An adaptive Lagrangian boundary element approach for three‐dimensional transient free‐surface Stokes flow as applied to extrusion,thermoforming, and rheometry

An adaptive (Lagrangian) boundary element approach is proposed for the general three‐dimensional simulation of confined free‐surface Stokes flow. The method is stable as it includes remeshing capabilities of the deforming free surface and thus can handle large deformations. A simple algorithm is developed for mesh refinement of the deforming free‐surface mesh. Smooth transition between large and small elements is achieved without significant degradation of the aspect ratio of the elements in the mesh. Several flow problems are presented to illustrate the utility of the approach, particularly as encountered in polymer processing and rheology. These problems illustrate the transient nature of the flow during the processes of extrusion and thermoforming, the elongation of a fluid sample in an extensional rheometer, and the coating of a sphere. Surface tension effects are also explored. Copyright © 2001 John Wiley & Sons, Ltd.     

Three‐dimensional transient free‐surface flow of viscous fluids inside cavities of arbitrary shape

The three‐dimensional transient free‐surface flow inside cavities of arbitrary shape is examined in this study. An adaptive (Lagrangian) boundary‐element approach is proposed for the general three‐dimensional simulation of confined free‐surface flow of viscous incompressible fluids. The method is stable as it includes remeshing capabilities of the deforming free‐surface, and thus can handle large deformations. A simple algorithm is developed for mesh refinement of the deforming free‐surface mesh. Smooth transition between large and small elements is achieved without significant degradation of the aspect ratio of the elements in the mesh. The method is used to determine the flow field and free‐surface evolution inside cubic, rectangular and cylindrical containers. These problems illustrate the transient nature of the flow during the mixing process. Surface tension effects are also explored. Copyright © 2003 John Wiley & Sons, Ltd.     

A moving mesh algorithm for aero‐thermo‐mechanical modelling in turbomachinery

This paper describes the development of a mesh deformation method used for aero‐thermo‐mechanical coupling of turbo‐engine components. The method is based on the nonlinear solution of an elastic medium analogy, solved using finite element discretisation and modified to let the boundary nodes be free to slide over the deflected surfaces. This sliding technique relies on a B‐spline reconstruction of the moving boundary and increases the robustness of the method in situations where the boundary deflection field presents significant gradients or large relative motion between two distinct boundaries. The performance of the method is illustrated with the application to an interstage cavity of a turbine assembly, subjected to the deformations computed by a coupled thermo‐mechanical analysis of the engine component. Copyright © 2011 John Wiley & Sons, Ltd.     

Interface‐fitted moving mesh method for axisymmetric two‐phase flow in microchannels

A boundary‐fitted moving mesh scheme is presented for the simulation of two‐phase flow in two‐dimensional and axisymmetric geometries. The incompressible Navier‐Stokes equations are solved using the finite element method, and the mini element is used to satisfy the inf‐sup condition. The interface between the phases is represented explicitly by an interface adapted mesh, thus allowing a sharp transition of the fluid properties. Surface tension is modelled as a volume force and is discretized in a consistent manner, thus allowing to obtain exact equilibrium (up to rounding errors) with the pressure gradient. This is demonstrated for a spherical droplet moving in a constant flow field. The curvature of the interface, required for the surface tension term, is efficiently computed with simple but very accurate geometric formulas. An adaptive moving mesh technique, where smoothing mesh velocities and remeshing are used to preserve the mesh quality, is developed and presented. Mesh refinement strategies, allowing tailoring of the refinement of the computational mesh, are also discussed. Accuracy and robustness of the present method are demonstrated on several validation test cases. The method is developed with the prospect of being applied to microfluidic flows and the simulation of microchannel evaporators used for electronics cooling. Therefore, the simulation results for the flow of a bubble in a microchannel are presented and compared to experimental data.     

