Epitaxial morphologies of polyoxymethylene. II. Deposition energetics on alkali halide (001) surfaces

Molecular mechanics energy calculations have been used to assess the relative affinities that an iodobenzene solvent molecule and a segment of a polyoxymethylene chain have for five different alkali halide (001) surfaces. Dispersive-repulsive and coulombic contributions to the interaction energy have been included. The calculated interaction deposition energy correlates well with the nucleation density of rodlike epitaxial crystals formed on these substrates in epitaxial crystallization experiments from solution. Substrates which have a higher preference for solvent (LiF and NaF) than for polymer exhibit relatively low polymer nucleation densities. As the degree of solvent preference decreases, and polymer preference increases, higher nucleation densities are observed (KCI and KI). These results suggest that preferential solvent adsorption may account for the low nucleation densities observed on some substrates in polymer epitaxial crystallization experiments from solution.     

A study on the melting and crystallization of polyoxymethylene‐copolymer/hydroxyapatite nanocomposites

In this work, isothermal crystallization kinetics of polyoxymethylene copolymer (POM) in POM/hydroxyapatite (HAp) nanocomposites has been investigated. Melting behavior and crystalline structure formation were studied using TOPEM DSC, positron lifetime spectroscopy (PALS), atomic force microscopy (AFM) and ¹³C and ³¹P solid‐state NMR. The highest degree of crystallinity was found for POM/0.5% HAp nanocomposite and the lowest for POM/2.5% HAp. Isothermal crystallization analysis showed that an introduction of HAp nanoparticles led to effective heterogeneous nucleation and formation of crystals with higher Avrami exponent. Besides, changes in overall crystallization rate were observed – the highest overall crystallization rate was found for POM/0.5% HAp sample, while the lowest for POM/2.5% HAp was observed. Generally, for POM in POM/HAp nanocomposites, a significant decrease in nucleation activation energy (K_g), and the fold surface free energy (σ_e) was found. For nanocomposite containing 2.5% HAp, heterogeneous nucleation takes place as well, but too high concentration of nanoparticles hinders POM crystallization and enhances formation of more defected crystals as confirmed by AFM data. The presence of HAp nanoparticles in the POM matrix was confirmed by ³¹P MAS‐NMR, but their influence on the crystallization process was not observed in the ¹³C CP‐MAS‐NMR spectra. Copyright © 2012 John Wiley & Sons, Ltd.     

Preparation and characterization of polymer single crystals for use as adsorbent

Single crystals of polyoxymethylene are flat, homogeneous, and essentially uncharged and offer a large specific surface area. Since they can be prepared reproducibly and in large amounts, they constitute a suitable model substrate in systematic adsorption studies. The crystallization procedure is discussed in some detail. The thickness of the crystals is obtained from EM and SAXS measurements, the results being in excellent mutual agreement. Combining this thickness with the crystal density the geometrical surface area is found to be 150 m²/g. This is compared with the surface area obtained by BET analysis of nitrogen adsorption (30 m²/g) and with the surface area that follows from adsorption of polyoxyethylated nonyl phenols from aqueous solution (60 m²/g). The discrepancy in the results is explained in terms of different degrees of aggregation of POM crystals in the dry state and in suspension. Finally, some preliminary results of albumin and sodium polystyrene sulfonate adsorption are discussed.     

Selective nucleation and discovery of organic polymorphs through epitaxy with single crystal substrates.

