Rheological,morphological and mechanical properties of flax fiber polypropylene composites: influence of compatibilizers

In this work, the rheological, mechanical and morphological properties of flax fiber polypropylene composites were investigated. The effect of incorporating a polypropylene grafted acrylic acid or a polypropylene grafted maleic anhydride on these properties has been studied as well. According to scanning electron microscopic observations and tensile tests, the addition of a compatibilizer improved the interfacial adhesion between the flax fibers and the polymer matrix. The tensile modulus of composite containing 30 wt% flax fibers was improved by 200 % and the tensile strength improved by 60 % in comparison with the neat PP. Plasticizing effect of the compatibilizers as a result of their lower melt flow index was also shown to decrease the rheological properties of the composites, even though the effect was not pronounced on the mechanical properties.     

Flexural properties of fiber‐reinforced polypropylene composites with and without a transcrystalline layer

The flexural properties of isotactic polypropylene (PP) matrix composites reinforced with 5–30 vol% of unidirectional pitch‐based carbon, polyacrylonitrile (PAN)‐based carbon, e‐glass or aramid fibers were measured using both static and dynamic test methods. Previous research has shown that these pitch‐based carbon and aramid fibers are capable of densely nucleating PP crystals at the fiber surface, leading to the growth of an oriented interphase termed a “transcrystalline layer” (TCL), while the e‐glass and PAN‐based carbon fibers show no nucleating ability. The PP matrices examined included unmodified homopolymers, nucleated homopolymers and PP grafted with maleic anhydride (MA). The composites based on the unmodified PP homopolymers all exhibited poor fiber/matrix adhesion, regardless of fiber type and presence or absence of a TCL. The addition of nucleating agent to the PP matrix had no measurable effect on either the amount of TCL material in pitch‐based carbon‐fiber‐reinforced composites, as measured by wide‐angle X‐ray scattering, WAXS, or the static flexural properties of the composites reinforced with either type of carbon fiber. However, MA grafting reduced the transcrystalline fraction of the matrix in pitch‐based carbon‐fiber‐reinforced composites; at the highest level of MA grafting, the TCL was completely suppressed. In addition, high levels of MA grafting improved the transverse flexural modulus of the composites containing both types of carbon fibers, and reduced the extent of fiber pull‐out, indicating an improvement in fiber/matrix adhesion. Copyright © 1999 John Wiley & Sons, Ltd.     

Water‐dispersive PLA‐based materials: from reactive melt processing to properties

Melt blending of poly(l ‐lactide) (PLLA) and water‐soluble polymers was carried out through reactive melt processing with the objective to prepare water‐dispersible PLLA‐based materials. For this purpose, both polyvinyl alcohol (PVOH) and hydroxyethyl cellulose (HEC) were considered. Prior to melt blending, the preparation of plasticized PVOH and plasticized HEC was performed. The so‐obtained blends have been characterized in terms of morphology and thermomechanical properties. The morphological analysis evidenced the possibility to prepare co‐continuous PLLA/plasticized HEC blends. Nevertheless, their low melt strength did not allow producing monofilaments by melt spinning. Thus, PVOH was considered as an alternative to HEC. The results showed that using maleic anhydride‐grafted polylactide as a compatibilizer for PLLA/plasticized PVOH 40/60 (w/w) blends allowed preparing co‐continuous blends leading to tough monofilaments with high ultimate elongation. Moreover, the assessment of the water dispersiveness revealed that the monofilaments readily swelled in water and started to break up after 30 min. A full fragmentation of the monofilaments was observed within 1 hr. Copyright © 2015 John Wiley & Sons, Ltd.     

The interfacial feature of thermoplastic polystyrene composite filled with nitric acid oxidized carbon fiber

The quality of interfacial interaction is dictated by the surface chemistry of the carbon fibers and the composition of the matrix. The composition of polystyrene was modified by the addition of maleic anhydride (MAH) grafted polystyrene. The surface properties of the various matrix formulations were characterized by contact angle. Carbon fibers were modified by oxidation in nitric acid. The surface composition of the carbon fibers was characterized. The interaction between modified polystyrene and the carbon fibers was studied by single fiber pull‐out tests. The best adhesion behavior was achieved between polystyrene containing grafted MAH and nitric acid oxidation carbon fibers. The addition of MAH‐grafted polystyrene to the unmodified polystyrene caused the interfacial shear strength (IFSS) to increase. The IFSS of this fiber‐matrix combination allowed for the full utilization of the tensile strength of polystyrene. Copyright © 2009 John Wiley & Sons, Ltd.     

