Multivariable structural characterization of semicrystalline polymer blends by small‐angle light scattering

A new multi‐variable‐measurement approach for characterizing and correlating the nanoscale and microscale morphology of crystal‐amorphous polymer blends with melt‐phase behavior is described. A vertical small‐angle light scattering (SALS) instrument optimized for examining the scattering and light transmitted from structures ranging from 0.5 to 50 μm, thereby spanning the size range characteristic of the initial‐to‐late stages of thermal‐phase transitions (e.g., melt‐phase separation and crystallization) in crystal‐amorphous polymer blends, was constructed. The SALS instrument was interfaced with differential scanning calorimetry (DSC), and simultaneous SALS/DSC/transmission measurements were performed. We show that the measurement of transmitted light and SALS under H_V (cross‐polarized) optical alignments during melting can be used to reliably measure the thermodynamic (e.g., crystal melting and melt‐phase separation temperatures) and structural variables (e.g., crystalline fraction within the superstructures and volume fraction of superstructures) necessary for describing the multiphase behavior of crystal‐amorphous blends in one combined measurement. We also evaluate the orientation correlations of crystalline volume elements within the superstructures. Our results indicate that simultaneous measurement of transmitted light can provide a reliable estimate of the total scattering from density and orientation fluctuations and the melt‐phase separation temperature of polymer blends. For solution‐cast poly(?‐caprolactone)/poly(D,L‐lactic acid) blends, our multivariable measurements during melting provide the parameters necessary to generate a crystal–liquid and liquid–liquid phase diagram and characterize the solid‐state morphology. This opens up the challenge to explore use of our vertical SALS instrument as a rapid and convenient method for developing structure–property relationships for crystal‐amorphous polymer blends. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2714–2727, 2002     

Theoretical simulation of thermally induced phase separation in a main‐chain liquid‐crystalline polymer solution

Phase diagrams of main‐chain liquid‐crystalline polymer (MCLCP) solutions have been calculated self‐consistently on the basis of a simple addition of the Flory–Huggins free energy for isotropic mixing, the Maier–Saupe free energy for nematic ordering, and the Flory free energy for chain rigidity of the MCLCP backbone. The calculated phase diagram is an upper critical solution type overlapping with the nematic–isotropic transition. The phase diagram consists of liquid–liquid, liquid–nematic, and pure nematic regions. Subsequently, the dynamics of thermally induced phase separation and morphology development have been investigated by the incorporation of the combined free energy density into the coupled time‐dependent Ginzburg–Landau (model C) equations, which involve conserved compositional and nonconserved orientational order parameters. The numerical calculations reveal a variety of the morphological patterns arising from the competition between liquid–liquid phase separation and nematic ordering of the liquid‐crystalline polymer. Of particular interest is the observation of an inflection in the growth dynamic curve, which may be attributed to the nematic ordering of the MCLCP component, which leads to the breakdown of the interconnected domains. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 913–926, 2003     

Tailoring heterogeneous polymer networks through polymerization‐induced phase separation: influence of composition and processing conditions on reaction kinetics and optical properties

Polymerization‐induced phase separation from an all‐monomeric system by direct copolymerization offers the formation of heterogeneous polymeric structures without reliance on polymer blends, block copolymers, or interpenetrating polymer networks. This study examines the potential for the formation of compositional heterogeneity in copolymer networks obtained by free‐radical photopolymerizations of initially homogeneous mixtures of bisphenol A glycidyl dimethacrylate and isodecyl methacrylate as the comonomer ratios and polymerization conditions are varied. Comonomer proportions that control thermodynamic stability prior to (as determined by cloud point measurements) and during [as determined by turbidity measurements coupled with near‐infrared (IR) spectroscopy] polymerization were shown to be a more influential factor on phase separation than irradiance‐imposed kinetic control of the photopolymerization process. Through photorheometry coupled with near‐IR and ultraviolet–visible (UV–Vis), the onset of phase separation was shown to occur at very low conversions and always prior to gelation (as estimated by the crossover of G′/G″). © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1796–1806     

Phase separation induced by shear quenching in polymer blends with a diblock copolymer

The effects of adding A–B diblock copolymer to a polymer blend (A/B) on phase‐separation kinetics and morphology have been investigated in a fixed shallow‐quench condition (ΔT = 1.5 °C) by in situ time‐resolved light scattering and phase‐contrast optical microscopy. A shear‐quench technique was used in this study instead of a conventional temperature‐quench method. Mixtures of nearly monodisperse low relative‐molecular masses of polybutadiene (M_w = 2.8 kg/mol), polystyrene (M_w = 2.6 kg/mol), and a near‐symmetric butadiene–styrene diblock copolymer (M_w = 6.3 kg/mol) as an interfacial modifier were studied. We observed that the addition of the diblock copolymer could either retard or accelerate the phase‐separation kinetics depending on the concentration of the diblock copolymer in the homopolymer blends. In contrast to the conventional temperature quench, we observed complex phase‐separation kinetics in the intermediate and late stages of phase separation by the shear‐quench technique. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 819–830, 2001     

