PU/MOMMT纳米复合材料的制备与研究

纳米复合材料由于其纳米尺寸效应，表面效应以及纳米粒子与基体界面间强的相互作用，具有优于相同组分常规复合材料的力学、热学等性能，引起了人们的广泛关注。用纳米材料改性聚合物，制备纳米复合材料是获得高性能高分子复合材料的重要方法。1998年以来，Pinnavaia等首先制备了聚氨酯，蒙脱土（PU／MMT）纳米复合材料，研究了有机蒙脱土在聚醚中的分散性。其后Chen等将聚羟基己内酯/蒙脱土（PCL／MMT）纳米复合材料加入到PCL和二苯基甲烷-4，4＇-二异氰酸酯（MDI）合成的预聚体与1，4-丁二醇扩链反应后的溶液中，制备了PU／MMT纳米复合材料。少量PCL／MMT的引入可使复合材料的综合性能大幅提高。     

高抗冲聚苯乙烯/蒙脱土复合材料的阻燃性研究

用经十六烷基三甲基溴化铵有机化改性的蒙脱土 (OMMT)与高抗冲聚苯乙烯 (HIPS)通过熔融插层法制备了HIPS OMMT复合材料 ,用X ray衍射技术对材料结构进行了表征 ,发现钠基蒙脱土 (Na+ MMT)和有机蒙脱土的层间距分别为 1 5 1nm和 2 18nm ,HIPS OMMT(5phr)复合材料中蒙脱土的层间距因聚合物大分子的插入扩大为 3 4 4nm ;而HIPS与Na+ MMT形成的复合材料的层间距与Na+ MMT的层间距相比却没有变化 ,表明未有机化处理土没有形成插层结构 .锥形量热仪的研究结果表明HIPS OMMT复合材料的热释放速率、质量损失速率以及生烟速率等燃烧特性参数均显著降低 ,具有较明显的阻燃性和抑烟性 ,而HIPS Na+ MMT非插层型复合材料只有在Na+ MMT很高填充量下 (>2 0phr)才有一定阻燃效果 .比较了铵盐对HIPS阻燃性的影响 ,结果表明铵盐自身的阻燃作用很小 ,主要是插层复合结构起阻燃作用 .     

聚苯胺/离子液体/蒙脱土纳米复合材料的制备及其导电性能研究

采用1-羧甲基-3-甲基咪唑氯化盐离子液体对钠化蒙脱土进行插层改性,然后用苯胺的盐酸溶液进行二次插层,以过硫酸铵为氧化剂,盐酸溶液为掺杂剂,使进入离子液体/蒙脱土(CMMIm/MMT)层间的苯胺(An)发生氧化聚合反应,制备了一种具有良好导电性的聚苯胺/离子液体/蒙脱土复合材料(PANI/CMMIm/MMT).用红外光谱、X-射线衍射,热重分析和DSC对样品进行了表征.结果表明当离子液体/蒙脱土用量为7.5%、盐酸浓度为1mol/L、过硫酸铵与苯胺的摩尔比为1∶1、0℃下反应6h时制备的PANI/CMMIm/MMT纳米复合材料电导率最高,达到了0.3S/cm,是相同条件下聚苯胺/钠化蒙脱土纳米复合材料电导率的2.5倍,聚苯胺的7.5倍.     

4,4'-二氨基二苯醚二苯酮固化环氧树脂/粘土纳米复合材料的研究

采用离子交换法, 用十六烷基三甲基溴化铵处理钙基蒙脱土(MMT), 使蒙脱土的层间距由1.49 nm扩大到2.21 nm, 制备了环氧树脂/ BADK/MMT纳米复合材料, 并用XRD等手段研究了有机蒙脱土在环氧树脂中的插层及剥离行为. 研究结果表明, 蒙脱土含量及环氧树脂与有机土的混合温度和时间均对固化后复合材料的剥离产生影响, 只有在特定条件下才能得到剥离型纳米复合材料.     

双单体原位接枝插层法制备聚丙烯纳米复合材料的研究Ⅰ.制备、表征及力学性能的研究

用有机插层剂处理蒙脱土原土 ,制得有机蒙脱土 (O MMT) .采用双单体 (马来酸酐和苯乙烯 )原位接枝插层法 ,制备了聚丙烯 蒙脱土纳米复合材料母料 .将母料与聚丙烯基体在双螺杆上共混挤出 ,制得聚丙烯 蒙脱土纳米复合材料 (PP Montmorillonetenanocomposites,PMNC) .这是制备聚合物纳米复合材料的一种新方法 .通过X 射线衍射测试 (XRD)表明 ,有机蒙脱土片层 0 0 1面间距从原土的 1 4 9nm扩大到 2 96nm ,复合材料中蒙脱土片层 0 0 1面间距由有机蒙脱土的 2 96nm扩大到 4 0nm .力学性能测试表明 ,复合材料的力学性能明显优于PP基体 ,在提高材料拉伸强度的同时 ,缺口冲击强度也得到很大的提高 .用扫描电镜 (SEM)对材料的冲击断面形貌进行了研究 ,并从理论上分析了断裂机理 .随着蒙脱土含量的增加 ,冲击断裂形式逐渐从脆性断裂变成韧性断裂     