Polyamide 66/EPR‐g‐MA blends: mechanical modeling and kinetic analysis of thermal degradation

The present investigation deals with the mechanical, thermal, and morphological properties of binary nylon 66/maleic anhydride grafted ethylene propylene rubber (EPR‐g‐MA) blends at different dispersed phase (EPR‐g‐MA) concentrations. The effects of EPR‐g‐MA concentration and dispersed particle size on the mechanical properties of the blends were studied. Analysis of the tensile data in terms of various theoretical models revealed the variation of stress concentration effect with blend composition and the improvement of interfacial adhesion between dispersed rubber phase and nylon 66 matrix. The thermal degradation of the blends was analyzed by nonisothermal thermogravimetric analysis (TGA). It was found that the activation energy (E_a) and overall reaction order of thermal degradation decreased with increasing EPR‐g‐MA content. The scanning electron microscopic (SEM) analysis showed a significant decrease in dispersed particle size with increasing EPR‐g‐MA content, which was explained on the basis of the level of chemical interaction (in situ compatibilization) between nylon 66 and EPR‐g‐MA. The surface morphology of the nylon 66/EPR‐g‐MA blends was illustrated by the roughness of atomic force microscopy (AFM) images. Copyright © 2008 John Wiley & Sons, Ltd.     

Reactive melt blends of thermoplastic polyolefins,MAH‐g‐PP and nylon 6

Reactive melt blends of an ethylene‐propylene‐diene terpolymer (EPDM) based thermoplastic elastomer (TPE), maleic anhydride grafted polypropylene (MAH‐g‐PP), and nylon 6 were prepared in a single screw extruder and evaluated in terms of morphological, rheological, thermal, dynamic mechanical, and mechanical properties of the blends. It was found that MAH‐g‐PP‐co‐nylon 6 copolymers were in situ formed and acted as effective compatibilizers for polypropylene (PP) and nylon 6. Phase separation of PP and EPDM in TPE increased with the addition and increasing amount of MAH‐g‐PP and nylon 6, leading to decreased glass transition temperature (T_g) of TPE and increased crystalline melting temperature (T_m) of PP. Copyright © 2004 John Wiley & Sons, Ltd.     

A weak cation exchanger by encapsulating silica with maleic anhydride–modified polyvinyl alcohol

A novel weak cation exchanger is described by encapsulating silica with a (or multiple) layer(s) of maleic anhydride–modified polyvinyl alcohol coating(s). The preparation method is facile and fast, which is simply performed by dipping silica particles into maleic anhydride–modified polyvinyl alcohol solution as‐synthesized, then filtering and curing thermally, and finally generating a thin coating onto silica particles. Multiple layers of maleic anhydride–modified polyvinyl alcohol coatings can be generated by repeating above steps, offering an easy way to manipulate the capacity. The obtained weak cation exchanger demonstrated high separation efficiency and good selectivity toward common inorganic cations, for example, high plate count of 81 000 per meter was obtained for NH₄⁺. Simultaneous separation of alkali and alkaline earth metals could be achieved within 14 min under isocratic conditions.     

Fibre‐forming blends of polypropylene and polyethylene terephthalate

Bicomponent fibres represent of the new ways for the preparation of synthetic fibres with more variable properties. The polypropylene (PP)‐poly(ethylene terephthalate) (PET) fibre‐forming blend is very interesting because of the improvement of dyeability from bath and some mechanical properties of PP fibres. The new polymer additives containing ester groups which can be added as masterbatches during melting and extrusion processes have been developed in the last years. It has been found that rheological properties of the basic polymer (PP) and polymer additives have a significant role in the blend formation and in spinning. In this work, the influence of some non‐reactive low‐molecular compounds on the processing of fibre‐forming PP‐PET blends and on the properties of blend fibres are presented.     

