New insights into the multiple melting behaviors of the semicrystalline ethylene‐hexene copolymer: Origins of quintuple melting peaks

A semicrystalline ethylene‐hexene copolymer (PEH) was subjected to a simple thermal treatment procedure as follows: the sample was isothermally crystallized at a certain isothermal crystallization temperature from melt, and then was quenched in liquid nitrogen. Quintuple melting peaks could be observed in heating scan of the sample by using differential scanning calorimeter (DSC). Particularly, an intriguing endothermic peak (termed as Peak 0) was found to locate at about 45 °C. The multiple melting behaviors for this semicrystalline ethylene‐hexene copolymer were investigated in details by using DSC. Wide‐angle X‐ray diffraction (WAXD) technique was applied to examine the crystal forms to provide complementary information for interpreting the multiple melting behaviors. Convincing results indicated that Peak 0 was due to the melting of crystals formed at room temperature from the much highly branched ethylene sequences. Direct heating scans from isothermal crystallization temperature (T_c, 104–118 °C) were examined for comparison, which indicated that the multiple melting behaviors depended on isothermal crystallization temperature and time. A triple melting behavior could be observed after a relatively short isothermal crystallization time at a low T_c (104–112 °C), which could be attributed to a combination of melting of two coexistent lamellar stack populations with different lamellar thicknesses and the melting‐recrystallization‐remelting (mrr) event. A dual melting behavior could be observed for isothermal crystallization with both a long enough time at a low T_c and a short or long time at an intermediate T_c (114 °C), which was ascribed to two different crystal populations. At a high T_c (116–118 °C), crystallizable ethylene sequences were so few that only one single broad melting peak could be observed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2100–2115, 2008     

Calorimetric analysis of the multiple melting behavior of melt-crystallized poly(l-lactic acid) with a low optical purity

The polymorphous crystallization and multiple melting behavior of poly(l-lactic acid) (PLLA) with an optical purity of 92 % were investigated after isothermally crystallized from the melt state by wide-angle X-ray diffraction and differential scanning calorimetry. Owing to the low optical purity, it was found that the disordered (α′) and ordered (α) crystalline phases of PLLA were formed in the samples crystallized at lower (<95 °C) and higher (≥95 °C) temperatures, respectively. The melting behavior of PLLA is different in three regions of crystallization temperature (T _c) divided into Region I (T _c < 95 °C), Region II (95 °C ≤ T _c < 120 °C), and Region III (T _c ≥ 120 °C). In Region I, an exothermic peak was observed between the low-temperature and high-temperature endothermic peaks, which results from the solid–solid phase transition of α′-form crystal to α one. In Region II, the double-melting peaks can be mainly ascribed to the melting–recrystallization–remelting of less stable α crystals. In Region III, the single endotherm shows that the α crystals formed at higher temperatures are stable enough and melt directly without the recrystallization process during heating.     

Thermodynamic and kinetic thermal analyses on dual crystal forms in polymorphic poly(heptamethylene terephthalate)

Thermal analyses were performed for determining the equilibrium melting temperatures T of the respective α‐ and β‐crystal in melt‐crystallized polymorphic poly(heptamethylene terephthalate) (PHepT) using both linear and nonlinear Hoffman‐Weeks (H‐W) methods for comparison of validity. These two crystals in PHepT do not differ much in their melting temperatures. The equilibrium melting temperatures of the α‐ and β‐crystal as determined by the linear H‐W method are 98 °C and 100.1 °C, respectively; but the nonlinear H‐W method yielded higher values for both crystals. The equilibrium melting temperatures of the α‐ and β‐crystal according to the nonlinear H‐W method are 121 °C and 122.5 °C, respectively. Both methods consistently indicate that T of the β‐crystal is only slightly higher than that of the α‐crystal. Such small difference in T between the α‐ and the β‐crystal causes difficulties in judging the relative thermodynamic stability of these two crystals. Thus, kinetics of these two crystals was compared using the Avrami and Ozawa theory. The crystallization produced by quenching from T_max = 110 °C and 150 °C shows a heterogeneous and homogeneous nucleation mechanism, respectively. The lower T_max = 110 °C leads to heterogeneous nucleation and only α‐crystal in PHepT, whose crystallization rates at same T_c are much higher than crystallization rates by quenching from T_max = 150 °C leading to either α‐ or β‐crystal with homogeneous nucleation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1839–1851, 2009     