CFD simulation of two‐ and three‐dimensional free‐surface flow

The paper describes the implementation of moving‐mesh and free‐surface capabilities within a 3‐d finite‐volume Reynolds‐averaged‐Navier–Stokes solver, using surface‐conforming multi‐block structured meshes. The free‐surface kinematic condition can be applied in two ways: enforcing zero net mass flux or solving the kinematic equation by a finite‐difference method. The free surface is best defined by intermediate control points rather than the mesh vertices. Application of the dynamic boundary condition to the piezometric pressure at these points provides a hydrostatic restoring force which helps to eliminate any unnatural free‐surface undulations. The implementation of time‐marching methods on moving grids are described in some detail and it is shown that a second‐order scheme must be applied in both scalar‐transport and free‐surface equations if flows driven by free‐surface height variations are to be computed without significant wave attenuation using a modest number of time steps. Computations of five flows of theoretical and practical interest—forced motion in a pump, linear waves in a tank, quasi‐1d flow over a ramp, solitary wave interaction with a submerged obstacle and 3‐d flow about a surface‐penetrating cylinder—are described to illustrate the capabilities of our code and methods. Copyright © 2003 John Wiley & Sons, Ltd.     

Development of circular function‐based gas‐kinetic scheme (CGKS) on moving grids for unsteady flows through oscillating cascades

In this paper, the circular function‐based gas‐kinetic scheme (CGKS), which was originally developed for simulation of flows on stationary grids, is extended to solve moving boundary problems on moving grids. Particularly, the unsteady flows through oscillating cascades are our major interests. The main idea of the CGKS is to discretize the macroscopic equations by the finite volume method while the fluxes at the cell interface are evaluated by locally reconstructing the solution of the continuous Boltzmann Bhatnagar–Gross–Krook equation. The present solver is based on the fact that the modified Boltzmann equation, which is expressed in a moving frame of reference, can recover the corresponding macroscopic equations with Chapman–Enskog expansion analysis. Different from the original Maxwellian function‐based gas‐kinetic scheme, in improving the computational efficiency, a simple circular function is used to describe the equilibrium state of distribution function. Considering that the concerned cascade oscillating problems belong to cases that the motion of surface boundary is known a priori, the dynamic mesh method is suitable and is adopted in the present work. In achieving the mesh deformation with high quality and efficiency, a hybrid dynamic mesh method named radial basic functions‐transfinite interpolation is presented and applied for cascade geometries. For validation, several numerical test cases involving a wide range are investigated. Numerical results show that the developed CGKS on moving grids is well applied for cascade oscillating flows. And for some cases where nonlinear effects are strong, the solution accuracy could be effectively improved by using the present method. Copyright © 2017 John Wiley & Sons, Ltd.     

Development of a hybrid particle‐mesh method for two‐phase flow simulations

A hybrid particle‐mesh method was developed for efficient and accurate simulations of two‐phase flows. In this method, the main component of the flow is solved using the constrained interpolated profile/multi‐moment finite volumemethod; the two‐phase interface is rendered using the finite volume particle (FVP) method. The effect of surface tension is evaluated using the continuum surface force model. Numerical particles in the FVP method are distributed only on the surface of the liquid in simulating the interface between liquid and gas; these particles are used to determine the density of each mesh grid. An artificial term was also introduced to mitigate particle clustering in the direction of maximum compression and sparse discretization errors in the stretched direction. This enables accurate interface tracking without diminishing numerical efficiency. Two benchmark simulations are used to demonstrate the validity of the method developed and its numerical stability. Copyright © 2016 John Wiley & Sons, Ltd.     

A finite element method for free surface flows of incompressible fluids in three dimensions. Part I. Boundary fitted mesh motion

Computational fluid mechanics techniques for examining free surface problems in two‐dimensional form are now well established. Extending these methods to three dimensions requires a reconsideration of some of the difficult issues from two‐dimensional problems as well as developing new formulations to handle added geometric complexity. This paper presents a new finite element formulation for handling three‐dimensional free surface problems with a boundary‐fitted mesh and full Newton iteration, which solves for velocity, pressure, and mesh variables simultaneously. A boundary‐fitted, pseudo‐solid approach is used for moving the mesh, which treats the interior of the mesh as a fictitious elastic solid that deforms in response to boundary motion. To minimize mesh distortion near free boundary under large deformations, the mesh motion equations are rotated into normal and tangential components prior to applying boundary conditions. The Navier–Stokes equations are discretized using a Galerkin–least square/pressure stabilization formulation, which provides good convergence properties with iterative solvers. The result is a method that can track large deformations and rotations of free surface boundaries in three dimensions. The method is applied to two sample problems: solid body rotation of a fluid and extrusion from a nozzle with a rectangular cross‐section. The extrusion example exhibits a variety of free surface shapes that arise from changing processing conditions. Copyright © 2000 John Wiley & Sons, Ltd.     