Poly(lactic acid)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer/sepiolite nanocomposites: Investigation of thermo‐mechanical and morphological properties

In this study, sepiolite nanoclay is used as reinforcing agent for poly(lactic acid) (PLA)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer (SEBS‐g‐MA) 90/10 (w/w) blend. Effects of sepiolite on thermal behavior, morphology, and thermomechanical properties of PLA/SEBS‐g‐MA blend were investigated. Differential scanning calorimetry results showed 7% improvement in crystallinity at 0.5 wt% of sepiolite. The nanocomposite exhibited approximately 36% increase in the tensile modulus and 17% increase in toughness as compared with the blend matrix at 0.5 and 2.5 wt% of sepiolite respectively. Field emission scanning electron microscopy and transmission electron microscopy images exhibited sepiolite‐induced morphological changes and dispersion of sepiolite in both PLA and SEBS‐g‐MA phases. Dynamic mechanical analysis and wide angle X‐ray diffraction present evidences in support of the reinforcing nature of sepiolite and phase interaction between the filler and the matrix. This study confirms that sepiolite can improve tensile modulus and toughness of PLA/SEBS‐g‐MA blend.     

Effects of functionalized multiwalled carbon nanotubes on the morphologies and mechanical properties of PP/EVA blend

The maleic anhydride‐grafted multiwalled carbon nanotubes (MWCNTs‐g‐MA) have been introduced into polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blend. To clearly describe the effects of MWCNTs‐g‐MA on the morphology and mechanical properties of PP/EVA blends, the selective distribution of MWCNTs‐g‐MA in the blends is realized through different sample preparation methods, namely, MWCNTs‐g‐MA disperse in EVA phase and MWCNTs‐g‐MA disperse in PP matrix. The results show that the distribution of MWCNTs‐g‐MA has an important effect on the final morphology of EVA and the crystallization structure of PP matrix. Compared with PP/EVA binary blend, distribution of MWCNTs‐g‐MA in PP matrix induces the aggregation of EVA phase at high EVA content and the decrease of spherulite diameters of PP matrix simultaneously. However, when MWCNTs‐g‐MA are dispersed in the EVA phase, they induce more homogeneous distribution of EVA, and the crystallization behavior of PP is slightly affected by MWCNTs‐g‐MA. The corresponding mechanical properties including impact strength and tensile strength are tested and analyzed in the work. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1481–1491, 2009     

Ultra‐high molecular weight styrenic block copolymer/TPU blends for automotive applications: Influence of various compatibilizers

Thermoplastic elastomers (TPEs) based on new generation ultrahigh molecular weight styrene‐ethylene‐butylene‐styrene (SEBS) and thermoplastic polyurethane (TPU) are developed and characterized especially for automotive applications. Influence of maleic anhydride grafted styrene‐ethylene‐butylene‐styrene (SEBS‐g‐MA) and maleic anhydride grafted ethylene propylene rubber (EPM‐g‐MA) as compatibilizers has been explored and compared on the blends of SEBS/TPU (60:40). The amount of compatibilizers was varied from 0 to 10 phr. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) studies revealed the dramatic changes from a nonuniform to finer and uniform dispersed phase morphology. This was reflected in various mechanical properties. SEBS‐g‐MA modified blends showed higher tensile strength. EPM‐g‐MA modified blends also displayed considerable improvement. Elongation at break (EB) was doubled for the entire compatibilized blends. Fourier‐transform infrared spectrometry (FTIR) confirmed the chemical changes in the blends brought about by the interactions between blend components and compatibilizers. Both SEBS‐g‐MA and EPM‐g‐MA had more or less similar effects in dynamic mechanical properties of the blends. Additionally, melt rheological studies have also been pursued through a rubber process analyzer (RPA) to get a better insight.     