Viscoelastic properties and phase behavior of 12‐tert‐butyl ester dendrimer/poly(methyl methacrylate) blends

This study used refractometry, ultraviolet–visible spectroscopy, Fourier transform infrared spectroscopy, differential scanning calorimetry, and dielectric analysis to assess the viscoelastic properties and phase behavior of blends containing 0–20% (w/w) 12‐tert‐butyl ester dendrimer in poly(methyl methacrylate) (PMMA). Dendritic blends were miscible up through 12%, exhibiting an intermediate glass‐transition temperature (T_g; α) between those of the two pure components. Interactions of PMMA C?O groups and dendrimer N? H groups contributed to miscibility. T_g decreased with increasing dendrimer content before phase separation. The dendrimer exhibited phase separation at 15%, as revealed by Rayleigh scattering in ultraviolet–visible spectra and the emergence of a second T_g in dielectric studies. Before phase separation, clear, secondary β relaxations for PMMA were observed at low frequencies via dielectric analysis. Apparent activation energies were obtained through Arrhenius characterization. A merged αβ process for PMMA occurred at higher frequencies and temperatures in the blends. Dielectric data for the phase‐separated dendrimer relaxation (α_D) in the 20% blend conformed to Williams–Landel–Ferry behavior, which allowed the calculation of the apparent activation energy. The α_D relaxation data, analyzed both before and after treatment with the electric modulus, compared well with neat dendrimer data, which confirmed that this relaxation was due to an isolated dendrimer phase. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1381–1393, 2001     

Importance of domain purity in semi‐conducting polymer/insulating polymer blends transistors

Printed electronics is a rapidly developing field of research which covers any electronic devices or circuits that can be processed using direct printing techniques. Among those printing techniques, inkjet printing is a technique of increasing interest for organic field‐effect transistors (FETs) due to its fully data driven and direct patterning. In this work, the morphology of semi‐conducting polymer/insulating polymer blends from inkjet printing and their FET properties have been investigated. We attempted to optimize the morphology of the blends by the addition of a co‐solvent to the blend solution prior to film deposition. By varying the boiling temperature of the co‐solvent, blend films are fabricated with varying domain purity and different degree of semi‐conducting polymer ordering. The morphologies of all the as‐cast samples from inkjet printing and subsequently thermally annealed samples are characterized by grazing incidence wide angle x‐ray scattering and small angle neutron scattering. The results indicate that the sample where a low boiling temperature co‐solvent is used exhibits a lower degree of semi‐conducting polymer ordering and less pure domains, resulting in a decrease of hole mobility. The morphologies that are formed when high boiling temperature co‐solvent is used, however, give a higher degree of semi‐conducting polymer ordering along with higher domain purity, significantly improving hole mobility up to 1.44 cm² V^?1 s^?1 at V_DS = 40 V. More importantly, with thermal annealing, all the samples exhibit similar semi‐conducting polymer ordering and domain sizes while the domain purity significantly varies. This work is a unique example that demonstrates the importance of domain purity in the optimization of morphology and FET performance, which is previous unavailable. It also provides a novel process that can efficiently control the morphology of semi‐conducting polymer/insulating polymer mixtures during deposition to maximize FET performance from inkjet printing. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1760–1766     

Effect of PS‐b‐PCL block copolymer on reaction‐induced phase separation in epoxy/PEI blend

PS‐b‐PCL block copolymer is used to study its influence on the phase evolution of epoxy resin/polyetherimides (PEI) blends cured with methyl tetrahydrophthalic anhydride. The effect of PS‐b‐PCL on the reaction‐induced phase separation of the thermosetting/thermoplastic blends is studied via optical microscopy, scanning electron microscope, and time‐resolved light scattering. The results show that secondary phase separation and typical phase inverted morphologies are obtained in the epoxy/PEI blends with addition of PS‐b‐PCL. It can be attributed to the preferential location of the PS‐b‐PCL in the epoxy‐rich phase, which enhances the viscoelastic effect of epoxy/PEI system and leads to a dynamic asymmetry system between PEI and epoxy. The PS‐b‐PCL block copolymer plays a critical role on the balance of the diffusion and geometrical growth of epoxy molecules. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1395–1402     