An unfitted interior penalty discontinuous Galerkin method for incompressible Navier–Stokes two‐phase flow

A discontinuous Galerkin method for the solution of the immiscible and incompressible two‐phase flow problem based on the nonsymmetric interior penalty method is presented. Therefore, the incompressible Navier–Stokes equation is solved for a domain decomposed into two subdomains with different values of viscosity and density as well as a singular surface tension force. On the basis of a piecewise linear approximation of the interface, meshes for both phases are cut out of a structured mesh. The discontinuous finite elements are defined on the resulting Cartesian cut‐cell mesh and may therefore approximate the discontinuities of the pressure and the velocity derivatives across the interface with high accuracy. As the mesh resolves the interface, regularization of the density and viscosity jumps across the interface is not required. This preserves the local conservation property of the velocity field even in the vicinity of the interface and constitutes a significant advantage compared with standard methods that require regularization of these discontinuities and cannot represent the jumps and kinks in pressure and velocity. A powerful subtessellation algorithm is incorporated to allow the usage of standard time integrators (such as Crank–Nicholson) on the time‐dependent mesh. The presented discretization is applicable to both the two‐dimensional and three‐dimensional cases. The performance of our approach is demonstrated by application to a two‐dimensional benchmark problem, allowing for a thorough comparison with other numerical methods. Copyright © 2012 John Wiley & Sons, Ltd.     

The solution of two‐dimensional free‐surface problems using automatic mesh generation

A new method is described for the iterative solution of two‐dimensional free‐surface problems, with arbitrary initial geometries, in which the interior of the domain is represented by an unstructured, triangular Eulerian mesh and the free surface is represented directly by the piecewise‐quadratic edges of the isoparametric quadratic‐velocity, linear‐pressure Taylor–Hood elements. At each time step, the motion of the free surface is computed explicitly using the current velocity field and, once the new free‐surface location has been found, the interior nodes of the mesh are repositioned using a continuous deformation model that preserves the original connectivity. In the event that the interior of the domain must be completely remeshed, a standard Delaunay triangulation algorithm is used, which leaves the initial boundary discretisation unchanged. The algorithm is validated via the benchmark viscous flow problem of the coalescence of two infinite cylinders of equal radius, in which the motion is due entirely to the action of capillary forces on the free surface. This problem has been selected for a variety of reasons: the initial and final (steady state) geometries differ considerably; in the passage from the former to the latter, large free‐surface curvatures—requiring accurate modelling—are encountered; an analytical solution is known for the location of the free surface; there exists a large body of literature on alternative numerical simulations. A novel feature of the present work is its geometric generality and robustness; it does not require a priori knowledge of either the evolving domain geometry or the solution contained therein. Copyright © 1999 John Wiley & Sons, Ltd.     

A hybrid building‐block and gridless method for compressible flows

A hybrid building‐block Cartesian grid and gridless method is presented to compute unsteady compressible flows for complex geometries. In this method, a Cartesian mesh based on a building‐block grid is used as a baseline mesh to cover the computational domain, while the boundary surfaces are represented using a set of gridless points. This hybrid method combines the efficiency of a Cartesian grid method and the flexibility of a gridless method for the complex geometries. The developed method is used to compute a number of test cases to validate the accuracy and efficiency of the method. The numerical results obtained indicate that the use of this hybrid method leads to a significant improvement in performance over its unstructured grid counterpart for the time‐accurate solution of the compressible Euler equations. An overall speed‐up factor from six to more than one order of magnitude and a saving in storage requirements up to one order of magnitude for all test cases in comparison with the unstructured grid method are demonstrated. Copyright © 2008 John Wiley & Sons, Ltd.     