Drawing behavior and characteristics of laser‐drawn polypropylene fibers

Drawing behavior, flow drawing, and neck drawing, was studied for isotacticpolypropylene fibers in CO₂ laser drawing system, and the fiber structure and the mechanical properties of drawn fibers were analyzed. For a certain laser power, flow drawing of polypropylene (PP) was possible up to draw ratio (DR) 19.5. Though the drawing stress was very low, the flow‐drawn PP fiber exhibited oriented crystal structure and improved mechanical properties. On the other hand, neck‐drawing was accomplished from DR 4 to 12, with significant increase in drawing stress that enhanced the development of fiber structure and mechanical properties. Unlike PET, the drawing stress depends not only on the DR, but on irradiated laser power also. The 10–12 times neck‐drawn fibers were highly fibrillated. The fibers having tensile strength 910 MPa, initial modulus 11 GPa, and dynamic modulus 14 GPa were obtained by single‐step laser drawing system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 398–408, 2006     

Improving the Processing Ability and Mechanical Strength of Starch/Poly(vinyl alcohol) Blends through Plasma and Acid Modification

Summary: In this study, maleic anhydride (MA), and citric acid (CA) used as the processing additive and plasma treatment to improve the processing ability and mechanical strength of biodegradable starch/poly (vinyl alcohol) (PVA) blends were studied. The melt flow index (MFI) of starch/ glycerol/PVA (300g/60g/80g) blend was increased from 2.3g/10min to 32.7g/10min by adding 3g of MA and to 130 g/10min by adding MA and plasma treatment. The tensile strength of starch/glycerol/PVA blend increased from 3.48 to 6.21 MPa by adding 1.5g of MA and 1.5g of CA, while it increased to 6.26 MPa by plasma treatment. Esterification reaction which was evidenced by FTIR has been showed to improve the compatibility between starch and PVA when MA was dissolved into glycerol and glycerol grafted onto plasma pretreatment PVA. Thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) imaging were used to study the morphology of extruded blends.     

Kapok/cotton fabric–polypropylene composites

Kapok/cotton fabric has been used as reinforcement for conventional polypropylene and maleic anhydride grafted polypropylene resins. Treating the reinforcement with acetic anhydride and sodium hydroxide has modified the fabric (fibres). Thermal and mechanical properties of the composites were investigated. Results show that fibre modification gives a significant improvement to the thermal properties of the plant fibres, whereas tests on the mechanical properties of the composites showed poor tensile strength. Mercerisation and weathering were found to impart toughness to the materials, with acetylation showing slightly less rigidity compared to other treatments on either the fibre or composites. The modified polypropylene improved the tensile modulus and had the least toughness of the kapok/cotton reinforced composites. MAiPP reinforced with the plant fibres gave better flexural strength and the same flexural modulus at lower fibre content compared with glass fibre reinforced MAiPP.     

Interphase compatibilization of composites with immiscible blends as matrix: Glass beads filled nylon 6 / polypropylene blend-composite

The effect of a filler on the compatibility of an immiscible Nylon 6/polypropylene blend is studied. A compatibilized system with maleic anhydride grafted polypropylene is used as a reference. Dynamic mechanical analysis, differential scanning calorimetry and scanning electron microscopy measurements are performed for these two distinct systems containing treated and non-treated glass spheres. An improvement of the properties towards surface-induced compatibilization is observed when the filler surface is treated with a suitable silane coupling agent. Changes in the viscosity and main relaxations of the studied system are correlated with the presence of the filler and with its surface treatment. The crystallinity, adhesion and morphology behavior supports the rheological results. In this system, the filler takes not only the usual role of reinforcing material but also a new role as modifier of the interphase structure.     

Effect of the initial maleic anhydride content on the grafting of maleic anhydride onto isotactic polypropylene

A series of ¹³C‐enriched maleic anhydride grafted isotactic polypropylene samples were prepared in solution at 170 °C by changes in the initial maleic anhydride content. The NMR spectra of the samples showed that the signals of the maleic anhydride attached to the tertiary carbons of the isotactic polypropylene chains increased considerably with increasing maleic anhydride content, whereas the signals of the maleic anhydride on the radical chain ends (with a single bond) arising from β scission did not. On the other hand, the signals of the maleic anhydride on the radical chain ends with double bonds increased markedly with increasing maleic anhydride content, and this suggested that β scission could occur extensively after maleic anhydride was attached to the tertiary carbons. As a result, the molecular weight of the grafted polypropylene decreased significantly with increasing maleic anhydride content in this study. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5529–5534, 2005     

Ultrahigh‐molecular‐weight‐polyethylene‐fiber surface treatment by electron‐beam‐irradiation‐induced graft polymerization and its effect on adhesion in a styrene–butadiene rubber matrix