Crystallization of 5-methyl-2-[(2-nitrophenyl)amino]-3-thiophenecarbonitrile (1), previously found to produce six conformational polymorphs from solution, on single-crystal pimelic acid (PA) substrates results in selective and oriented growth of the metastable "YN" (yellow needle) polymorph on the (101)(PA) faces of the substrate. Though the freshly cleaved substrate crystals expose (101)(PA) and (111)(PA) faces, which are both decorated with [101](PA) ledges that could serve as nucleation sites, crystal growth of YN occurs on only (101)(PA). Goniometry measurements performed with an atomic force microscope reveal that the (001)(YN) plane contacts (101)(PA) with a crystal orientation [100](YN)//[010](PA) and [010](YN)//[101](PA). A geometric lattice analysis using a newly developed program dubbed GRACE (geometric real-space analysis of crystal epitaxy) indicates that this interfacial configuration arises from optimal two-dimensional epitaxy and that among the six polymorphs of 1, only the YN polymorph, in the observed orientation, achieves reasonable epitaxial match to (101)(PA). The geometric analysis also reveals that none of the polymorphs, including YN, can achieve comparable epitaxial match with (111)(PA), consistent with the absence of nucleation on this crystal face. In contrast, sublimation of 1 on cleaved succinic acid (SA) substrates, which expose large (010)(SA) faces decorated with steps along [101](SA), affords growth of several polymorphs, each with multiple orientations, as well as oriented crystals of a new metastable polymorph on the (010)(SA) surfaces. The lack of polymorphic selectivity on (010)(SA) can be explained by the geometric lattice analysis, which reveals low-grade epitaxial matches between (010)(SA) and several polymorphs of 1 but no inherent selectivity toward a single polymorph. These observations demonstrate the sensitivity of crystal nucleation to substrate surface structure, the potential of crystalline substrates for selective nucleation and discovery of polymorphs, and the utility of geometric lattice modeling for screening of substrate libraries for controlling polymorphism.     

Secondary nucleation in the formation of methane crystal hydrate

The kinetic data on crystallization and a morphological analysis of a layer of CH₄ · 6H₂O hydrate crystals formed on the surface of water as a result of methane absorption showed that secondary nucleation occurred during hydrate crystallization. The mutual arrangement of crystals in the layer revealed photographically in situ was evidence that part of nuclei produced on the surface of previously formed crystals went away from the surface into solution and grew there independently of “mother” crystals, although the probability of such transfer into an immobile solution remained low. In view of this, a model of crystal growth generating secondary crystals was developed.     

Crystallization of poly-p-oxybenzoate on mica

Thin film polymerization/crystallization of poly-4-oxybenzoate (P-4-OB) from melt or dilute solutions yields on mica cleavage surface an epitaxial overgrowth with crystal blocks oriented in 1 to 3 substrate directions rotated by 60°. The b and c crystal axes of P-4-OB lie in the mica cleavage plane, with the a axis being perpendicular to it. At higher polymerization temperatures a different type of P-4-OB orientation on mica was also observed: two P-4-temperatures a different type of P-4-OB orientation on mica was also observed: two P-4-OB phase I crystals, again with b- and c-axes lying parallel to mica cleavage plane, were oriented perpendicular to each other. There is a pronounced tendency of the relatively thick P-4-OB overgrowth to form complex crystal structures involving both phase I and II with different types of orientation on mica substrate. © 1996 John Wiley & Sons, Inc.     

Epitaxial crystallization of polyoxymethylene on NaCl single crystal in dilute solution

The epitaxial crystallization of polyoxymethylene (POM) is observed from 0.01% cyclohexanol solution on the (001) cleavage face of NaCl. High-resolution electron microscopy reveals that the crystals are definitely triangular, rather than rectangular prisms, although the crystals have previously been interpreted as “edge-on” arrangements of lamellar crystals. An electron diffraction pattern obtained from films, which were piled up with a maximum of nine sheets per grid, shows that plane spacing of the epitaxial crystals is 3.87 Å and almost the same as the \[ \left\{ {10\bar 10} \right\} \] spacing (3.86 Å) of hexagonal single crystal of POM: the axes of POM fold chains in the crystals are parallel to the (001) plane. A possible mechanism for the epitaxial crystallization of POM is proposed.     

