Online monitoring of birefringence development in heat‐setting polymer films with a fast dual‐wavelength optical technique. II. Uniaxially oriented PEN/PEI films

The influence of poly(ether imide) (PEI) on the structural ordering process in heat setting from the preoriented state of poly(ethylene 2,6‐naphthalene dicarboxylate) (PEN)/PEI blend films was investigated with the two‐color online birefringence system. The addition of small amounts of noncrystallizable PEI enhanced the crystallization from the preoriented state. This was attributed to the loosening of the structure with the addition of lower density and bulkier PEI at small concentrations. With a maximum effect around 15% PEI, a further increase in the concentration resulted in a dilution effect that spatially separated the crystallizable PEN chains. This slowed down the structural rearrangement process during heat setting. At elevated temperatures, the real‐time birefringence data obtained from the developed two‐color birefringence system temporally located the relaxation that followed with an increase in birefringence. This was associated with molecular relaxation due to melting followed by crystallization and partial reorientation of crystalline regions in the original stretching direction. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1147–1159, 2001     

Real‐time orientation and crystallinity measurements during the isotactic polypropylene film‐casting process

A method based on Fourier transform infrared (FTIR) transmission spectra is proposed to measure the crystallinity of isotactic polypropylene (iPP) samples. The method parameters were tuned as compared with wide‐angle X‐ray scattering measurements performed on test samples characterized by different crystallinity values obtained by solidification of thin iPP films under several cooling rates in a homemade device. The FTIR dichroic ratio measurements were adopted to measure crystalline and average Hermans' orientation factors of iPP samples obtained by film casting. The crystalline orientation measurement method was validated as compared with the birefringence measurement. The techniques were successfully used in real time during some film‐casting runs with a suitably modified FTIR system made of a spectrometer equipped with two optical guidelines and an external detector. Real‐time measurements are reported and discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 998–1008, 2003     

Role of molten fraction on the structural evolution in stretching and cooling of crosslinked low‐density polyethylene: Real‐time mechano‐optical measurements

We investigated the uniaxial deformation behavior of crosslinked low‐density polyethylene in partially and substantially molten states using a real‐time true stress–strain birefringence system. The stress–birefringence behavior exhibits a multiregime behavior during stretching and holding process. The details of this regime behavior are primarily governed by the degree of unmelted crystallinity as it has a dominant role in the long‐range structural connectivity. When the long‐range physical connectivity is present, a three‐regime nonlinear stress–optical behavior was observed. When the long‐range connectivity is substantially eliminated at higher temperatures, the regime I behavior disappears. Structural studies including cooling process reveal that the lower the proportion of molten material during stretching, the higher the concentration of fibrillar structure and the shorter are the lengths of the kebabs that exhibit twisted lamellae after solidification. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1825–1841, 2005     

Morphological changes of annealed poly‐ε‐caprolactone by enzymatic degradation with lipase

The effects of crystallinity and temperature on enzymatic degradation of poly‐ε‐caprolactone (PCL) films and structural changes after degradation have been studied using weight loss, differential scanning calorimetry, and optical microscopy. The weight loss during the enzymatic degradation of PCL suggested that the extent of biodegradation and the rate of degradation strongly depend on the initial crystallinity. PCL films of lower crystallinity (24%) degraded much faster than films of higher crystallinity (45%). The crystallinity of low‐crystalline PCL films increased with increasing degradation time, whereas the crystallinity of high‐crystalline PCL films decreased with time. The spherulite size increased with increasing degradation time for low‐crystalline samples but decreased with time for high‐crystalline samples. These results revealed that degradation occurs first in the amorphous region where the degradation rate is much higher, and the crystalline region of the PCL film started to degrade simultaneously for those PCL with higher crystallinity. The enzymatic degradation of PCL proceeded from the free amorphous to restricted amorphous followed by lamellar edges, where PCL chains have higher mobility irrespective of hydrolysis temperature. Caproic acid was identified as the primary product formed after degradation and confirmed by proton nuclear magnetic resonance spectroscopy, suggesting that degradation occurs through the depolymerization mechanism. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 202–211, 2010     

