有机硅改性UV固化水性环氧树脂的研究

以环氧树脂E-51、甲基三乙氧基硅烷为原料,用接枝共聚的方法合成了有机硅改性水溶性UV固化环氧树脂,该方法有效地改善了环氧树脂的柔韧性、水溶解性,提高了成膜物的机械性能,其拉伸强度达到53.5 MPa,断裂伸长率为46.5%,耐冲击性大于50 kg/cm。通过红外光谱、热重分析表征产物的结构和性能,结果表明,有机硅已经成功接枝到环氧树脂的分子上。有机硅改性后环氧树脂在400℃的分解率由之前的60%降至40%。文章同时讨论了有机硅改性水性UV固化环氧树脂合成中反应温度、有机硅种类以及加入量等对UV固化水性环氧树脂成膜物的附着力、耐水性及耐碱性的影响,以此获得最佳反应条件:质量分数为14.4%的甲基三乙氧基硅烷与羧酸改性的环氧树脂在90℃下反应5～6 h。     

影响环氧树脂E-44相反转乳化的因素

研究了乳化剂的HLB值、乳化剂浓度、乳化温度、搅拌强度对环氧树脂E-44相反转乳化中临界含水量Rf值与乳状液稳定性的影响,探讨了环氧树脂E-44相反转机理。实验结果表明环氧树脂E-44从W/O向O/W相反转的发生与乳化剂的HLB值与浓度、乳化温度、搅拌强度等因素都有关,其Rf值随着乳化条件的不同是动态变化的。     

基于可逆动态共价化学的新型可修复、可回收、可加工环氧树脂

利用生物来源的二聚脂肪酸为原料,合成了二聚酸酰肼和二聚酸酰腙两种衍生物,并进一步以其作为环氧E-44树脂固化剂,得到了新型的含动态共价连接的热固性环氧树脂。采用傅里叶红外光谱(FT-IR)、差式扫描量热(DSC)、扫描电子显微镜(SEM)、热重(TG)和动态力学分析(DMA)等多种测试手段对环氧树脂固化过程以及固化后材料的结构与性能关系进行了详细表征,特别研究了动态亚胺键对热固性环氧树脂性能的独特影响。结果表明:与传统环氧树脂相比,改性后的环氧树脂有更好的韧性,且其玻璃化转变温度及热稳定性没有明显下降。在升温和加压的条件下,酸可催化亚胺键的动态交换反应,赋予传统环氧树脂以全新的可修复、可回收与可多次加工性能。     

双酚A型环氧改性R-122环氧树脂的研究

用双酚A环氧树脂(E-44)改性脂环类环氧树脂(R-122),通过对改性R-122环氧树脂力学性能和热性能的测定,探讨了固化工艺,固化荆体系对改性R-122环氧树脂韧性的影响。结果表明：改性R-122环氧树脂冲击强度提高40％,弯曲强度提高75％,断裂能提高81％,而热变形温度和玻璃化转变温度基本不变。R-122树脂基复合材料随E-44的加入冲击强度和弯曲强度分别提高12％和18％。     

非离子型水性环氧乳液的制备工艺及性能研究

采用实验室自制的非离子型高分子乳化剂通过相反转法对环氧树脂E-20进行乳化分散来制备水性环氧乳液,对环氧树脂乳化的工艺条件进行了优化研究,并对不同条件的乳液进行了综合性能的分析。具体工艺条件包括:环氧树脂乳液体系中各物料的比例关系,乳化时体系的温度和搅拌速度。结果表明,乳化剂含量为12.5%,助溶剂含量为11.5%,乳化温度为30℃,搅拌速度为300r/min时,乳液的稳定性及漆膜的综合性能(包括漆膜的力学性能和抗腐蚀性能)佳。     

热固性环氧树脂的合成与表征

以二乙烯三胺（DETA）、聚二胺基胍盐抗菌剂（PADG）和环氧树脂E-44为原料合成具有优良抗菌性能的环氧树脂。采用FT-IR、DSC、TGA和抗菌实验研究了该树脂的结构与性能。结果表明：该抗菌剂具有优良的热稳定性,能参与环氧树脂的固化反应。加入量不到1％就可使环氧树脂具有高效、持久、广谱的抗菌性,对大肠杆菌和金黄色葡萄球菌的抗菌率均达到99．99％以上,同时保持了环氧树脂优良的力学性能。     