Effects of carbon nanotubes on crystallization and melting behavior of poly(L‐lactide) via DSC and TMDSC studies

In this work, multiwalled carbon nanotubes (MWNTs) were surface‐modified and grafted with poly(L ‐lactide) to obtain poly(L ‐lactide)‐grafted MWNTs (i.e. MWNTs‐g‐PLLA). Films of the PLLA/MWNTs‐g‐PLLA nanocomposites were then prepared by a solution casting method to investigate the effects of the MWNTs‐g‐PLLA on nonisothermal and isothermal melt‐crystallizations of the PLLA matrix using DSC and TMDSC. DSC data found that MWNTs significantly enhanced the nonisothermal melt‐crystallization from the melt and the cold‐crystallization rates of PLLA on the subsequent heating. Temperature‐modulated differential scanning calorimetry (TMDSC) analysis on the quenched PLLA nanocomposites found that, in addition to an exothermic cold‐crystallization peak in the range of 80–120 °C, an exothermic peak in the range of 150–165 °C, attributed to recrystallization, appeared before the main melting peak in the total and nonreversing heat flow curves. The presence of the recrystallization peak signified the ongoing process of crystal perfection and, if any, the formation of secondary crystals during the heating scan. Double melting endotherms appeared for the isothermally melt‐crystallized PLLA samples at 110 °C. TMDSC analysis found that the double lamellar thickness model, other than the melting‐recrystallization model, was responsible for the double melting peaks in PLLA nanocomposites. Polarized optical microscopy images found that the nucleation rate of PLLA was enhanced by MWNTs. TMDSC analysis found that the incorporation of MWNTs caused PLLA to decrease the heat‐capacity increase (namely, ΔC_p) and the C_p at glass transition temperature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1870–1881, 2007     

High melting thermoplastic/epoxy resin blends: Influence of the curing reaction on the crystallization and melting behavior

The influence of the cure process and the resulting reaction‐induced phase separation (RIPS) on the crystallization and melting behavior of polyoxymethylene (POM) in epoxy resin diglycidylether of bisphenol A (DGEBA) blends has been studied at different cure temperatures (180 and 145 °C). The crystallization and melting behavior of POM was studied with DSC and the simultaneous blend morphology changes were studied using OM. At first, the influence of the epoxy monomer on the dynamically crystallized POM was investigated. Secondly, a cure temperature above the melting point of POM (T_cure = 180 °C) was applied for blends with curing agent to study the influence of resulting phase morphology types on the crystallization behavior of POM in the epoxy blends. Large differences between particle/matrix and phase‐inverted structures have been observed. Thirdly, the cure temperature was lowered below the melting temperature of POM, inducing isothermal crystallization prior to RIPS. As a consequence, a distinction was made between dynamically and isothermally crystallized POM. Concerning the dynamically crystallized material, a clear difference could be made between the material crystallized in the homogeneous sample and that crystallized in the phase‐separated structures. The isothermally crystallized POM was to a large extent influenced by the conversion degree of the epoxy resin. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2456–2469, 2007     

Fluctuation‐Assisted Crystallization: In a Simultaneous Phase Separation and Crystallization Polyolefin Blend System

Summary: The liquid‐liquid phase separation (LLPS) is often coupled with other ordering processes such as crystallization. In a polyolefin blend system, overwhelming changes in crystallization kinetics due to concentration fluctuation caused by spontaneous spinodal LLPS have been observed. Consequently, we are proposing a new mechanism of “fluctuation‐assisted crystallization”. In this process, the usual nucleation barrier could be overcome (or at least partially) by the spontaneous fluctuation growth of LLPS in the spinodal region.