Structure evolution of α′‐phase poly(lactic acid)

Poly(lactic acid) films consisting of α′‐forms were prepared and uniaxially drawn. The effects of the draw rate at temperatures above the glass transition temperature on chain conformation, degree of crystallinity, and crystalline phase transformation were investigated by a combination of vibrational spectroscopy (infrared and Raman), differential scanning calorimetry, and wide‐angle X‐ray diffraction (WAXD). It was established that the α′‐crystal's phase of poly(lactic acid) films does not transform into either an α or β crystals on uniaxial drawing at a fixed draw ratio of 4. However, the degree of crystallinity was significantly increased on deformation. The structural change as a function of deformation also promotes an increase in the strain‐induced enthalpic relaxation endothermic peak appearing near the glass transition region. While the overall changes in physical properties can be attributed to the changes in the degree of crystallinity as a function of strain rate, polarized Raman spectra, and WAXD clearly illustrated changes and the differences in the amorphous and crystalline orientation as a function of processing conditions. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1446–1454, 2011     

Molecular orientation behavior of poly(vinyl chloride) as influenced by the nanoparticles and plasticizer during uniaxial film stretching in the rubbery stage

The structural evolution during uniaxial stretching of poly(vinyl chloride) films was studied using our real time spectral birefringence stretching machine. The effect of clay loading and the amount of plasticizer as well as the rate effects on the birefringence development and true mechanical response are presented with a final model summarizing the molecular phenomena during stretching. Mechano‐optical studies revealed that birefringence correlated with mechanical response (stress, strain, work) nonlinearly. This was primarily attributed to the preexisting strong network of largely amorphous chains connected via small crystallites that act as physical crosslinking points. These crystallites are not easily destroyed during the high‐speed stretching process as evidenced from the birefringence–true strain curves along with the X‐ray crystallinity measurements. At high speeds, the amorphous chains do not have enough time to relax and hence attain higher orientation levels. The crystallites, however, orient more efficiently when stretched at slow speeds. Apparently, some relaxation of the surrounding amorphous chains helps rotate the crystallites in the stretching direction. Overall birefringence is higher at high stretching speeds for a given true strain value. When the nanoparticles are incorporated, the orientation levels are increased significantly for both the crystalline and amorphous phases. Nanoplatelets increase the continuity of the network because they have strong interaction with the amorphous chains and/or crystallites. This in turn helps transfer the local stresses to the attached chains and increase the orientation levels of the chains. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 724–742, 2005     

Molecular orientation of rigid‐rod polyimide films characterized by polarized attenuated total reflection/fourier transform infrared spectroscopy

The variations in the molecular orientation of uniaxially drawn rigid‐rod polyimide films were systematically characterized in all three dimensions with polarized attenuated total reflection/Fourier transform infrared spectroscopy. The second‐order orientation coefficients were directly deduced from the anisotropy in IR absorptions of particular bands. With the draw ratio increasing, the state of the molecular orientation changed from being nearly planar to completely uniaxial via biaxial orientation, and the degree of orientation was much larger than that of a semirigid polyimide having an ether linkage at the same draw ratio, which originated from the rigid‐rod structure. In addition, the imide planes were rotationally oriented to the out‐of‐plane direction of the film geometry. Furthermore, the relationship between the molecular chain orientation and the in‐plane birefringence in the biaxial orientation state was examined. The intrinsic birefringence was estimated from biaxial orientation films to be 0.33 at a wavelength of 1307 nm. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 418–428, 2003     

Microstructural investigation of high‐speed melt‐spun nylon 6 fibers produced with variable spinning speeds