Surface design for controlled crystallization: the role of surface chemistry and nanoscale pores in heterogeneous nucleation

Current industrial practice for control of primary nucleation (nucleation from a system without pre-existing crystalline matter) during crystallization from solution involves control of supersaturation generation, impurity levels, and solvent composition. Nucleation behavior remains largely unpredictable, however, due to the presence of container surfaces, dust, dirt, and other impurities that can provide heterogeneous nucleation sites, thus making the control and scale-up of processes that depend on primary nucleation difficult. To develop a basis for the rational design of surfaces to control nucleation during crystallization from solution, we studied the role of surface chemistry and morphology of various polymeric substrates on heterogeneous nucleation using aspirin as a model compound. Nucleation induction time statistics were utilized to investigate and quantify systematically the effectiveness of polymer substrates in inducing nucleation. The nucleation induction time study revealed that poly(4-acryloylmorpholine) and poly(2-carboxyethyl acrylate), each cross-linked by divinylbenzene, significantly lowered the nucleation induction time of aspirin while the other polymers were essentially inactive. In addition, we found the presence of nanoscopic pores on certain polymer surfaces led to order-of-magnitude faster aspirin nucleation rates when compared with surfaces without pores. We studied the preferred orientation of aspirin crystals on polymer films and found the nucleation-active polymer surfaces preferentially nucleated the polar facets of aspirin, guided by hydrogen bonds. A model based on interfacial free energies was also developed which predicted the same trend of polymer surface nucleation activities as indicated by the nucleation induction times.     

Epitaxial growth of long-chain molecules on potassium hydrogen phthalate and potassium chloride substrates from the vapor phase

Pentacontane, hexacontane, 15-ketohentriacontane (palmitone), and solid solutions of the two n-paraffins were deposited from the vapor phase onto surfaces of potassium hydrogen phthalate (PHP) crystals and cleavage faces of potassium chloride (KCl) crystals in vacuo. Epitaxial growth, with molecular chains parallel to the substrates, occurs within a temperature range (e.g., 25–50°C for palmitone), and the epitaxial relationship between molecules and substrates was broken at higher temperatures. The electron diffraction patterns, similar to that of polyethylene, were obtained from all samples prepared at room temperature. The [100] or [130] directions of palmitone crystals are parallel to the substrate surface of PHP, and the [110] direction is parallel to that of KCl; the crystals in both cases are the orthorhombic form with lattice parameters a = 7.56 Å, b = 4.93 Å, c = 82.8 Å and a space group of Pna2₁. The (100) planes of n-paraffin crystals are parallel to the surface of PHP, and the crystals are again orthorhombic. Also, solid solutions of n-paraffins can be formed from the vapor phase, with the nucleation process on the two substrates being the same as for pure paraffins.     

Monodisperse Adducts-Induced Homogeneous Nucleation Towards High-Quality Tin-Based Perovskite Film

The classic solvent system can't sufficiently separate one-dimensional edge-sharing SnI₂ crystals in solution, which severely restricts the fabrication of high-quality tin-based perovskite film. Herein, a strong Lewis base (hexamethylphosphoramide, HMPA) has been introduced to coordinate Sn²⁺ to modulate solvation behaviours on perovskite precursor and regulate crystallization kinetics. The large molecular volume of HMPA and stronger bind energy of SnI₂ ⋅ 2HMPA (−0.595 eV vs −0.118 eV for SnI₂ ⋅ 2DMSO) change the solvation structure of SnI₂ from edge-sharing cluster to monodisperse adduct, which contributes to uniform nucleation sites and prolongs crystal growth process. Delightfully, a fully-covered perovskite film is formed on the large-area substrate and tin-based perovskite solar cells processed with HMPA exhibit an excellent efficiency of 13.46 %. This research provides novel insights and directions for the solution preparation of smooth and uniform large-area tin-based perovskite film.     

