanate from weep holes in the risers of wing panels in the interior of an aircraft wing by the use of ultrasound generated on the exterior surface of the wing, the determination of the elastic constants of anisotropic thin films deposited on a substrate, and the detection and sizing of surface-breaking cracks by the use of the laser-source scanning technique for laser generated and detected ultrasound.     

Large scale sonochemical processing: aspiration and actuality

It has been recognised for many years that power ultrasound has great potential in a wide variety of processes in the chemical and allied industries. Some of these processes have been known for many years and continue to flourish as major commercial applications, e.g. plastic welding and cleaning. Others, like ultrasonic drilling, while showing great potential have not been widely exploited to date. The potential for the industrial use of power ultrasound is enormous, and yet industry seems somewhat reluctant to adopt it. In this article the existing uses of power ultrasound in processing are reviewed and the potentials are explored.     

Ultrasound promoted reaction of Rhodamine B with sodium hypochlorite using sonochemical and dental ultrasonic instruments

The sonochemical acceleration of bleaching of Rhodamine B by sodium hypochlorite has been studied using ultrasound intensities in the range 0-7 W cm(-2). Using a 20 kHz ultrasonic horn, it was shown that ultrasound could significantly shorten the treatment time and/or the concentration of hypochlorite required for the reaction. A number of intermediate species formed during the reaction have been identified. It was demonstrated that the same sonochemical reactions occur during the use of dental ultrasound instruments of the type used in endodontics where hypochlorite solutions act as disinfectants. Results showed pseudo-first order degradation kinetics for the degradation of Rhodamine B for both types of source. Both the distribution of cavitation and the resulting bleaching reactions were dependent on the design of the tips. The bleaching reaction can therefore be used to characterise the behaviour of dental instruments and aid in the optimisation of their performance.     

Ultrasonic B-scanning of the heart with an ECG gated television display

A method is described for obtaining ultrasonic B-scans of the heart at various phases of the cardiac cycle. Preliminary results indicate that this technique can be a valuable complement to time-position scanning of the heart and can provide useful information about the cardiac geometry. The system described can be used with any ultrasonic B-scan machine.     

Macrosonics in industry: Ultrasonic soldering

Ultrasonic soldering is one of several uses of power ultrasonics that have been known for many years. Although it was discovered nearly 40 years ago, and has the unique capability of joining materials which are difficult to solder such as aluminium, ultrasonic soldering has never enjoyed widespread industrial use. There is a current resurgence of interest in the process, motivated mainly by the application of soldering all-aluminium heat exchangers. This and other new uses in the electronics field may yet permit ultrasonic soldering to achieve the status of a major use of power ultrasound.     

Ultrasound-assisted crystallization of high purity of 2,4-dinitrotoluene from spent acid

The high purity crystal of 2,4-dinitrotoluene (DNT) could be successfully recovered from spent acid in a short period through diluting method assisted with ultrasonic irradiation. The sonication tests were carried out to elucidate the influence of various ultrasonic powers on the performance of crystallization of 2,4-DNT. It is remarkable that under the supersaturated condition ultrasonic irradiation could significantly accelerate the crystal formation, in which the purity of 2,4-DNT reaches to approximate 98.9 wt%. Based on the particle size distribution of crystals, it is proposed that the enhancement on recovery rate of 2,4-DNT crystals by ultrasound is mainly ascribed to the elevation of mass transfer rate for crystal growth. According to the spectra examined by field emission scanning electron microscope (FESEM), the above hypothesis is further verified by the appearance of smoother surface of crystals. Furthermore, the results of metallurgical microscope measurements show that ultrasound has also an abrasive effect on 2,4-DNT crystals under high ultrasonic power inputs.     

Generation of ultrasound in materials using continuous-wave lasers

Generating and detecting ultrasound is a standard method of nondestructive evaluation of materials. Pulsed lasers are used to generate ultrasound remotely in situations that prohibit the use of contact transducers. The scanning rate is limited by the repetition rates of the pulsed lasers, ranging between 10 and 100 Hz for lasers with sufficient pulse widths and energies. Alternately, a high-power continuous-wave laser can be scanned across the surface, creating an ultrasonic wavefront. Since generation is continuous, the scanning rate can be as much as 4 orders of magnitude higher than with pulsed lasers. This paper introduces the concept, comparing the theoretical scanning speed with generation by pulsed laser.     