Aiming to develop a high‐performance fiber‐reinforced rubber from styrene–butadiene rubber (SBR), we applied a special technique using electron‐beam (EB)‐irradiation‐induced graft polymerization to ultrahigh‐molecular‐weight‐polyethylene (UHMWPE) fibers. The molecular interaction between the grafted UHMWPE fibers and an SBR matrix was studied through the evaluation of the adhesive behavior of the fibers in the SBR matrix. Although UHMWPE was chemically inert, two monomers, styrene and N‐vinyl formamide (NVF), were examined for graft polymerization onto the UHMWPE fiber surface. Styrene was not effective, but NVF was graft‐polymerized onto the UHMWPE fibers with this special method. A methanol/water mixture and dioxane were used as solvents for NVF, and the effects of the solvents on the grafting percentage of NVF were also examined. The methanol/water mixture was more effective. A grafting percentage of 16.4% was the highest obtained. This improved the adhesive force threefold with respect to that of untreated UHMWPE fibers. These results demonstrated that EB irradiation enabled graft polymerization to occur even on the inert surface of UHMWPE fibers. However, the mechanical properties of the fibers could be compromised according to the dose of EB irradiation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2595–2603, 2004     

Preparation and Properties of Alginate/Water‐Soluble Chitin Blend Fibers

Water‐soluble chitin (half‐deacetylated chitin) was prepared from chitosan by N‐acetylation with acetic anhydride. Alginate/water‐soluble chitin blend fibers were prepared by spinning their mixture solution through a viscose‐type spinneret into a coagulating bath containing aqueous CaCl₂ and ethanol. The structure and properties of the blend fibers were studied with the aids of infrared spectra (IR), X‐ray diffraction (XRD) and scanning electron microscopy (SEM). structure analysis indicated good miscibility existed between alginate and water‐soluble chitin, due to the strong interaction from the intermolecular hydrogen bonds and electrostatic interactions. Best values for the dry tensile strength and breaking elongation were obtained when the water‐soluble chitin content was 30 wt%. The wet tensile strength and breaking elongation decreased with the increase of water‐soluble chitin content. The introduction of water‐soluble chitin in the blend fiber can improve the water‐retention properties of the blend fiber compared to pure alginate fiber. The fibers treated with aqueous solution of silver nitrate have good antibacterial activity to Staphylococcus aureus.     

Surface modification of carbon fiber via electron‐beam irradiation grafting

In this paper, the surface properties of polyacrylonitrile‐based carbon fibers is improved by electron‐beam (EB) irradiation in maleic anhydride/acetone solution at 100, 150, 200 and 150 KGy. Experimental study of this paper is carried out to identify surface topography, surface chemical composition and functional groups, adsorption ability and interface properties of CF/epoxy composites. The results reveal that the roughness of carbon fiber surface is increased obviously after modification by EB irradiation grafting technology. The ratio value of O/C and the relative content of oxygen functional groups on fiber surface are improved effectively, comparing with the unmodified carbon fiber. Besides, adsorption of carbon fiber on epoxy and the mechanical performance of CF/epoxy composites are clearly enhanced after irradiation grafting modification. Copyright © 2012 John Wiley & Sons, Ltd.     

Surface modification of ultrahigh‐molecular‐weight polyethylene fibers

To prevent the loss of fiber strength, ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers were treated with an ultraviolet radiation technique combined with a corona‐discharge treatment. The physical and chemical changes in the fiber surface were examined with scanning electron microscopy and Fourier transform infrared/attenuated total reflectance. The gel contents of the fibers were measured by a standard device. The mechanical properties of the treated fibers and the interfacial adhesion properties of UHMWPE‐fiber‐reinforced vinyl ester resin composites were investigated with tensile testing. After 20 min or so of ultraviolet radiation based on 6‐kW corona treatment, the T‐peel strength of the treated UHMWPE‐fiber composite was one to two times greater than that of the as‐received UHMWPE‐fiber composite, whereas the tensile strength of the treated UHMWPE fibers was still up to 3.5 GPa. The integrated mechanical properties of the treated UHMWPE fibers were also optimum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 463–472, 2004