Phase and structural characterization of Sr2Nb2O7 and SrNbO3 thin films grown via pulsed laser ablation in O2 or N2 atmospheres

The influence of substrate temperature, process gas, deposition pressure, and substrate type on the phase selection, orientation/epitaxy, and growth morphology of thin films in the SrNbO_y (y≈3.0 or 3.5) family was investigated. Pulsed laser deposited films (from a Sr₂Nb₂O₇ target) obtained in both oxygen and nitrogen atmospheres upon various substrates were characterized with X-ray diffraction, energy dispersive spectroscopy, atomic force microscopy, and transmission electron microscopy. In oxygen atmospheres, films adopted the (110)-layered perovskite structure of the target. Higher temperatures, lower pressures of oxygen, and use of (110)-oriented SrTiO₃ substrates lead to highly crystalline, epitaxial films of Sr₂Nb₂O₇. The use of nitrogen atmospheres resulted in cubic perovskite SrNbO₃ formation: epitaxial, textured, or polycrystalline films were obtained depending on the substrate; no nitrogen incorporation could be observed on the anion sublattice. On SrTiO₃, the cubic perovskite films followed a cube-on-cube epitaxy and planar defects were observed to occur on the (110) perovskite planes.     

聚ε-己内酯结晶形态的研究

采用DSC测试了聚ε-己内酯(PCL)的结晶温度(TC)和熔融温度(Tm)。同时采用偏光显微镜(POM)探讨了结晶时间的影响,发现结晶时间的改变只能够改变其晶体的尺寸,对其结晶形态并没有太大的影响。最后采用原子力显微镜(AFM)讨论了基底材料、溶剂和过冷度对PCL结晶形态的影响。结果表明:基底材料对PCL结晶形态的影响是比较显著的,PCL在硅片上呈棒状,在云母和涂有碳膜的云母上呈树枝状。溶剂对PCL结晶形态的影响明显,其结晶形态的差别与蒸汽压有关。在不同的温度下PCL结晶形态都成树枝状晶体,且分枝宽度随着过冷度的降低而增加。     

Epitaxial growth on porous GaAs substrates

We report on the electrochemical preparation of porous GaAs substrates in fluoride-iodide aqueous electrolytes for the lattice mismatched epitaxial growth from the vapor phase. The aim is to gain control over the uniformity of the pore nucleation layer and pore branching below this layer to achieve structures with a high degree of porosity and periodicity while leaving minimum damage on the substrate surface. Layers of In_xGa_1-xAs with varying In content are grown on GaAs substrates with different pore geometries and depths. Substantial differences in the surface morphology and photoluminescence efficiency of the layers grown on porous and conventional substrates are observed.     

Exponentially increased nucleation ability for poly(L-lactide) by adding acid-oxidized multiwalled carbon nanotubes with reduced aspect ratios

Acid-oxidized multiwalled carbon nanotubes (A-MWCNTs) with a range of reduced aspect ratios (from about 11 to 5.8) were obtained by acid oxidization of MWCNTs in the mixture of HNO 3 and H 2 SO 4 for varying periods of 1, 3, 8 and 12 h, respec- tively. The aspect ratios and surface functionalization of A-MWCNTs were well characterized by scanning electron microsco- py (SEM), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy and thermogravimetric analysis (TGA). Poly(L-lactide)/A-MWCNT composites containing 0.5 wt% A-MWCNTs with a range of reduced aspect ratios were prepared by solution cast. The effects of added A-MWCNTs on the isothermal crystallization kinetics of poly(L-lactide)/A-MWCNT composites were investigated by means of differential scanning calorimetry (DSC), rheology and polarized optical microscopy (POM). It is surprising to find that not only the addition of A-MWCNTs effectively increases the poly(L-lactide) (PLA) crys- tallization kinetics, but also the nucleation ability of A-MWCNTs for PLA crystallization exponentially increases with the re- duced aspect ratio, that is to say, those with lower aspect ratios show much stronger nucleation ability for PLA crystallization than those with higher aspect ratios. The exponentially increased nucleation ability of A-MWCNTs with a range of reduced aspect ratios for PLA crystallization is disclosed.     