基于声学扫描振镜的超声/光声双模态成像技术

超声/光声双模态成像技术因其同时兼具超声的高分辨率结构成像和光声的高对比度功能成像优势,极大地推动了光声成像技术的临床应用推广.传统超声/光声双模态成像技术多基于超声成像所用阵列探头同时收集光声信号,系统结构紧凑且无需图像配准,操作便捷.但该类设备使用阵列探头和多通道数据采集,使得其成本较高;且成像结果易受通道一致性差异影响.本文提出了一种基于声学扫描振镜的超声/光声双模态成像技术,该技术采用单个超声换能器结合一维声学扫描振镜进行快速声束扫描,实现超声/光声双模态成像,是一种小型化、低成本的双模态快速成像技术.本文开展了系列仿体和活体成像研究,实验结果表明:系统有效成像范围为15.6 mm,超声和光声成像B扫描速度分别为1.0 s^–1和0.1 s^–1 (光声成像速度主要受制于脉冲激光器重复频率).基于本文所提技术研究,有助于进一步推动超声/光声双模态成像技术的临床转化和普及;也为基于超声信号检测的多模态成像技术提供了一种低成本、小型化和快速声信号检测的参考方案.     

Energetic study of ultrasonic wettability enhancement

Many industrial and biological interfacial processes, such as welding and breathing depend directly on wettability and surface tension phenomena. The most common methods to control the wettability are based on modifying the properties of the fluid or the substrate. The present work focuses on the use of high-frequency acoustic waves (ultrasound) for the same purpose. It is well known that ultrasound can effectively clean a surface by acoustic cavitation, hence ultrasonic cleaning technology. Besides the cleaning process itself, many authors have observed an important wettability enhancement when liquids are exposed to low and high (ultrasonic) frequency vibration. Ultrasound goes one step further as it can instantly adjust the contact angle by tuning the vibration amplitude, but there is still a lack of comprehension about the physical principles that explain this phenomenon. To shed light on it, a thermodynamic model describing how ultrasound decreases the contact angle in a three-phase wetting system has been developed. Moreover, an analytical and experimental research has been carried out in order to demonstrate that ultrasound is an important competitor to surfactants in terms of energy efficiency and environmental friendliness.     

High power optical fibre delivery system for the laser generation of ultrasound

A plastic-clad optical fibre system has been examined as a delivery system of pulsed laser energy for the generation of ultrasound. The onset of significant optical damage caused by the laser has been investigated. By using multimode fibres of 1 m length with 600 μm core size, it was found that laser power densities from the fibre were sufficient to produce ultrasonic waveforms corresponding to both the thermoelastic and plasma generation regimes. Out-of-plane acoustic displacements of >250 pm can be achieved through 2.5 cm thick aluminium test samples, showing that fibre optical delivery systems may be considered in systems using laser-generated ultrasound for non-destructive testing applications.     

Ultrasound assisted enhancement in natural dye extraction from beetroot for industrial applications and natural dyeing of leather