一种新型室温固化、耐高温环氧树脂体系及其性能

采用1-己基-3-甲基咪唑四氯化铁盐([C₆mim]FeCl₄)与混合胺复配室温(20 ℃)固化双酚A型环氧树脂E-51,并与其它脂肪胺类室温固化E-51体系在力学性能、热性能、耐老化性能方面的数据进行了比较,同时分析了[C₆mim]FeCl₄不同添加量对固化体系性能的影响,结果显示:[C₆mim]FeCl₄/混合胺复配室温固化E-51体系的室温拉伸强度可达90 MPa,高温(120 ℃)下也保持了良好的力学性能,热失重(5%)分解温度为310 ℃,200 ℃老化7 d后,拉伸强度为28 MPa,是一种可在高温下使用的新型环氧树脂室温固化体系。     

环氧改性水性聚氨酯乳液的制备及其膜性能

以聚己内酯二元醇(CAPA)为软段,异佛尔酮二异氰酸酯(IPDI)和六亚甲基二异氰酸酯(HDI)为硬段,环氧树脂E-44为大分子交联剂,经相转化法合成了一系列环氧树脂改性负离子水性聚氨酯(EPPU)自乳化乳液,并制备了改性水性聚氨酯的固化膜.通过FTIR、TGA及接触角、力学性能测试对聚合物结构及其膜性能进行了研究.通过原子力显微镜(AFM)观察膜表面形态和表面粗糙度.乳液粒径及粒径分布通过动态激光光散射法(DLLS)测定.FTIR分析表明环氧树脂的羟基和环氧基都参与了发应.TGA表明,环氧树脂的加入可以提高聚氨酯的热稳定性.随着w(E-44)增大,改性聚氨酯膜的拉伸强度得到改善,断裂伸长率减小.随着w(E-44)增大,乳液粒径增大,薄膜的接触角增大,改性后的PU膜表面光滑度下降,拒水性增强.     

含硅磷杂化物环氧树脂固化物性能研究

首先用γ-环氧丙氧基三甲氧基硅烷(KH-560)和亚磷酸二乙酯(DEP)反应的中间产物进行水解缩合反应,合成了一种含磷低聚硅氧烷杂化物.并用FTIR,NMR,GPC对其结构及分子量进行了表征.然后将含磷低聚硅氧烷引入到双酚A环氧树脂(E-54)制备硅磷杂化物环氧树脂的固化物.对这种含硅磷杂化物环氧树脂固化物的性能研究发现其极限氧指数为23～29,DSC分析结果玻璃化转变温度(Tg)可以达到204℃,失重5%的温度(Td)5%比纯E-54提高近20℃.该固化物具有阻燃性能,同时具有较好的热性能。     

环氧树脂／PEG／OMMT杂化体的合成及性能研究

以三乙基苄基氯化铵为催化剂,制备了环氧树脂E-44和聚乙二醇（polyglycol,PEG）的杂化体A;将接枝了马来酸酐的PEG与E-44共混,制备了杂化体B。比较杂化体A和杂化体B的性能及其对E-44的增韧效果。结果表明,杂化体A具有水溶性和较好的表面活性,且对E-44具有优异的增韧效果,加入质量分数40％的杂化体A可使E-44的冲击强度提高203％,适量的有机蒙脱土（organic montmorillonite,OMMT）可有效弥补杂化体A增韧时所引起的剪切强度下降。杂化体B中的PEG与E-44几乎没反应,但PEG会参与其固化反应,从而显著提高E-44的韧性,只是效果不如杂化体A。     