The structural details of high‐speed melt‐spun nylon 6 fibers at spinning speeds ranging from 4500 to 6100 m/min were investigated by solid‐state proton nuclear magnetic resonance (¹H NMR) spectroscopy, density and birefringence measurements, differential scanning calorimetry (DSC), and X‐ray diffraction (XRD). The analyses of the proton spin‐lattice relaxation times in the rotating frame and correlation times confirmed the existence of three different phases, the immobile crystalline, intermediate rigid amorphous, and mobile amorphous regions, in the fiber sample. At spinning speeds lower than 5200 m/min, the portion of the crystalline phase increased at the expense of the rigid amorphous region and then reached a plateau afterward, from which the mobile amorphous portion increased. Combined analyses of density and birefringence measurements, DSC, and XRD in conjunction with NMR results indicated that the formation of the γ crystal became predominant compared to that of the α crystal. The orientation factor of the crystalline phase increased slightly with increasing spinning speed, whereas the amorphous orientation factor decreased because of the increase of the purely amorphous region. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1285–1293, 2000     

Evolution in surface morphology during rapid microwave annealing of PS‐b‐PMMA thin films

Microwave annealing enables rapid (60 s) ordering and orientation of block copolymer films. The developed morphology in polystyrene‐block‐poly(methyl methacrylate) (PS‐b‐PMMA) thin films depends on details of the heating rate that is controlled by microwave output energy as well as the sample location in the microwave. Over a wide heating rate (1.1–2.7 °C/s), perpendicular orientation of the cylindrical mesostructure at the surface is >50% after 60 s, but goes through a maximum at 1.8 °C/s leading to approximately 97% perpendicular cylinders at the surface. The propagation of this perpendicular surface morphology through the film thickness is also dependent upon the microwave annealing conditions. The surface structure evolves with the microwave annealing time from imperfect ordering to perpendicular cylinders to parallel cylinders as the annealing time increases. This work demonstrates the importance of controlling the heating rate during microwave annealing, which will be critical for optimizing microwave conditions for directed self‐assembly. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1499–1506     

Assessing crystalline lamellae orientation impact on the properties of semi‐crystalline polymer‐clay nanocomposites

Semi‐crystalline polymer‐clay nanocomposite properties are often considered only by their clay dispersion state. The purpose of this work is to highlight texture effects on semi crystalline polymer‐clay properties. Maleic anhydride‐grafted polyethylene nanocomposites with two different processing techniques (Blown Extrusion and Compression) were studied. The processing was shown to induce different crystalline lamellae orientation in the films but with no significant changes in the crystalline lamellae long period, degree of crystallinity, clay particle orientation morphology and dispersion. The impact of these specific textures on the nanocomposites barrier and tensile properties were reported. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1966–1975, 2008     

Structure and morphology control in thin films of regioregular poly(3‐hexylthiophene)

This review focuses on the structural control in thin films of regioregular poly(3‐hexylthiophene) (P3HT), a workhorse among conjugated semiconducting polymers. It highlights the correlation existing between processing conditions and the resulting structures formed in thin films and in solution. Particular emphasis is put on the control of nucleation, crystallinity and orientation. P3HT can generate a large palette of morphologies in thin films including crystalline nanofibrils, spherulites, interconnected semicrystalline morphologies and nanostructured fibers, depending on the elaboration method and on the macromolecular parameters of the polymer. Effective means developed in the recent literature to control orientation of crystalline domains in thin films, especially by using epitaxial crystallization and controlled nucleation conditions are emphasized. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1218–1233, 2011     

Water‐sorption behaviors of poly(3,4′‐oxydiphenylene pyromellitimide) films depending on the thickness variation

The effect of film thickness on the water‐sorption behaviors of poly(3,4′‐oxydiphenylene pyromellitimide) (PMDA‐3,4′ODA) films was gravimetrically investigated and interpreted with a Fickian diffusion model in films. The diffusion coefficient increased with increasing film thickness, whereas the water uptake and the activation energy decreased. Overall, the water‐sorption behaviors of PMDA‐3,4′ODA films are strongly dependent on the changes in morphological structure, which originated from the variation in the film thickness. As the film thickness increased, the molecular in‐plane orientation decreased, consequently leading to the increased diffusion coefficient and decreased activation energy. In contrast, the water uptake decreased with increasing film thickness because of the increase in the out‐of‐plane packing order. The diffusion coefficient and activation energy were strongly dependent on the in‐plane orientation in the films. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 669–676, 2001     

