聚氨酯硬泡无卤阻燃研究进展

首先对聚氨酯分解和燃烧规律的研究进展进行综述,根据文献中聚氨酯在不同条件下的分解规律的研究结果,给出聚氨酯硬泡分解和燃烧过程的一般规律。在此基础上,通过文献报道结合本课题组的研究结果,考察了磷系阻燃剂和功能填料对聚氨酯泡沫燃烧性能,主要包括氧指数、燃烧热释放速率等指标的影响,总结出聚氨酯硬泡体系中磷系阻燃剂的作用机理和规律,以及磷系阻燃剂与功能性填料复合应用的阻燃效果,并进一步提出了聚氨酯硬泡无卤阻燃的实现方案。     

一种无卤阻燃ABS体系的阻燃性能研究

ABS是本世纪40年代发展起来的通用型热塑性材料[1],它有良好的力学性能,耐化学腐蚀、易加工等优点[2-6].     

无机阻燃剂协同阻燃聚合物研究进展

无机阻燃剂协同阻燃体系可降低阻燃剂用量,增强阻燃效果,提高聚合物的耐热性能、加工性能和机械性能,已成为阻燃技术一个重要发展方向。本文综述了无机阻燃剂间的协同阻燃体系在不同聚合物阻燃中的研究进展,对单一阻燃剂和协同阻燃体系的阻燃作用机理、阻燃性能进行了分析总结,着重阐述了铝-镁系和可膨胀石墨等协同阻燃体系,指出各体系的阻燃机理、复配比例、添加量以及协同阻燃效应,并展望了无机阻燃剂协同阻燃体系的发展趋势。     

聚对苯二甲酸丙二醇酯的无卤阻燃化改性

聚对苯二甲酸丙二醇酯作为新型聚酯材料,具有非常优良的性能,但其易燃性很大的限制了它的应用范围。为了提高对苯二甲酸乙二醇酯的阻燃性能,本文以无卤膨胀型EPFR-300A为阻燃改性剂,马来酸酐接枝聚烯烃(POE-g-MAH)弹性体为增韧剂,对聚对苯二甲酸丙二醇酯树脂(PTT)进行阻燃改性。通过热重分析仪(TGA)、示差扫描量热仪(DSC)、扫描电子显微镜(SEM)、力学性能等技术手段研究了阻燃剂和增韧剂对PTT树脂力学、热学和阻燃性能的影响。结果表明,增韧剂POE和POE-g-MAH的添加提高了PTT树脂的综合力学性能。当质量分数相同时,POE-g-MAH对PTT树脂的增韧效果要优于POE,且当POE-g-MAH质量分数为7%时,综合力学性能最佳。当添加相同质量分数增韧剂,EPFR-300A质量分数达到20%时,阻燃PTT材料阻燃性能最佳,极限氧指数(LOI)达到28.0%,垂直燃烧阻燃等级达到UL94 V-0级。EPFR-300A阻燃剂与PTT树脂间相容性良好,可以有效地促进PTT树脂成炭并提高材料的阻燃性能。     

膨胀石墨制备方法的研究进展

综述了膨胀石墨制备方法的研究现状,重点阐述了两种常用制备方法:（1）以天然鳞片石墨为原料,先经氧化制得可膨胀石墨,再经膨化处理得膨胀石墨;（2）将氧化和膨胀同时进行的爆炸法。分析了不同制备方法的优劣。并对膨胀石墨的制备工艺进行了展望。参考文献48篇。     

新型磷-氮膨胀型阻燃剂的合成及其在硬质聚氨酯泡沫中的应用

以2-笼状季戊四醇磷酸酯-4,6-二氯均三嗪(1)和对氨基苯磺酸钠(2)为原料,经取代反应合成了集炭源、酸源和气源于一体的新型磷-氮膨胀型阻燃剂——2-笼状季戊四醇磷酸酯-4,6-二对氨基苯磺酸钠-均三嗪(3),其结构经1H NMR,31P NMR和IR表征。考察了溶剂、反应时间、物料比和缚酸剂种类对3产率的影响。合成3的最佳反应条件为:以丙酮为溶剂,三乙胺为缚酸剂,1 10 mmol,n(1)∶n(2)=1.0∶2.5,于56℃反应4 h,产率71.0%。阻燃测试结果表明,3在硬质聚氨酯泡沫(Ⅰ)中的添加质量份数为25(即Ⅰ-325)时,氧指数为27.5;垂直燃烧测试结果表明:Ⅰ-325的阻燃级别为V0。     