A weakly compressible MPS method for modeling of open‐boundary free‐surface flow

A mesh‐free particle method, based on the moving particle semi‐implicit (MPS) interaction model, has been developed for the simulation of two‐dimensional open‐boundary free‐surface flows. The incompressibility model in the original MPS has been replaced with a weakly incompressible model. The effect of this replacement on the efficiency and accuracy of the model has been investigated. The new inflow–outflow boundary conditions along with the particle recycling strategy proposed in this study extend the application of the model to open‐boundary problems. The final model is able to simulate open‐boundary free surface flow in cases of large deformation and fragmentation of free surface. The models and proposed algorithms have been validated and applied to sample problems. The results confirm the model's efficiency and accuracy. Copyright © 2009 John Wiley & Sons, Ltd.     

Computation of turbulent free‐surface flows around modern ships

This paper presents the calculated results for three classes of typical modern ships in modelling of ship‐generated waves. Simulations of turbulent free‐surface flows around ships are performed in a numerical water tank, based on the FINFLO‐RANS SHIP solver developed at Helsinki University of Technology. The Reynolds‐averaged Navier–Stokes (RANS) equations with the artificial compressibility and the non‐linear free‐surface boundary conditions are discretized by means of a cell‐centred finite‐volume scheme. The convergence performance is improved with the multigrid method. A free surface is tracked using a moving mesh technology, in which the non‐linear free‐surface boundary conditions are given on the actual location of the free surface. Test cases recommended are a container ship, a US Navy combatant and a tanker. The calculated results are compared with the experimental data available in the literature in terms of the wave profiles, wave pattern, and turbulent flow fields for two turbulence models, Chien's low Reynolds number k–εmodel and Baldwin–Lomax's model. Furthermore, the convergence performance, the grid refinement study and the effect of turbulence models on the waves have been investigated. Additionally, comparison of two types of the dynamic free‐surface boundary conditions is made. Copyright © 2003 John Wiley& Sons, Ltd.     

On the usage of NURBS as interface representation in free‐surface flows

When simulating free‐surface flows using the finite element method, there are many cases where the governing equations require information which must be derived from the available discretized geometry. Examples are curvature or normal vectors. The accurate computation of this information directly from the finite element mesh often requires a high degree of refinement—which is not necessarily required to obtain an accurate flow solution. As a remedy and an option to be able to use coarser meshes, the representation of the free surface using non‐uniform rational B‐splines (NURBS) curves or surfaces is investigated in this work. The advantages of a NURBS parameterization in comparison with the standard approach are discussed. In addition, it is explored how the pressure jump resulting from surface tension effects can be handled using doubled interface nodes. Numerical examples include the computation of surface tension in a two‐phase flow as well as the computation of normal vectors as a basis for mesh deformation methods. For these examples, the improvement of the numerical solution compared with the standard approaches on identical meshes is shown. Copyright © 2011 John Wiley & Sons, Ltd.     

Space‐time NURBS‐enhanced finite elements for free‐surface flows in 2D

The accuracy of numerical simulations of free‐surface flows depends strongly on the computation of geometric quantities like normal vectors and curvatures. This geometrical information is additional to the actual degrees of freedom and usually requires a much finer discretization of the computational domain than the flow solution itself. Therefore, the utilization of a numerical method, which uses standard functions to discretize the unknown function in combination with an enhanced geometry representation is a natural step to improve the simulation efficiency. An example of such method is the NURBS‐enhanced finite element method (NEFEM), recently proposed by Sevilla et al. The current paper discusses the extension of the spatial NEFEM to space‐time methods and investigates the application of space‐time NURBS‐enhanced elements to free‐surface flows. Derived is also a kinematic rule for the NURBS motion in time, which is able to preserve mass conservation over time. Numerical examples show the ability of the space‐time NEFEM to account for both pressure discontinuities and surface tension effects and compute smooth free‐surface forms. For these examples, the advantages of the NEFEM compared with the classical FEM are shown. Copyright © 2015 John Wiley & Sons, Ltd.     