Calorimetry of nanophase‐separated poly(oligoamide‐alt‐oligoether)s

The miscibility, crystallization, vitrification, and melting behavior of multiblock copolymers consisting of alternating components of oligo[imino(1‐oxododecamethylene)] and oligo(oxytetramethylene) were investigated in their dependence of composition and molecular mass of the blocks. In all compositions studied, the copolymers present two separate glass transitions at temperatures not far from those of the corresponding homopolymers. The immiscible components are linked by chemical bonds to nanophase‐separated layers. In such a situation, the structure and mobility of each phase affect the other, causing small shifts of the glass‐transition temperatures. The enthalpy‐based crystallinity was calculated separately for each component, using the known information on heat capacities and latent heats. The crystallinity is influenced by the block lengths. The oligoamide segments crystallize from an isotropic melt with a relatively high crystallinity, whereas the oligoether blocks solidify in the presence of crystals and glass of the second component in the adjacent solid nanophases, which greatly reduces their overall long‐range chain mobility, and as a consequence, their crystallinity is rather small. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1594–1604, 2001     

Higher order structural analysis of stereocomplex‐type poly(lactic acid) melt‐spun fibers

The higher order structure of stereocomplex‐type poly(lactic acid) melt‐spun fibers of an equimolar blend of poly(L ‐lactic acid) and poly(D ‐lactic acid) was analyzed with wide‐angle X‐ray diffraction (WAXD) and birefringence measurements. Two different crystalline structures were observed in the fibers: α‐form homocrystals and stereocomplex crystals. The weight fractions of the two crystals were estimated with the WAXD integrated intensity data. The crystalline orientation factors were obtained from the WAXD measurements. Well‐oriented homocrystals formed during a drawing process at the crystallization temperature of the homocrystal. Drawing above this temperature caused the stereocomplex crystal to be formed. The crystalline orientation tended to be lower with increasing drawing temperatures. Through the combination of the intrinsic birefringence and the fractions of the α‐form homocrystals and stereocomplex crystals, the birefringence of the amorphous phase was evaluated. The amorphous birefringence stayed positive and decreased with increasing drawing temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 218–228, 2007     

Shear piezoelectricity in single‐wall carbon nanotube/poly(γ‐benzyl‐L‐glutamate) composites

Single‐wall carbon nanotubes (SWCNTs) have been added to high molecular weight poly(γ‐benzyl‐L ‐glutamate), or PBLG, to evaluate their effects on the polymer's shear piezoelectricity. While the addition of SWCNTs increased various PBLG physical properties such as electrical conductivity, dielectric constant, several mechanical properties, and electrostriction coefficient, the shear piezoelectricity remained constant up to a 0.3 wt % SWCNT concentration. The composite crystallinity, orientation, and SWCNT alignment (measured by X‐ray diffraction, birefringence, and polarized Raman spectroscopy, respectively) were found to be constant up to this same concentration, corroborating the shear piezoelectric findings. PBLG composites made with acid‐treated (and therefore less electrically conductive) SWCNTs exhibited similar shear piezoelectric behavior, indicating that neither the SWCNT type, concentration (up to the percolation threshold), nor electrical conductivity influences PBLG shear piezoelectricity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Electric‐field‐induced chain orientation in poly(L‐lactic acid)

The orientational order was studied for melt‐state poly(L ‐lactic acid) under an external direct‐current electric field. A birefringence as high as 1.1 × 10^?2 was recorded against an external field of 1.0 MV/m at 190 °C. The evidence proved that a field–dipole interaction transferred from a randomly coiled conformation to a uniaxially drawn conformation. The field‐induced birefringence was temporally resolved, and the chain orientation and relaxation processes on the order of 100 s were observed in a real timescale after the field was turned on and off. A mechanism of chain orientation was examined with respect to the orientation polarization and viscoelasticity. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4433–4439, 2004     

Effect of crosslinking on the photoinduced orientation of azo groups in thin polymer films