Flammability and Thermal Oxidative Degradation Kinetics of Magnesium Hydroxide and Expandable Graphite Flame Retarded Polypropylene Composites

The flammability and the thermal oxidative degradation kinetics of expandable graphite (EG) with magnesium hydroxide (MH) in flame‐retardant polypropylene (PP) composites were studied by limiting oxygen index (LOI), UL‐94 test, and thermogravimetric analysis (TGA). The results show that EG is a good synergist for improving the flame retardancy of PP/MH composite and the effect is enhanced with decreasing EG particle size. The Kissinger method and Flynn‐Wall‐Ozawa method were used to determine the apparent activation energy (E) for degradation of PP and flame retarded PP composites. The data obtained from the TGA curve indicate that EG markedly increases the thermal degradation temperature of PP/MH composites and improves the thermal stability of the composites. The kinetic results show that the values of E for degradation of flame retarded PP composites is much higher than that of neat PP, especially PP/MH composites with suitable amount of EG, which indicates that the flame retardants used in this work have a great effect on the mechanisms of pyrolysis and combustion of PP.     

改性可膨胀石墨的制备及在硬质聚氨酯泡沫中的阻燃性能

采用表面接枝硅烷偶联剂法将硼酸负载在可膨胀石墨(EG)表面制得了改性EG(MEG), 并考察了MEG在硬质聚氨酯泡沫(RPUF)中的阻燃性能. 利用扫描电子显微镜、 X射线光电子能谱、 傅里叶变换红外光谱、 膨胀试验及热失重分析对MEG进行了形貌、 元素组成及结构性能表征, 通过热失重分析、 极限氧指数(LOI)及锥形量热仪考察了RPUF/MEG的热稳定性及燃烧性能. 结果表明, 硼硅化合物作为硅硼陶瓷前驱体已负载在EG表面; MEG及RPUF/MEG体系膨胀炭层更为致密, 800 ℃时的残余量分别较EG和RPUF/EG提高了8.7%和3.7%; RPUF/MEG体系的LOI较RPUF/EG有所提高, 热释放速率峰值降低了10%, 产烟速率及CO生成速率均显著降低. RPUF/MEG阻燃性能的提高与MEG负载的硅硼陶瓷前驱体促进了阻燃RPUF各组分间的相互作用及增强了炭层的阻隔性有关.     

新型树状单分子磷-氮膨胀阻燃剂的合成及阻燃性能研究

以六氯环三磷腈、对羟基苯甲醚、新戊二醇以及三氯氧磷等为原料, 合成一种新型树状单分子磷-氮膨胀阻燃剂六(4-(5,5-二甲基-1,3-二氧杂环己内磷酸酯基苯氧基))环三磷腈(Ⅵ). 标题化合物结构经IR、MS 及¹H NMR 证实. 热失重分析表明标题化合物具有较高的热稳定性和良好的成炭性, 氮气氛下的起始分解温度为270 ℃, 600 ℃时炭残余量达45.2%. 实验表明, 标题化合物对环氧树脂呈现出良好的阻燃效果.     

新型膨胀阻燃剂的合成及其在涤纶织物中的应用

氧氯化磷与季戊四醇反应制得双氯螺磷(2);2与三乙醇胺反应合成了新聚合物1,其结构与性能经1H NMR,IR,TG和SEM表征。研究结果表明,1自身具有很好的成炭性,对涤纶织物具有很好的阻燃效果,扩展了涤纶的分解温度范围;通过SEM对经1整理的织物残炭形貌进行分析,证实1是膨胀型的阻燃剂。     

Preparation and Characterization of Core/Shell-like Intumescent Flame Retardant and its Application in Polypropylene

With a shell of starch-melamine-formaldehyde (SMF) resin, core/shell-like ammonium polyphosphate (SMFAPP) is prepared by in situ polymerization, and is characterized by SEM, FTIR and XPS. The shell leads SMFAPP a high water resistance and flame retardance compared with APP in polypropylene (PP). The flame retardant action of SMFAPP and APP in PP are studied using LOI, UL 94 test and cone calorimeter, and their thermal stability is evaluated by TG. The flame retardancy and water resistance of the PP/SMFAPP composite at the same loading is better than that of the PP/APP composite. UL 94 ratings of PP/SMFAPP can reach V-0 at 30 wt% loading. The flame retardant mechanism of SMFAPP was studied by dynamic FTIR, TG and cone calorimeter, etc.     