Sucrose-based epoxy monomers and their reactions with diethylenetriamine

Two sets of sucrose-based epoxy monomers, namely, epoxy allyl sucroses (EAS), and epoxy crotyl sucroses (ECS), were prepared by epoxidation of octa-O-allyl and octa-O-crotyl sucroses (OAS and OCS, respectively). Synthetic and structural characterization studies showed that the new epoxy monomers were mixtures of structural isomers and diastereoisomers that contained varying numbers of epoxy groups per sucrose. EAS and ECS can be tailored to contain an average of one to eight epoxy groups per sucrose. Quantitative ¹³C-NMR spectrometry and titrimetry were used independently to confirm the average number of epoxy groups per sucrose. Sucrose-based epoxy monomers were cured with diethylenetriamine (DETA) in a differential scanning calorimeter (DSC), and their curing characteristics were compared with those of diglycidyl ether of bisphenol A (DGEBA) and diepoxycrotyl ether of bisphenol A (DECEBA). EAS and DGEBA cured at 100 to 125°C and exhibited a heat of cure of about 108.8 kJ per mol epoxy. ECS and DECEBA cured at 150 and 171°C, respectively, and exhibited a heat of cure of about 83.7 kJ per mol epoxy. Depending upon the degree of epoxidation (average number of epoxy groups per sucrose) and the concentration of DETA, glass transition temperatures (T_gs) of cured EAS varied from −17 to 72°C. DETA-cured ECS containing an average of 7.3 epoxy groups per sucrose (ECS-7.3) showed no DSC glass transition between −140 and 220°C when the ratio of amine (NH) to epoxy group was 1:1 and 1.5:1. Maximum T_gs obtained for DETA-cured DGEBA and DECEBA polymers were 134 and 106°C, respectively. DETA-cured bisphenol A-based epoxy polymers degraded at about 340°C, as observed by thermogravimetric analysis (TGA). DETA-cured sucrose-based epoxy polymers degraded at about 320°C. Sucrose-based epoxies cured with DETA were found to bind aluminum, glass, and steel. Comparative lap shear tests (ASTM D1002–94) showed that DETA-cured epoxy allyl sucroses with an average of 3.2 epoxy groups per sucrose (EAS-3.2) generated a flexible adhesive comparable in bond strength to DGEBA. However, DETA-cured ECS-7.3 outperformed the bonding characteristics of both DGEBA and EAS-3.2. All sucrose-based epoxy polymers were crosslinked and insoluble in water, N,N-dimethylformamide, tetrahydrofuran, acetone, and dichloromethane. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2397–2413, 1998     

Epoxy and hydroxy functional polyolefin macromonomers

Methods for preparing saturated polyolefin oligomers with Si(SINGLE BOND)H, epoxy groups, and with dihydroxy groups have been developed. Anionic polymerization of butadiene, then termination of the chains with chlorodimethylsilane leads to controlled molecular weight oligomers with silane functionality, and wherein the microstructure can be tailored. Hydrogenation of these materials proceeds smoothly using colloidal nickel catalysts to yield the corresponding saturated materials, which are stable to conditions used for melt polyesterifications. Hydrosilation of allyl glycidyl ether with the Si(SINGLE BOND)H end groups produces epoxy functional oligomers, and subsequent hydrolysis of the epoxy rings yields oligomers with a dihydroxy group at one end. Melt copolymerization of the olefin macromers with 1,4-butanediol and 1,4-dimethylcyclohexanedicarboxylate in the presence of titanium isopropoxide affords poly(ester-g-olefin) graft copolymers. These copolymers are under study as model interfacial agents for polyester/polyolefin blends and as suspension agents for polyester particles in nonpolar media. © 1996 John Wiley & Sons, Inc.     

Preparation and thermal properties of diglycidylether sulfone epoxy

A diglycidylether sulfone monomer (sulfone type epoxy monomer, SEP) was prepared from bis(4-hydroxyphenyl) sulfone (SDOL) and epichlorohydrin without any NaOH or KOH as basic catalyst. FT-IR, ¹H NMR, ¹³C NMR and mass spectroscopic instruments were utilized to determine the structure of the SEP monomer. The cured SEP epoxy material exhibited not only a higher T_g (163.81 °C) but also a higher T_g than pristine DGEBA (from 111.25 °C to 139.17 °C) when the SEP monomer moiety had been introduced into the DGEBA system. The thermal stability of cured epoxy herein was investigated by thermogravimetric analysis (TGA). The results demonstrated that the sulfone group of the cured SEP material decomposed at lower temperatures and formed thermally stable sulfate compounds, improving char yield and enhancing resistance against thermal oxidation. Additionally, the IPDT and char yield of the cured SEP epoxy (IPDT = 1455.75, char yield = 39.67%) exceeded those of conventional DGEBA epoxy (IPDT = 667.27, char yield = 16.25%).     

Trans-limonene dioxide,a promising bio-based epoxy monomer

Vast quantities of the natural terpene (R)-limonene can be collected from food waste. Epoxidation of its two double bonds provides limonene dioxide (LDO), a difunctional epoxy monomer. However, LDO is a mixture of four isomers, two of which (trans-LDO) are actually difunctional while the others (cis-LDO) have one epoxide group which is significantly less reactive, as revealed by Fourier transformed infrared spectroscopic analysis of formulations cross-linked with polyethylene imine. These results are also confirmed when preparing epoxy formulations using respectively cis or trans isomers. From DFT calculations, the reactivity of each epoxide group of LDO has been assessed in model reactions with primary and secondary amines, in the presence of amine or alcohol hydrogen-bond donors. The kinetics of cross-linking has also been probed by differential scanning calorimetry. As measured by dynamic mechanical analysis, the resulting epoxy resins based on trans isomers have a storage modulus of ca 1GPa at room temperature and a glass transition temperature (T_g) of 70°C. These results demonstrate that trans LDO is a promising bio-based epoxy monomer, which could be used as an alternative to petroleum-based epoxy monomers.     