An improved Rhie–Chow interpolation scheme for the smoothed‐interface immersed boundary method

Rhie–Chow interpolation is a commonly used method in CFD calculations on a co‐located mesh in order to suppress non‐physical pressure oscillations arising from chequerboard effects. A fully parallelized smoothed‐interface immersed boundary method on a co‐located grid is described in this paper. We discuss the necessity of modifications to the original Rhie–Chow interpolation in order to deal with a locally refined mesh. Numerical simulation with the modified scheme of Choi shows that numerical dissipation due to Rhie–Chow interpolation introduces significant errors at the immersed boundary. To address this issue, we develop an improved Rhie–Chow interpolation scheme that is shown to increase the accuracy in resolving the flow near the immersed boundary. We compare our improved scheme with the modified scheme of Choi by parallel simulations of benchmark flows: (i) flow past a stationary cylinder; (ii) flow past an oscillating cylinder; and (iii) flow past a stationary elliptical cylinder, where Reynolds numbers are tested in the range 10–200. Our improved scheme is significantly more accurate and compares favourably with a staggered grid algorithm. We also develop a scheme to compute the boundary force for the direct‐forcing immersed boundary method efficiently. Copyright © 2016 John Wiley & Sons, Ltd.     

A three‐dimensional vortex particle‐in‐cell method for vortex motions in the vicinity of a wall

A new vortex particle‐in‐cell method for the simulation of three‐dimensional unsteady incompressible viscous flow is presented. The projection of the vortex strengths onto the mesh is based on volume interpolation. The convection of vorticity is treated as a Lagrangian move operation but one where the velocity of each particle is interpolated from an Eulerian mesh solution of velocity–Poisson equations. The change in vorticity due to diffusion is also computed on the Eulerian mesh and projected back to the particles. Where diffusive fluxes cause vorticity to enter a cell not already containing any particles new particles are created. The surface vorticity and the cancellation of tangential velocity at the plate are related by the Neumann conditions. The basic framework for implementation of the procedure is also introduced where the solution update comprises a sequence of two fractional steps. The method is applied to a problem where an unsteady boundary layer develops under the impact of a vortex ring and comparison is made with the experimental and numerical literature. Copyright © 2001 John Wiley & Sons, Ltd.     

An approach of dynamic mesh adaptation for simulating 3‐dimensional unsteady moving‐immersed‐boundary flows

In this paper, we present an approach of dynamic mesh adaptation for simulating complex 3‐dimensional incompressible moving‐boundary flows by immersed boundary methods. Tetrahedral meshes are adapted by a hierarchical refining/coarsening algorithm. Regular refinement is accomplished by dividing 1 tetrahedron into 8 subcells, and irregular refinement is only for eliminating the hanging points. Merging the 8 subcells obtained by regular refinement, the mesh is coarsened. With hierarchical refining/coarsening, mesh adaptivity can be achieved by adjusting the mesh only 1 time for each adaptation period. The level difference between 2 neighboring cells never exceeds 1, and the geometrical quality of mesh does not degrade as the level of adaptive mesh increases. A predictor‐corrector scheme is introduced to eliminate the phase lag between adapted mesh and unsteady solution. The error caused by each solution transferring from the old mesh to the new adapted one is small because most of the nodes on the 2 meshes are coincident. An immersed boundary method named local domain‐free discretization is employed to solve the flow equations. Several numerical experiments have been conducted for 3‐dimensional incompressible moving‐boundary flows. By using the present approach, the number of mesh nodes is reduced greatly while the accuracy of solution can be preserved.     

A Voronoi‐based ALE solver for the calculation of incompressible flow on deforming unstructured meshes

An Arbitrary Lagrangian–Eulerian method for the calculation of incompressible Navier–Stokes equations in deforming geometries is described. The mesh node connectivity is defined by a Delaunay triangulation of the nodes, whereas the discretized equations are solved using finite volumes defined by the Voronoi dual of the triangulation. For prescribed boundary motion, an automatic node motion algorithm provides smooth motion of the interior nodes. Changes in the connectivity of the nodes are made through the use of local transformations to maintain the mesh as Delaunay. This allows the nodes and their associated Voronoi finite volumes to migrate through the domain in a free manner, without compromising the quality of the mesh. An MAC finite volume solver is applied on the Voronoi dual using a cell‐centred non‐staggered formulation, with cell‐face velocities being calculated by the Rhie–Chow momentum interpolation. Advective fluxes are approximated with the third‐order QUICK differencing scheme. The solver is demonstrated via its application to a driven cavity flow, and the flow about flapping aerofoil geometries. Copyright © 2010 John Wiley & Sons, Ltd.