Time‐resolved polarized optical micrographs for poly(ethylene‐co‐hexene) (PEH)/poly(ethylene‐co‐butene) (PEB) = 40:60 isothermally crystallized at 117 °C for 2 min after LLPS at 135 °C for the times shown and the nucleation rates at 117 °C as a function of LLPS time at 135 °C.     

Probing Liquid-Liquid Phase Separation of a Polyethylene Blend with Thermal Analysis

Summary: A series of polyethylene (PE) blends consisting of a high density polyethylene (HDPE) and a linear low density polyethylene (LLDPE) with a butene-chain branch density of 77/1000 carbon was prepared at different concentrations. The LLDPE only crystallized below 50 °C, therefore, above 80 °C and below the melting temperature of HDPE, only HDPE crystallized in the PE blends. A specifically designed multi-step experimental procedure based on thermal analysis technique was utilized to monitor the liquid–liquid phase separation (LLPS) of this set of PE blends. The main step was first to quench the system from the homogeneous temperatures and isothermally anneal them at a prescribed temperature higher than the equilibrium melting temperature of the HDPE for the purpose of allowing the phase morphology to develop from LLPS, and then cool the system at constant rate to record the non-isothermal crystallization. The crystallization peak temperature (T_p) was used to character the crystallization rate. Because LLPS results in HDPE-rich domains where the crystallization rates are increased, this technique provided an experimental measure to identify the binodal curve of the LLPS for the system indicated by increased T_p. The result showed that the LLPS boundary of the blend measured by this method was close to that obtained by phase contrast optical microscopy method. Therefore, we considered that the thermal analysis technique based on the non-isothermal crystallization could be effective to investigate the LLPS of PE blends.     

Multiple melting behavior of poly(butylene succinate). II. Thermal analysis of isothermal crystallization and melting process

The multiple melting behavior of poly(butylene succinate) (PBSu) was studied with differential scanning calorimetry (DSC). Three different PBSu resins, with molecular weights (MWs) of 1.1 × 10⁵, 1.8 × 10⁵, and 2.5 × 10⁵, were isothermally crystallized at various crystallization temperatures (T_c) ranging from 70 to 97.5 °C. The T_c dependence of crystallization half‐time (τ) was obtained. DSC melting curves for the isothermally crystallized samples were obtained at a heating rate of 10 K min⁻¹. Three endothermic peaks, an annealing peak, a low‐temperature peak L, and a high‐temperature peak H, and an exothermic peak located between peaks L and H clearly appeared in the DSC curve. In addition, an endothermic small peak S appeared at a lower temperature of peak H. Peak L increased with increasing T_c, whereas peak H decreased. The T_c dependence of the peak melting temperatures [T_m(L) and T_m(H)], recrystallization temperature (T_re), and heat of fusion (ΔH) was obtained. Their fitting curves were obtained as functions of T_c. T_m(L), T_re, and ΔH increased almost linearly with T_c, whereas T_m(H) was almost constant. The maximum rate of recrystallization occurred immediately after the melting. The mechanism of the multiple melting behavior is explained by the melt‐recrystallization model. The high MW samples showed similar T_c dependence of τ, and τ for the lowest MW sample was longer than that for the others. Peak L increased with MW, whereas peak H decreased. In spite of the difference of MW, T_m(L), T_m(H), and T_re almost coincided with each other at the same T_c. The ΔH values, that is crystallinity, for the highest MW sample were smaller than those for the other samples at the same T_c. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2039–2047, 2005     

Morphology and modulus–temperature behavior of semicrystalline poly(ethylene terephthalate) (PET)