The synthesis and cationic polymerization of multifunctional silicon-containing epoxy monomers and oligomers

Several series of multifunctional silicon-containing epoxide monomers and oligomers have been prepared using rhodium catalyzed hydrosilation reactions. Dialkyl and diarylsilanes can be condensed with vinyl epoxides to give high yields of the desired diepoxides while the hydrosilation of alkyl and aryl silanes yields a mixture of di and tri epoxy substituted products. The condensation of αω,? Si? H difunctional compounds with vinyl epoxides can be carried out regioselectively to give α-hydrogen-ω-epoxy intermediates, which can be further reacted with di and tri olefins bearing terminal double bonds to give a series of well characterized epoxy functional oligomers. An investigation of the photoinitiated cationic polymerization of the monomers and oligomers, which were prepared during the course of these studies, was carried out. © 1994 John Wiley & Sons, Inc.     

Development of flame retardant phosphorus- and silicon-containing polybenzoxazines

The copolymerisation of benzoxazine of bisphenol A and diglycidyl ether of (2,5-dihydroxyphenyl)diphenyl phosphine oxide or diglycidyloxymethylphenylsilane has been studied. In all samples the molar ratio of the benzoxazine-epoxy system was varied to achieve different phosphorus or silicon contents. Their thermal, dynamic-mechanical and flame retardant properties were evaluated. The high limiting oxygen index values confirmed that the phosphorus-containing benzoxazine-epoxy resins are effective flame retardants, but no efficiency of silicon on flame retardation was observed.     

Synthesis of Epoxy Methacrylate Resin and Coatings Preparation by Cationic and Radical Photocrosslinking

This work involves the synthesis of hybrid oligomers based on the epoxy methacrylate resin. The EA resin was obtained by the modification of industrial-grade bisphenol A-based epoxy resin and methacrylic acid has been synthesized in order to develop multifunctional resins comprising both epoxide group and reactive, terminal unsaturation. Owing to the presence of both epoxy and double carbon–carbon pendant groups, the reaction product exhibits photocrosslinking via two distinct mechanisms: (i) cationic ring-opening polymerization and (ii) free radical polymerization. Monitoring of EA synthesis reactions over time using PAVs, MAAC and NV parameters, and the FT-IR method reveals that esterification reactions proceed faster at the start, exhibiting over 40% of conversion within the initial 60 min, which can be associated with a relatively high concentration of reactive sites and low viscosity of the reaction mixture at the initial reaction stage. With the further increase in the reaction time, the reaction rate tends to decrease. The control of the EA synthesis process can guide how to adjust reactions to obtain EAs with desired characteristics. Based on obtained values, one can state that the optimum synthesis time of about 4–5 h should be adopted to prepare EAs having both epoxy groups and unsaturated double bonds. The structure of the obtained EA was confirmed by FT-IR and NMR methods, as well as the determination of partial acid value and epoxy equivalent. Samples at various stages of synthesis were cured with UV radiation in order to study the kinetics of the process according to cationic and radical polymerization determined via photo-differential scanning calorimetry (photo-DSC) and real-time infrared spectroscopy (RT-IR) and then the properties of the cured coatings were tested. It turned out that the cationic polymerization was slower with a lower conversion of the photoreactive groups, as compared to the radical polymerization. All the obtained EA coatings were characterized by good properties of cured coatings and can be successfully used in the coating-forming sector.     

Regioselective hydrosilations. III. The synthesis and polymerization of ambifunctional silicon-containing epoxy monomers

Silicon-containing epoxide compounds bearing Si ? H groups can be readily prepared in high yields by the regioselective rhodium-catalyzed monohydrosilation of α,ω-dihydrogen functional siloxanes and silanes with vinyl epoxides. The remaining Si ? H groups in these compounds can be further selectively hydrosilated with unsaturated epoxides to give a series of unique ambifunctional monomers containing two different epoxide groups in the same molecule. The photopolymerization of these monomers has been studied using analytical techniques including real time infrared spectroscopy and differential scanning photocalorimetry. On photopolymerization, the new monomers yield interesting networks. © 1993 John Wiley & Sons, Inc.     

新型环氧生物降解交联剂的制备及交联壳聚糖膜的性能

新型环氧生物降解交联剂的制备及交联壳聚糖膜的性能;生物降解材料;环氧;交联剂;壳聚糖