三季戊四醇亚磷酸酯阻燃剂的合成及应用研究

以三季戊四醇(TPE)、亚磷酸三苯酯(TPP)为反应原料,氢氧化钠为催化剂,采用非溶剂酯交换一步法合成了三季戊四醇亚磷酸酯膨胀型阻燃剂。用红外光谱与元素分析初步确定了三季戊四醇亚磷酸酯类的物质。热分析表明,10％的失重所对应的温度为122℃,50％的失重对应的温度为371℃;其失重速率最大时的峰顶温度为329℃;在500℃时的成炭量高达40％。以三季戊四醇亚磷酸酯和三聚氰胺复配阻燃的环氧树脂,添加量为19％时其极限氧指数(LOI)为35％,通过了UL94V-0级,表明该阻燃剂具有优良的阻燃性能。     

新型P－N－Si无卤阻燃剂的合成及其在棉纤维中的应用

以二氯磷酸苯酯(1)和γ-氨丙基三乙氧基硅烷(2)为原料,合成了一种新型的P－N－Si三元无卤阻燃剂--苯氧基-双-(三乙氧基硅丙基)磷酰胺(3),其结构经¹H NMR, ³¹P NMR和FT-IR表征。研究了溶剂,反应温度,反应时间,投料比r［n(2) : n(1)］和缚酸剂对3产率的影响。结果表明:在最佳合成条件［THF为溶剂,三乙胺为缚酸剂,1 8 mmol, r=2.4,于40 ℃反应6 h］下, 3的产率为88.2%。利用TGA测试了3的阻燃性能。结果表明：3的初始分解温度为150 ℃, 600 ℃残炭为14.6%。3在棉纤维(c)中的添加量为15%(质量百分数,即c-3¹⁵)时,600 ℃残炭为33.4%,高于c(7.6%)。     

Preparation of Boron-coated Expandable Graphite and Its Application in Flame Retardant Rigid Polyurethane Foam

A novel boron-coated expandable graphite(BEG) material was prepared by first wrapping polyvinyl alcohol(PVA) onto expandable graphite(EG) and then condensing with boric acid. The obtained BEG was characterized by scanning electron microscopy(SEM), Fourier transform infrared(FTIR) spectroscopy, X-ray photoelectron spectroscopy(XPS), and thermogravimetric analysis(TGA). The fire performance and mechanical properties of the rigid polyurethane foam(RPUF) filled with BEG were investigated by limiting oxygen index(LOI), horizontal and vertical burning, cone calorimetry(CONE), and electronic tensile tests. BEG shows an improved compactness of the char layers upon thermal expansion, which is effective for the flame retardancy of RPUF. With a loading of 10%, RPUF/BEG exhibited a higher LOI, >10% reduction in heat release rate and carbon monoxide release, as well as a decrease in smoke release during the beginning of combustion compared to RPUF/EG. Moreover, the compressive strength and modulus of RPUF/BEG were increased. The improved flame retardancy of BEG on RPUF can be attributed to the suppression of the "popcorn effect" of EG by PVA-boric acid, and the improved mechanical property can be attributed to the presence of PVA.     

新型磷杂菲基反应型阻燃剂的合成及其在聚氨酯阻燃中的应用

以9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物和1,4-丁二醇二缩水甘油醚为原料,合成了一种新型的反应型阻燃剂1-（2-羟基-3-磷杂菲）丙氧基-4-环氧丙氧基丁烷(1),其结构和性能经¹H NMR, ³¹P NMR, FT-IR和TG表征。以1为封端剂,聚氨酯（PU）为基材,制备了1/PU阻燃复合材料（2）,研究了1对2阻燃性能和力学性能的影响,初步探讨了1的阻燃机理。结果表明:1具有气相和凝聚相阻燃作用,2燃烧后可形成致密光滑炭层,使点燃时间延长,改善了燃烧熔滴现象。1含量为1%时,2¹的LOI为27%, UL-94燃烧等级为V-0级。