A series of amorphous copolymers containing disperse red 1 and crosslinkable acrylic groups were prepared. The crosslinked polymers were prepared in thin films by thermal polymerization of the acrylic groups in the copolymers. The orientation induced by irradiation with a linearly polarized laser was measured as birefringence at several temperatures, and the effect of crosslinking on the photoinduced orientation was investigated. Crosslinking enhanced the stability of the photoinduced birefringence. In particular, crosslinking helped to maintain the birefringence both at high temperatures and after the linearly polarized laser was turned off. The birefringence dynamics was analyzed with biexponential curve fitting. Crosslinking influenced not only the birefringence levels but also its rate of growth. The growth rate of the photoinduced birefringence decreased by crosslinking, whereas the relaxation was not significantly affected. Although crosslinking restrained the mobility of the azo chromophores, a certain fraction could orient or move randomly even in highly crosslinked polymer networks. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1686–1696, 2001     

Optical properties and orientation in polyethylene blown films

We report structural factors affecting the optical properties of blown polyethylene films. Two types of blown polyethylene films of similar degrees of crystallinity were made from (1) single‐site‐catalyst high‐density polyethylene (HDPE; STAR α) and (2) Ziegler–Natta‐catalyst HDPE (ZN) resins. The STAR α film exhibited high clarity and gloss, whereas the ZN film was turbid. Small‐angle X‐ray scattering (SAXS), small‐angle light scattering (SALS), and optical microscopy gave quantitative and qualitative information regarding structure and orientation in the films. A new approach is described for determining the three‐dimensional lamellar normal orientation from SAXS. Both the clear STAR α and turbid ZN films had similar lamellar crystalline structures and long periods but displayed different degrees of orientation. It is demonstrated that optical haze is related to surface features that seem to be linked to the bulk morphology. The relationship between haze and structural orientation is described. The lamellar orientation is linked to rodlike structures seen in optical microscopy and SALS through a stacked lamellar or cylindrite morphology on a nanometer scale and through a fiberlike morphology on a micrometer scale. The micrometer‐scale, rodlike structures seem directly related to surface roughness in a comparison of index‐matched immersion and surface micrographs. The higher haze and lower gloss of the ZN film was caused by extensive surface roughness not observed in the STAR α film. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2923–2936, 2001     

Strain‐rate dependence of the microstructure and mechanical properties for hot‐air‐drawn nylon 6 fibers

A hot‐air (HA) drawing method was applied to nylon 6 fibers to improve their mechanical properties and to study the effect of the strain rate in the HA drawing on their mechanical properties and microstructure. The HA drawing was carried out by the HA, controlled at a constant temperature, being blown against an original nylon 6 fiber connected to a weight. As the HA blew against the fiber at a flow rate of 90 liter/min, the fiber elongated instantaneously at strain rates ranging from 9.1 to 17.4 s⁻¹. The strain rate in the HA drawing increased with increasing drawing temperature and applied tension. When the HA drawing was carried out at a drawing temperature of 240 °C under an applied tension of 34.6 MPa, the strain rate was at its highest value, 17.4 s⁻¹. The draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest strain rate had a birefringence of 0.063, a degree of crystallinity of 47%, and a dynamic storage modulus of 20 GPa at 25 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1137–1145, 2000     

Effect of the initial matrix material on the structure of radiation‐grafted ion‐exchange membranes: Wide‐angle and small‐angle X‐ray scattering studies

Seven different fluoropolymer films were used as matrix materials for radiation‐grafted ion‐exchange membranes. The crystallinity and preferred orientation of these membranes were studied with wide‐angle X‐ray scattering, and the lamellar structure of the membranes was examined with small‐angle X‐ray scattering. The crystallinity of poly(vinylidene fluoride) (PVDF)‐based matrix materials varied between 57 and 40%, and the crystallinity of the sulfonated samples varied between 34 and 23%. The lamellar periods of PVDF‐based matrix materials were about 115 Å, and the lamellar periods of poly(ethylene‐alt‐tetrafluoroethylene) and poly(tetrafluoroethylene‐co‐hexafluoropropylene) were 250 and 212 Å, respectively. When the samples were grafted, the lamellar periods increased. Correlation function analysis showed very clearly that the long‐range order decreased because of grafting and sulfonation processes. For those samples that showed good proton conductivity, the lamellar period also increased because of sulfonation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1539–1555, 2002