Solution processing of polymer semiconductor: Insulator blends—Tailored optical properties through liquid–liquid phase separation control

It has been demonstrated that the 0‐0 absorption transition of poly(3‐hexylthiophene) (P3HT) in blends with poly(ethylene oxide) (PEO) could be rationally tuned through the control of the liquid–liquid phase separation process during solution deposition. Pronounced J‐like aggregation behavior, characteristic for systems of a low exciton band width, was found for blends where the most pronounced liquid–liquid phase separation occurred in solution, leading to domains of P3HT and PEO of high phase purity. Since liquid–liquid phase separation could be readily manipulated either by the solution temperature, solute concentration, or deposition temperature, to name a few parameters, our findings promise the design from the out‐set of semiconductor:insulator architectures of pre‐defined properties by manipulation of the interaction parameter between the solutes as well as the respective solute:solvent system using classical polymer science principles. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 304–310     

Small molecule self‐assembly in polymer matrices

Using small molecules in polymer matrices is common in applications such as (i) plasticizing polymers to modify the glass transition and mechanical properties and (ii) dispersion of photoactive or electroactive small molecules in polymer matrices in organic‐electronic devices Aggregation of these small molecules and phase separation leading to crystallization often cannot be morphologically controlled. If these are designed with self‐assembling codes such as hydrogen bonding or aromatic interactions, their phase separation behavior would be distinctly different. This review summarizes the studies on morphologies in such situations, such as (i) sub‐surface assembly in polymer matrices, (ii) controlled polymerization‐induced phase separation to create polymer blends, (iii) using the polymer to direct the assembly of small molecules in liquid crystalline devices, (iv) functionalizing a polymer with self‐assembling small molecules to cause organo‐gelation which the polymer itself would not by itself, and (v) using such systems as templates to create porous polymer structures. Organic–inorganic hybrids using polymers as templates for nanostructures and imprinted porous membranes is an emerging area. Since self‐assembly is one of the dominating area of research with respect to both small molecules, polymers as well as the combination of the two, this review summarizes the studies on the aforementioned topics. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 451–478     

Study on nonlinear phase‐separation for PMMA/α‐MSAN blends by dynamic rheological and small angle light scattering measurements

The phase‐separation behavior of poly(methyl methacrylate)/poly(α‐methyl styrene‐co‐acrylonitrile) (PMMA/α‐MSAN) blends upon heating was studied through dynamic rheological measurements and time‐resolved small angle light scattering, as a function of temperatures and heating rates. The spinodal temperatures could be obtained by an examination of the anomalous critical viscoelastic properties in the vicinity of phase‐separation induced by the enhanced concentration fluctuation on the basis of the mean field theory. It is found that the dependence of the critical temperatures determined by dynamic rheological measurements and small angle light scattering on heating rates both deviates obviously from the linearity, even at the very low heating rates. Furthermore, the cloud‐point curves decrease gradually with the decrease of heating rates and present the trend of approaching T_gs of the blends. The nonlinear dependence is in consistence with that extracted from the isothermal phase‐separation behavior as reported in our previous paper. It is suggested that the equilibrium phase‐separation temperature could be hardly established by the linear extrapolating to zero in the plotting of cloud points versus heating rates. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1547–1555, 2006     

Self‐assembly of nanorod/nanoparticle mixtures in polymer brushes

The aggregation behavior and phase separation of nanorod (NR)/nanoparticle (NP) nanoinclusions immersed in semiflexible polymer brushes (PBs) are investigated by using molecular dynamics simulations. A variety of phases are formed by varying the size ratio q = σ_r/σ_p, where σ_r and σ_p are the diameters of NR and NPs, respectively, and the attractive interactions ε_M between NR/NP nanoinclusions and PBs. Ordered structures of NRs surrounded by large NPs are observed for the small size ratio q, and a dispersed mixture phase appears for the moderate size ratio q at weak attractive interaction. Meanwhile, the crystallization of NRs occurs at strong attractive interaction for the large size ratio q and a main face‐centered cubic (fcc) structure combined with a small amount of hexagonal‐closed packed (hcp) structure is observed. This investigation can provide some insights into the self‐assembly of complex nanoinclusions and promise a new approach for controlling the self‐assemble behavior of NPs. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 299–309     

Effect of crystallization and liquid–liquid phase separation on phase‐separation kinetics in poly(ethylene‐co‐vinyl alcohol)/glycerol solution