The influence of the thermal history on the morphology and mechanical behavior of PET was studied. The degree of crystallinity (density measurements) and the morphological structure (electron microscopy and small-angle x-ray diffraction) depend on the crystallization temperature. The viscoelastic parameters obtained from the modulus–temperature curves are mainly determined by the morphology of the samples. The glass-transition temperature, T_i, is a function of the crystallinity and the crystallization temperature. It is maximum for a crystallinity between 0.34 and 0.39 for a sample crystallized isothermally between 120 and 150°C. This dependence on crystallization conditions is ascribed to the conformation of the amorphous chain segments between the crystalline lamellae as well as the concentration and the molecular weight of the polymer material rejected during isothermal crystallization. Both factors are supposed to be temperature-dependent. The value of the rubbery modulus is a function of both the volume concentration of the crystalline lamellae and the structure of the interlamellar amorphous regions (chain folds, tie molecules, chain ends, and segregated low molecular weight material). Annealing above the crystallization temperature of isothermally crystallized samples has a marked influence on their morphology and mechanical behavior. The morphological structure and the viscoelastic properties of annealed PET samples are completely different from those obtained with samples isothermally crystallized at the same temperature.     

Temperature dependences of solid structure and properties of biodegradable poly(butylene succinate-co-terephthalate) (PBST) copolyester

In this paper, studies of the temperature dependence for spherulitic growth of PBST copolyester bearing 70 mol% butylene terephthalate units (named as PBST-70) ranged from 70 to 170 °C were first reported based on the Lauritzen–Hoffman secondary nucleation theory. The results showed that maximum spherulitic growth rate of PBST-70 was obtained under crystallization temperature of 90 °C, and more perfect spherulites were formed via increasing isothermal crystallization temperature by POM measurement. The classical regime I → II and regime II → III transitions occurred at the temperatures of 150 and 110 °C, respectively, using the empirical universal values of U* = 6300 J mol^?1 and T _∞ = T _g ? 30 K. Moreover, the effects of isothermal crystallization temperature on crystal lamellar thickness, thermal and tensile properties of PBST-70 were systematically investigated by small angle X-ray scattering, differential scanning calorimeter, and strength tester. The results indicated that the crystal lamellar thickness increased by increasing isothermal crystallization temperature. The endothermic peak shifted to higher temperature and the tensile properties of PBST-70 were enhanced under higher isothermal crystallization temperature.     

Crystal orientation and melting behavior of poly(ɛ-Caprolactone) under one-dimensionally “hard” confined microenvironment

Crystal orientation and melting behavior of poly(ε-caprolactone) in a diblock copolymer of poly(ε-caprolactone)-block-poly(2,5-bis[4-methoxyphenyl]oxycarbonyl)styrene) (PCL-b-PMPCS) was investigated. The degrees of polymerization of the PCL and PMPCS block are 200 and 98, respectively. With the PMPCS in a columnar liquid crystalline phase, the diblock is rod-coil one, which exhibits a lamellar phase morphology with the PCL layer thickness of 15.2 nm. Since the glass transition temperature of PMPCS block is much higher than the melting temperature of PCL, the crystallization of PCL is in a one-dimensionally "hard" confinement environment. Mainly on the basis of two-dimensional wide-angle X-ray diffraction experiments, we identified the orientation of PCL isothermally crystallized at various crystallization temperatures (Tcs). At high Tcs (Tc≥10℃), the c-axis of the PCL crystal is along the layer normal of the microphase-separated sturcture. Decreasing Tc can result in the tilting of PCL c-axis with respect to the layer normal. The lower the Tc is, the more the c-axis inclines. Meanwhile, the b-axis of PCL remains perpendicular to the layer normal. At a very low Tc of -78℃, the orientation of the PCL crystals is completely random. For the samples isothermally crystallized at Tc≤10℃, double melting behavior can be observed. While the low temperature endotherm reflects the melting of the crystals originally formed at the Tc applied, the high temperature one is associated with the crystals subjected to the process of recrystallization/reorganization upon heating due to the annealing effect.     