There is a growing demand for eco-friendly/non-toxic colorants, specifically for health sensitive applications such as coloration of food and dyeing of child textile/leather garments. Recently, dyes derived from natural sources for these applications have emerged as an important alternative to potentially harmful synthetic dyes and pose need for suitable effective extraction methodologies. The present paper focus on the influence of process parameters for ultrasound assisted leaching of coloring matter from plant materials. In the present work, extraction of natural dye from beetroot using ultrasound has been studied and compared with static/magnetic stirring as a control process at 45 °C. The influence of process parameters on the extraction efficiency such as ultrasonic output power, time, pulse mode, effect of solvent system and amount of beetroot has been studied. The use of ultrasound is found to have significant improvement in the extraction efficiency of colorant obtained from beetroot. Based on the experiments it has been found that a mixture of 1:1 ethanol–water with 80 W ultrasonic power for 3 h contact time provided better yield and extraction efficiency. Pulse mode operation may be useful in reducing electrical energy consumption in the extraction process. The effect of the amount of beetroot used in relation to extraction efficiency has also been studied. Two-stage extraction has been studied and found to be beneficial for improving the yield for higher amounts of beetroot. Significant 8% enhancement in % yield of colorant has been achieved with ultrasound, 80 W as compared to MS process both using 1:1 ethanol–water. The coloring ability of extracted beet dye has been tested on substrates such as leather and paper and found to be suitable for dyeing. Ultrasound is also found to be beneficial in natural dyeing of leather with improved rate of exhaustion. Both the dyed substrates have better color values for ultrasonic beet extract as inferred from reflectance measurement. Therefore, the present study clearly offers efficient extraction methodology from natural dye resources such as beetroot with ultrasound even dispensing with external heating. Thereby, also making eco-friendly non-toxic dyeing of fibrous substances a potential viable option.     

Coupling mechanism of an EMAT

Electro-magnetic acoustic transducers (EMATs) generate ultrasonic waves in metals through an electromagnetic coupling mechanism. A concept for EMAT generation, using a coil alone without a permanent magnet, but with a pulse generator and a sample, is introduced. A simplified equivalent coil circuit is given, and has been validated by experimental measurements. Such an equivalent circuit is useful for excitation current calculations, which have often been neglected in previous publications in this area but have proved to be of great importance in considering the efficiency and frequency characteristics of ultrasonic generation. Due to the coil sample coupling, the equivalent coil inductance is dependent on the electrical conductivity and magnetic permeability of the metal sample, the lift-off, the coil orientation relative to the metal sample and the coil configuration. The use of a coil alone to generate ultrasound has limited applications as a suitable ultrasonic detector must also be used, but where appropriate this type of generation source provides a robust, non-contact and inexpensive means of ultrasonic generation without worrying the permanent magnet attracting ferromagnetic particles that can prevent from practical on-line application of EMATs.     

The effect of ultrasonic intensity on the crystal structure of palm oil

It has been known for a long time that both the crystal structure and kinetics of crystallisation can be affected by ultrasound. In the past systems used have relied on high power ultrasonic probes to produce crystals. The majority of these probes produce cavitation in the system and it has been difficult to differentiate between effects caused by the ultrasound alone or by the cavitation produced by ultrasound on the crystal structure. Some materials, such as fats, are very susceptible to the production of free radicals that lead to "off-flavours" being obtained. These "off-flavours" are easily produced when the standard high power probes are used. This has meant that, although the crystal structure of the final product might be improved, the presence of 'off' flavours has prevented ultrasound being considered as a commercial technique for the crystallisation of edible fats. At Unilever R&D a system has been developed which can investigate the effect of ultrasound on the crystallisation of fats under controlled conditions covering a range of intensities and cooling rates. The intensity levels used were both below and above the cavitational threshold. By keeping the cooling regime constant it has been possible to show that the structure of the final product can vary from a material looking similar to cottage cheese through to a fine cream simply by varying the ultrasonic intensity. This paper describes the effect of ultrasound on both the crystal structure and kinetics of palm oil crystallisation at intensities below and above the cavitational threshold.     

Adaptive filtering for reduction of speckle in ultrasonic pulse-echo images

Current medical ultrasonic scanning instrumentation permits the display of fine image detail (speckle) which does not transfer useful information but degrades the apparent low contrast resolution in the image. An adaptive two-dimensional filter has been developed which uses local features of image texture to recognize and maximally low-pass filter those parts of the image which correspond to fully developed speckle, while substantially preserving information associated with resolved-object structure. A first implementation of the filter is described which uses the ratio of the local variance and the local mean as the speckle recognition feature. Preliminary results of applying this form of display processing to medical ultrasound images are very encouraging; it appears that the visual perception of features such as small discrete structures, subtle fluctuations in mean echo level and changes in image texture may be enhanced relative to that for unprocessed images.     