Liquid–liquid thermally induced phase separation of the polymer‐diluent system of poly(ethylene‐co‐vinyl alcohol) (EVOH)‐glycerol was examined under light scattering. For EVOH with an ethylene content of 38 mol % (EVOH38), maxima of the scattered light intensity were observed that indicated that phase separation occurred by the spinodal decomposition (SD). The growth of the structures formed by the general liquid–liquid phase separation obeyed a power‐law scaling relationship in SD. For EVOH with an ethylene content of 32 mol % (EVOH32), the liquid–liquid phase separation resulted from the polymer crystallization. In this case, the structure growth showed the characteristic behavior in which the crystalline particles were initially formed, and then the droplets formed by the liquid–liquid phase separation induced by the crystallization grew rapidly. Furthermore, the growth of the droplet by the phase separation was followed by an optical microscope measurement at a constant cooling rate. The phase‐separated structure formed after the crystallization can grow faster than that formed by the normal liquid–liquid phase separation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 194–201, 2003     

Thermoplastic blend demixing by a high‐pressure,high‐temperature process

The analysis of a thermoplastic polymer blend requires a precise separation of the blend components, which is usually performed by selective solvent extraction. However, when the components are high‐molecular‐weight polymers, a complete separation is very difficult. The use of fluids in near critical and supercritical conditions becomes a promising alternative to reach a much more precise separation. In this work, a method to separate reactive and physical blends from high‐molecular‐weight commercial polymers is proposed. Polyethylene (PE)/polystyrene (PS) blends were separated into their components with n‐propane, n‐pentane, and n‐heptane at near critical and supercritical conditions. The selectivity of each solvent was experimentally studied over a wide range of temperatures for assessing the processing windows for the separation of pure components. The entire PE phase was solubilized by n‐pentane and n‐heptane at similar temperatures, whereas propane at supercritical conditions could not dissolve the fraction of high‐molecular‐weight PE. The influence of the blend morphology and composition on the efficiency of the polymer separation was studied. In reactive blends, the in situ copolymer formed was solubilized with the PE phase by chemical affinity. The method proposed for blend separation is easy, rapid, and selective and seems to be a promising tool for blend separation, particularly for reactive blends, for which the isolation of the copolymer is essential for characterization © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2361–2369, 2005     

Organizing thermodynamic data obtained from multicomponent polymer electrolytes: Salt‐containing polymer blends and block copolymers

The objective of this review is to organize literature data on the thermodynamic properties of salt‐containing polystyrene/poly(ethylene oxide) (PS/PEO) blends and polystyrene‐b‐poly(ethylene oxide) (SEO) diblock copolymers. These systems are of interest due to their potential to serve as electrolytes in all‐solid rechargeable lithium batteries. Mean‐field theories, developed for pure polymer blends and block copolymers, are used to describe phenomenon seen in salt‐containing systems. An effective Flory–Huggins interaction parameter, χ_eff , that increases linearly with salt concentration is used to describe the effect of salt addition for both blends and block copolymers. Segregation strength, χ_effN , where N is the chain length of the homopolymers or block copolymers, is used to map phase behavior of salty systems as a function of composition. Domain spacing of salt‐containing block copolymers is normalized to account for the effect of copolymer composition using an expression obtained in the weak segregation limit. The phase behavior of salty blends, salty block copolymers, and domain spacings of the latter systems, are presented as a function of chain length, composition and salt concentration on universal plots. While the proposed framework has limitations, the universal plots should serve as a starting point for organizing data from other salt‐containing polymer mixtures. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1177–1187     

Blends of fatty‐acid‐modified dendrimers with polyolefins

Blends were made by solution and melt‐mixing fatty‐acid‐modified dendrimers with various polyolefins. Small‐angle neutron scattering (SANS) was used to determine the miscibility of the blends. Poly(propylene imine) (PPI) dendrimers G1, G3, and G5 [DAB‐dendr‐(NH₂)_y] with y = 4, 16, and 64, were reacted with stearic acid or stearic acid‐d₃₅ forming amide bonds. The modified dendrimers were then blended with high‐density polyethylene (HDPE), high‐density polyethylene‐d₄ (HDPE‐d₄), low‐density polyethylene (LDPE), amorphous polypropylene (PP), or an ethylene–butylene copolymer (E‐co‐B). Limiting power law behavior shows that all of the blends are immiscible. It is likely that the dendrimers form a second phase, being finely dispersed, but thermodynamically immiscible. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 95–100, 2000     

Investigation on LCST behavior of a new amorphous/crystalline polymer blend: Poly(n‐methyl methacrylimide)/poly(vinylidene fluoride)