Fast growth rates of polyethylene single crystals grown at high temperatures and their relevance to crystallization theories

The rates of growth of polyethylene single crystals grown from dilute solution in hexadecane and tetradecanol have been measured over the temperature range T_c = 98–120°C by following the change in turbidity during crystallization of a suspension of crystals of known shape and final size. The rates decrease similarly with T_c in each solvent, but for a given supercooling crystals grow much faster in tetradecanol where the corresponding crystallization temperature is higher. Similarly, the rates are much higher in hexadecane than those previously reported from xylene at equivalent supercoolings but lower T_c. Changes in the corresponding crystal morphologies as T_c is raised are quantified in terms of the axial ratio and the degree of curvature of the nominally {100} faces, both of which increase with T_c. The results can be interpreted as showing a transition from regime I to regime II growth in both solvents, which agrees both qualitatively and quantitatively with the predictions of the nucleation-based kinetic theories. Such a transition has never before been reported for solution crystallization. Using this analysis, reasonable values are obtained for the crystal side-surface energy σ of 7.4–7.5 erg cm^?2 and for the regime I substrate length L of 0.14 μm. No correlation is found between crystal morphology and growth rate and there are no discontinuous changes in morphology at the proposed transition points. The occurrence of curved crystal edges raises the fundamental issue of how to reconcile noncrystallographic growth surfaces with nucleation-controlled growth. A new approach to polymer crystal growth based on equilibrium surface roughening, which does not require nucleation, is therefore very pertinent in this respect and this is discussed.     

Formation of octacalcium phosphate by heterogeneous nucleation on a titania surface

Biocompatibility of the surfaces of titanium dental implants can be improved by covering them with calcium phosphate crystals, which makes the surface bioreactive. Possibly the most effective bioreactive foreign material that improves osteointegration and adsorption/binding of extracellular proteins and structural proteins is crystalline octacalcium phosphate {2×[Ca₄H(PO₄)₃·2.5H₂O] or Ca₈(HPO₄)₂(PO₄)₄·5H₂O, OCP}. In this work the building up of OCP crystals on the surface of TiO₂ anatase is examined in the process of heterogeneous nucleation from constant-composition solutions of CaCl₂ and KH₂PO₄ at constant pH (pH 6.8) and ionic strength (I=0.05 M), in dense titania suspensions. Constant relative supersaturation with regard to the calcium phosphate formation was maintained by the controlled addition of the reagent solutions, according to the desired speed of crystallization. The surface saturation value of calcium ion adsorption was measured by detecting the pH decrease during CaCl₂ addition in a separate experiment. The OCP crystallization was also conducted on the surface of an evaporated titanium layer, and on titanium metal disks. The surface of the disks was modified by the laser ablation method in order to increase the oxide layer thickness. Calcium phosphate crystals formed on the surface of the modified titanium disks, but not in an appreciable amount on the surface of the evaporated titanium layer.     

Lamellar orientation in thin films of symmetric semicrytalline polystyrene-b-poly(ethylene-co-butene) block copolymers: effects of molar mass, temperature of solvent evaporation, and annealing

Orientation of the lamellar microdomains in thin films of three symmetric polystyrene-b-poly(ethylene-co-butylene) block copolymers (S65E155, S156E358, and S199E452) on mica was investigated via atomic force microscopy (AFM), grazing incidence X-ray diffraction (GIXRD) and X-ray photoelectron spectroscopy (XPS). The results show that lamellar orientation in the SxEy block copolymers greatly depends on the molar mass of the block copolymers, the temperature of solvent evaporation, and annealing. The nascent thin film of the low molar mass block copolymer, S65E155, shows a multilayered structure parallel to the mica surface with the PS block at both polymer/mica and polymer/air interfaces, but the high molar mass block copolymers, S156E358 and S199E452, exhibit a structure with lamellar microdomains perpendicular to the mica surface. When the solvent is evaporated at a lower temperature, the crystallization rate is fast and a two-dimensional spherulite structure with the lamellar microdomains perpendicular to the mica surface is observed. Annealing of all the thin films with lamellar microdomains perpendicular to the mica surface leads to morphological transformation into a multilayered structure parallel to the mica surface. In all SxEy thin films on mica, the stems of PE crystals are always perpendicular to the interface between the lamellar PE and PS microdomains. A mechanism is proposed for the formation of different microdomain orientations in the thin films of semicrystalline block copolymers. When the thin film is prepared from a homogeneous solution, microdomains perpendicular to the substrate surface are formed rapidly for strongly segregated block copolymers or at a lower crystallization temperature and kinetically trapped by the strong segregation strength or solidification of crystallization, while for weakly segregated block copolymers or at slower crystallization rate, the orientation of the microdomains is dominated by surface selectivity.     