Sonochemical preparation and characterization of photochromic MoO3 nanoparticles

The effect of ultrasound irradiation on molybdenum trioxide has been investigated. Under ultrasonic irradiation, spherical-like MoO₃ nanoparticles were obtained, while bulk-like MoO₃ nanoparticles were prepared without ultrasonic irradiation. The changes in the physicochemical properties of MoO₃ have been investigated using techniques such as X-ray powder diffraction (XRD), field emission scanning electron microscopy (FE-SEM) and ultraviolet and visible spectroscopy (UV-vis). The physicochemical changes of MoO₃ due to ultrasound irradiation have been attributed to the sonochemical cavity collapse onto the molybdenum trioxide particles. The ultrasonically prepared particles can also greatly improve the photochromism efficiency.      

Effect of ultrasound on ammonium leaching of zinc from galmei ore

The effect of ultrasound on ammonium leaching of zinc from galmei has been investigated. The use of an ultrasonic field allows the leaching time to be decreased by a factor of ten on account of the decrease in the diffusion layer thickness on the surface of the galmei which has been leached.     

Friction generated ultrasound from geotechnical materials

Drilling is a process involved with product manufacturing and for civil engineers, site preparation. The usual requirement is for efficient material removal. In this study, the friction pair interaction generated by a drilling process provides ultrasound information related to parameters for the geotechnical material being drilled, where the drill bit has non-degrading ultrasonic characteristics and no essential requirement for material removal. This study has considered monitoring the ultrasonic signal generated by a drilling process, with a view to characterising the parameters of the geotechnical material being drilled and provides a novel method to identify or characterise ground structures. Drilling of geotechnical material systems, typically involve the interaction of a rotating probe and a granular composite medium. The applied load and angular velocity are measured to determine their relevance to the ultrasonic signal. Samples of granular materials have been graded into controlled grain size ranges. Attention has been focused on determining the effects on the ultrasound signal of grain size, bulk density and the water content of the granular material. A comparison between the various granular samples of the different grain sizes, density, water content and the associated ultrasonic signal has been done. The effect of each variable, and existing theory for these effects is commented upon. The broad aim of this research is to evaluate ultrasonic monitoring of drilling and assess its potential for real-time geotechnical ground condition monitoring applications and offer it as an alternative to existing methods.     

Ultrasonic dyeing of cationized cotton fabric with natural dye. Part 1: cationization of cotton using Solfix E

The dyeing of cationized cotton fabric with Solfix E using colouring matter extracted from Cochineal dye has been studied using both conventional and ultrasonic techniques. Factors affecting dye extraction such as ultrasound power, particle size, extraction temperature and time were studied. The results indicated that the extraction by ultrasound at 300 W was more effective at lower temperature and time than conventional extraction. The effect of various factors of dye bath such as pH, salt concentration, ultrasound power, dyeing time and temperature were investigated. The colour strength values obtained were found to be higher with ultrasound than with conventional techniques. The results of fastness properties of the dyed fabrics were fair to good. The scanning electron microscope (SEM) images of the morphological and X-ray analyzes were measured for cationized cotton fabrics dyed with both conventional and ultrasound methods, thus showing the sonicator efficiency.     

超声溶栓

超声溶栓长期为人们所重点研究。本文对超声溶栓技术进行了综述，着重介绍和分析了其发展历史、溶栓机理、技术特点和研究现状，最后对以后的研究工作提出了一些看法。     

Ultrasound-assisted photochemical oxidation of unsymmetrically substituted 1,4-dihydropyridines

The combination of ultrasound and photochemistry has been used for the oxidation of unsymmetrical 1,4-dihydropyridines to the pyridine derivatives. An ultrasonic probe of 24 kHz frequency and a Hg-lamp of 100 W have been used for this study. The effect of parameters such as ultrasonic intensity, the presence of oxygen and argon atmospheres and also the separate usage of one of these irradiation sources have been studied. Whereas sonication of these compounds alone did not result in the oxidation of them, the use of ultrasound increases the rate of photo-oxidation. The presence of oxygen decreases or increases the rate of reaction, depending on the type of excited state of 1,4-dihydropyridines involved in the reaction.