Crystallization from the melt at high supercooling in finely dispersed polymer blends: DSC and rheological analysis

Crystallization at high supercooling of polybutylene terephthalate (PBT) droplets dispersed in a molten polyethylene (PE) matrix was investigated through rheological and DSC experiments. The Palierne's emulsion model was used as a theoretical framework for studying the viscoelastic behavior of the blends in different ranges of temperature: on the one hand, when the two polymers are molten (T > 225°C) and on the other hand, when PBT droplets are at high supercooling in the molten PE matrix (130°C < T < 205°C). From rheological experimental evidences it was shown that molten and solidified droplets coexist at high supercooling. The Palierne's model was then successfully adapted to take into account the three phases (molten PE, molten PBT droplets, and solidified PBT droplets). The evolution of the behavior with the temperature is consistent with the growing amount of crystallized droplets. Moreover, a calculation taking into account the droplets size distribution and the number of nuclei is introduced to explain the crystallization behavior of three different blend ratios.© 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2573–2585, 1998     

Crystallization of isotactic polystyrene from dilute solutions

The overall rate of crystallization of isotactic polystyrene from dilute solutions, 1% by weight, in trans-decalin and benzyl alcohol was studied as a function of temperature using dilatometry. These solvents were chosen because the dissolution temperatures of crystalline isotactic polystyrene are practically the same in both solvents. The overall rate of crystallization as a function of crystallization temperature showed a maximum in both solvents at about 50°C. At lower crystallization temperatures the rate of crystallization is much lower. The overall rate of crystallization of isotactic polystyrene in benzyl alcohol is far larger than in trans-decalin at the same undercooling throughout the temperature range, which is in apparent contradiction to present crystallization theories. At very large undercooling (T_c lower than about 0°C) the solutions of isotactic polystyrene in both solvents quickly become “rigid” gels. Surface replicas of freeze-etched gels indicate that a fringed micelle type of crystallization takes place at these low temperatures. The transition from folded chain crystallization to fringed micelle crystallization may be due to a stiffening of the polymer chain below about 50°C, with a reduced rotational mobility of the phenyl groups on the chain. If very dilute solutions, below 0.5% by weight, are crystallized at these low temperatures no gels were formed but fibrous crystals are produced which could be observed under the polarizing microscope.     

A quantitative electron-microscopic study of a linear polyethylene fraction crystallized at different temperatures

Replica and thin-section electron microscopy was performed on a linear polyethylene fraction (M_w = 1.89 × 10⁵, M_n = 1.79 × 10 ⁵) which was either isothermally crystallized or quenched at difference temperatures. The results are numerically analyzed in such a manner so as to give the distribution of the total long spacing and of the crystallite and amorphous thicknesses. The quantitative information about the maximum and minimum values for these parameters at each crystallization temperature yields important clues as to possible molecular processes involved. Qualitative information regarding general morphology, molecular tilt with respect to the lamellar surface, and possible crystallographic faults are also discussed.     

Nucleation of crystallization in molten isotactic polybutene-1

Droplet experiments have been performed on polybutene-1. It was found that this polymer can be cooled to room temperature without homogeneous nucleation of crystallization. It was also found that when the polymer was heterogeneously nucleated, form I (as well as form II) could be crystallized directly from the melt. The melting point of droplets crystallized in form I near room temperature decreased with increasing crystallization temperature, while the melting point of the droplets crystallized in form I at the highest temperatures increased with increasing crystallization temperature. There was a broad minimum at about 60°C. in the melting point versus crystallization temperature curve.     