Epitaxial and graphoepitaxial growth of isotactic polypropylene (iPP) from the melt on highly oriented high density polyethylene (HDPE) substrates

Although under normal conditions only the crystallization behavior of PE on oriented iPP substrates can be studied due to the higher melting point of iPP, the faster crystallization rate of a molten, oriented HDPE film compared to a nonoriented iPP layer was used to study the crystallization of iPP on the oriented HDPE film by means of transmission electron microscopy (TEM) and electron diffraction (ED). Besides the known epitaxial relationship of HDPE/iPP with their chains 50° apart, two new orientation relationships with (a) chains of both polymers parallel and (hk0)_iPP in contact with the HDPE substrate, and (b) the a‐axis of iPP crystals parallel to the chain direction of HDPE but (001)_iPP in contact with the HDPE substrate were observed. Both orientations are assumed as graphoepitaxy. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1893–1898, 1999     

Induction and inhibition of preferential enrichment by controlling the mode of the polymorphic transition with seed crystals

Both induction and inhibition of "preferential enrichment", an unusual symmetry-breaking enantiomeric-resolution phenomenon observed upon simple recrystallization of a certain kind of racemic crystals from organic solvents, have been successfully achieved by controlling the mode of the polymorphic transition during crystallization with appropriate seed crystals. Such control of the polymorphic transition can be interpreted in terms of a novel phenomenon consisting of 1) the adsorption of prenucleation aggregates, 2) the heterogeneous nucleation and crystal growth of a metastable crystalline form, and 3) the subsequent polymorphic transition into the more stable form; these three processes occur on the same surface of a seed crystal. We refer to this phenomenon as an "epitaxial transition", which has been confirmed by means of in situ attenuated total reflection (ATR) FTIR spectroscopy in solution and the solid state, differential scanning calorimetry (DSC) measurements of the deposited crystals, and X-ray crystallographic analysis of the single crystals or the direct-space approach employing the Monte Carlo method with the Rietveld refinement for the structure solution from the powder X-ray diffraction data.     

Isothermal crystallization of polypropylene/surface modified silica nanocomposites

In the present work, 3-methacryloxypropyltrimethoxy-silane silanized silica(SiO_2-WD70) and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide immobilized silica(SiO_2-WD70-DOPO) nanoparticles were prepared. Silica, SiO_2-WD70 and SiO_2-WD70-DOPO were incorporated into polypropylene(PP) by melt compounding. Differential scanning calorimetry(DSC), X-ray diffraction(XRD) and polarized optical microscopy(POM) were employed to investigate the isothermal crystallization behavior of PP and PP/silica composites. The kinetic constant(kn), and half crystallization time(t1/2) were calculated by Avrami equation,while the surface free energy of folding was calculated by Lauritzen-Hoffman theory. The increased kn, decreased t1/2 and the surface free energy(σe) in the order of PP, PP/SiO_2, PP/SiO_2-WD70 and PP/SiO_2-WD70-DOPO nanocomposites were attributed to the surface modification of silica. XRD indicated that SiO_2-WD70-DOPO addition had no effect on PP crystal structure but accelerated the crystallization rate. POM determined that SiO_2-WD70-DOPO addition promoted the nucleation of PP by inducing a higher nucleation density during isothermal conditions. The surface modified nanoparticle SiO_2-WD70-DOPO might find possible application as a new type of inorganic nano-sized nucleation agent for PP.