The liquid–liquid phase‐separation (LLPS) behavior of poly(n‐methyl methacrylimide)/poly(vinylidene fluoride) (PMMI/PVDF) blend was studied by using small‐angle laser light scattering (SALLS) and phase contrast microscopy (PCM). The cloud point (T_c) of PMMI/PVDF blend was obtained using SALLS at the heating rate of 1 °C min^?1 and it was found that PMMI/PVDF exhibited a low critical solution temperature (LCST) behavior similar to that of PMMA/PVDF. Moreover, T_c of PMMI/PVDF is higher than its melting temperature (T_m) and a large temperature gap between T_c and T_m exists. At the early phase‐separation stage, the apparent diffusion coefficient (D_app) and the product (2Mk) of the molecules mobility coefficient (M) and the energy gradient coefficient (k) arising from contributions of composition gradient to the energy for PMMI/PVDF (50/50 wt) blend were calculated on the basis of linearized Cahn‐Hilliard‐Cook theory. The kinetic results showed that LLPS of PMMI/PVDF blends followed the spinodal decomposition (SD) mechanism. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1923–1931, 2008     

Temperature dependence of the phase separation in ethyl cyanoethyl cellulose/poly(acrylic acid)/4′‐n‐pentyl‐4‐cyano‐biphenyl composite films

A novel polymer‐dispersed liquid‐crystal film consisting of micrometer‐scale liquid‐crystal droplets in ultraviolet‐cured polymer composite matrices with cholesteric order was prepared and the influence of cure temperature on the phase separation was studied. The existence and pitch of the ethyl cyanoethyl cellulose cholesteric liquid‐crystalline phase were influenced by the existence of low molecular weight liquid crystals. The macromolecular cholesteric phase disappeared when the 4′‐n‐pentyl‐4‐cyano‐biphenyl concentration was over 40 wt %, and 4′‐n‐pentyl‐4‐cyano‐biphenyl domains were dispersed in the isotropic matrix of the polymer composite. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1334–1341, 2002     

Effect of molecular weight of macro‐iniferter on electro‐optical properties of polymer dispersed liquid crystal films prepared by iniferter polymerization

Polymer dispersed liquid crystal (PDLC) films were prepared by a devised method, in which photo‐polymerization induced phase separation in a mixtures of a macro‐iniferter, methyl acrylater, and liquid crystal. The morphology of the obtained PDLC films was examined on a polarized optical microscopy, and the effect of molecular weight of MIs on the electro‐optical properties was deliberately investigated. Decreasing the molecular weight of MIs in the films led to formation of larger liquid crystal droplets and a lower V_th values. V_sat increased and the memory effect decreased because of the increased interface anchoring strength induced by the higher molecular weight of polymer matrices. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1530–1534, 2009     

Analysis of blends of poly(styrene‐co‐acrylonitrile) with an epoxy/aromatic amine resin using scanning thermal microscopy

Using a microthermal analyzer TA Instruments 2990 μTA, we have analyzed the morphologies developed for the resin tetraglycidyl‐4,4′‐diaminodiphenylmethane cured with an aromatic amine 4,4′‐diaminodiphenylsulphone modified with different amounts of poly(styrene‐co‐acrylonitrile) (SAN) thermoplastic. The phase‐separation phenomenon induced by polymerization was also followed by scanning electron microscopy. Using the modulated local thermal‐analysis mode of μTA, the glass‐transition temperatures of different domains for each sample were evaluated. Dynamic mechanical analyzer experiments were made to evaluate the macroscopic thermal properties of the blends. A morphology was well established for all blends examined with these techniques showing a nodular structure, the epoxy‐rich phase, and a continuous phase, the SAN‐rich phase, that forms the matrix. From both microscopic and macroscopic thermal analyses, it is concluded that a phase separation exists for the blends investigated. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 284–289, 2002     

Micro ATR‐FTIR study of the hydration state of poly(N‐tert‐butylacrylamide‐co‐acrylamide) copolymers during phase transition in aqueous media and in the mixture of water–methanol

Coil‐globule transition of poly(N‐tert‐butylacrylamide‐co‐acrylamide) P(NTBAM‐co‐AM) copolymers is investigated in the aqueous solution and in the mixture of water–methanol by micro ATR‐FTIR spectroscopy technique. In this study the microstructure and its changes in the hydration states of the distinct groups of these copolymers are investigated by micro ATR/FTIR technique. The results showed that by heating the solution above the LCST hydrogen bonding between C?O and water was decreased but the hydrogen bonding between polymeric chains increased, which prove the aggregation of polymer chain during phase separation. The chemical shifts of IR bands are also studied in the mixture of water–methanol. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 356–363, 2010