Effect of miscible polymer diluents on the development of lamellar morphology in poly(oxymethylene) blends

The development of lamellar morphology in poly(oxymethylene) (POM) and its miscible blends was studied by synchrotron time-resolved small-angle X-ray scattering (SAXS), during primary and secondary crystallization at temperatures near 150°C. The blends contained two different diluents: poly(vinyl 4-hydroxy styrene) [common name poly(vinyl phenol), (PVP)], which had a high glass temperature (T_g = 150°C), and styrene-co-hydroxy styrene oligomer (PhSO), which had a low glass temperature (T_g = −37°C). The SAXS data were analyzed by correlation function analysis to extract several lamellar parameters: long period (L), lamellar crystalline thickness (lc), amorphous layer thickness (la), and invariant (Q). The variation in Q defined the region where spherulites quickly grew and filled the entire space, and was referred to as the primary crystallization dominant regime. A rapid drop in L and lc was observed at early times, and this can be explained by defective lamellar stacks filling in space between primary stacks, as secondary crystals form during the nominal primary crystallization dominant regime. Lamellar thickening with time in the long-time secondary crystallization region was observed in neat POM and the blend with 10 % low T_g diluent, while this process was inhibited with the high T_g diluent due to the higher T_g of the interlamellar species. A decrease in la at long times confirmed the lamellar thickening. We refer to the lamellar thickening process as a type of secondary crystallization. Interlamellar inclusion or trapping was detected to different degrees with the high T_g diluent, while exclusion was found for the low T_g diluent. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 3115–3122, 1999     

Transient effects in the crystallization of polyethylene

A specimen of linear polyethylene was subjected to isothermal secondary crystallization at a series of temperatures below the primary isothermal crystallization temperature, the melting and primary crystallization stages being held constant throughout the investigation. Dilatometric measurements exhibit an S-character at low values of undercooling T_p – T_s, where T_p and T_s are, respectively, the primary and secondary crystallization temperatures, whereas at larger undercooling, an initial very rapid crystallization is followed by a very slow stage. When corrected for thermal contraction of the polymer, the net degree of secondary transformation is seen to peak at a temperature about 5°C below T_p. The S-character of the isotherms and the peaked temperature variation of degree of transformation lead to the conclusion that a large portion of the secondary crystallization consists of the nucleation and growth of the new crystallites. Johnson-Mehl-Avrami analysis leads to a model of heterogeneous nucleation within the remaining amorphous zones, followed by one-dimensional, diffusion-controlled growth.     

Temperature dependence of secondary crystallization in linear polyethylene

A specimen of linear polyethylene was subjected to isothermal secondary crystallization at a series of temperatures below the primary isothermal crystallization temperature, the melting and primary crystallization stages being held constant throughout the investigation. Dilatometric measurements exhibit an S–character at low values of undercooling T_p ? T_s, where T_p and T_s are, respectively, the primary and secondary crystallization temperatures; at larger undercoolings, however, an initial very rapid crystallization is followed by a very slow stage. When corrected for thermal contraction of the polymer, the net degree of secondary transformation is seen to peak at a temperature in the range 109–113°C. The S-character of the isotherms and the peaked temperature variation of degree of transformation lead to the conclusion that a large portion of the secondary crystallization consists of the nucleation and growth of the new crystallites. Johnson-Mehl-Avrami analysis leads to a model of heterogeneous nucleation within the remaining amorphous zones, followed by one-dimensional, diffusion-controlled growth.     

Morphology of polylactic acid crystallized during annealing after uniaxial deformation

Uniaxial deformation of amorphous L -polylactic acid films was performed at two different temperatures at which thermal degradation was minimal, 70 °C or T_g + 10 and 90 °C or T_g + 30. Samples were annealed postdeformation for long times (either 15 or 45 min) to approach equilibrium conditions. Samples deformed and annealed at 70 °C showed low crystallinity and poor crystalline order or crystal size, as determined by wide-angle X-ray diffraction. At 90 °C, high crystallinity and order parameters were observed. In addition, once the oriented chains had crystallized at this temperature, nonoriented chains also underwent crystallization, and a small fraction of nonordered crystal phase was therefore observed after long annealing times. These observations are explained on the basis of different morphologies in samples drawn at the two temperatures. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013