热塑性树脂/蒙脱土纳米复合材料的研究进展

综述了热塑性树脂/蒙脱土(MMT)纳米复合材料近年来的研究进展,并重点介绍极性热塑性树脂/MMT纳米复合材料、非极性热塑性树脂/MMT纳米复合材料以及两种聚合物与MMT三元复合体系,讨论其改性方法,展望了热塑性树脂纳米复合材料的发展前景。     

原位聚合制备聚乙烯/蒙脱土(MMT)纳米复合材料的研究

利用MgCl₂在醇中溶解和蒙脱土(MMT)在醇中层间膨胀的特性,制备了MgCl₂/TiC_l4负载于MMT层间的MMT/MgCl₂/TiC_l4催化剂,并通过原位聚合合成了聚乙烯/蒙脱土纳米复合材料.经广角X射线衍射(WAXD)和透射电子显微镜(TEM)分析表明,蒙脱土片层在乙烯聚合过程中发生了层间剥离,以单片层或几片层共存的形式无规地分散于聚乙烯基质中.与分子量相近的纯聚乙烯相比,极低的蒙脱土含量(质量分数<1%)能使复合材料的屈服强度、拉伸强度和拉伸模量有很大提高.复合材料中蒙脱土片层以纳米尺寸在聚乙烯基质中的良好分布和对聚乙烯分子链运动的限制作用是力学性能提高的主要因素.     

有机蒙脱土/天然橡胶纳米复合材料的阻燃性能研究

采用机械混炼插层法制备有机蒙脱土/天然橡胶(TMT/NR)纳米复合材料.使用X-射线衍射(XRD)和红外表征了有机蒙脱土的结构特性,并用锥形量热仪测试了纳米复合材料的燃烧性能.结果表明,有机蒙脱土/NR纳米复合材料的热释放速率(HRR)、生烟速率(SPR)等较纯天然橡胶、未改性蒙脱土/NR复合材料均所有降低,表现出较好的阻燃性能.通过对纳米复合材料的燃烧性能和燃烧残余物分析,探讨了该体系的阻燃机理.     

聚丙烯酰胺/蒙脱土纳米复合物-聚乙烯醇共混膜的制备及其渗透汽化性能

用原位聚合法制备聚丙烯酰胺/蒙脱土(PAM/MMT)纳米复合材料, 通过透射电镜研究了蒙脱土在聚丙烯酰胺基体中的形貌和分布. 结果表明, 蒙脱土以片层结构分布在聚合物基体中. 用超声波分散聚乙烯醇和聚丙烯酰胺-蒙脱土共混铸膜液制得共混膜, 用红外吸收光谱和扫描电镜研究了两者的相互作用和形貌. 考察了共混膜在异丙醇-水混合溶液中的溶胀吸附性能及共混比和蒙脱土含量对膜分离性能的影响, 结果显示, 聚乙烯醇膜中添加适量的蒙脱土纳米粒子可以大大改善膜的分离选择性.     

插层聚合制备聚丙烯/蒙脱土纳米复合材料及其结构性能表征

将插层聚合的概念引入烯烃聚合,制备了聚丙烯／蒙脱土（PP／MMT）纳米复合材料。X射线衍射和TEM分析结果表明,蒙脱土在聚丙烯基体中达到了纳米级的分散,动态力学性能研究结果表明,在高于Tg的温度区域内PP／MMT纳米复合材料的储能模量（E′）成倍增加,加入8％的蒙脱土（MMT）,PP／MMT的E′提高近3倍。PP／MMT的玻璃化转变温度Tg有一定程度的提高,随蒙脱土含量的增加,PP／MMT的热分解温度和热变形温度（HDT）都有大幅度提高。     

Exfoliated high-impact polystyrene/MMT nanocomposites prepared using anchored cationic radical initiator-MMT hybrid

High-impact polystyrene (HIPS)/montmorillonite (MMT) nanocomposites were prepared via in-situ polymerization of styrene in the presence of polybutadiene, using intercalated cationic radical initiator-MMT hybrid. Incomplete exfoliation of the silicate layers in the HIPS nanocomposites was observed when a bulk polymerization was employed. On the other hand, the silicate layers were efficiently exfoliated in the PS matrix during a solution polymerization, due to the low extra-gallery viscosity, which can facilitate the diffusion of styrene monomers into the clay layers. The resulting exfoliated HIPS/MMT nanocomposites were characterized by X-ray diffraction, transmission electron microscopy, thermogravimetric analysis, particle size analysis, gel permeation chromatography, and dynamic mechanical analysis. The nanocomposites exhibited significant improvement in thermal and mechanical properties. For example, about 50% improvement in Young’s modulus was achieved with 5 wt% of clay, compared to the unmodified polymer counterpart.     

Thermal Decomposition Kinetics of High Impact Polystyrene/Organo Fe‐montmorillonite Nanocomposites

In this article, high impact polystyrene/organo Fe‐montmorillonite (HIPS/Fe‐OMT) nanocomposites were prepared by melting intercalation. The thermal stability of HIPS/Fe‐OMT nanocomposites increased significantly compared to that of HIPS examined in thermal degradation conditions. Kinetic evaluations were performed by Kissinger, Flynn‐Wall‐Ozawa, Friedman methods and multivariate nonlinear regression. Apparent kinetic parameters for the overall degradation were determined. The results showed that the activation energy of HIPS/Fe‐OMT nanocomposites was higher than that of HIPS. A very good agreement between experimental and simulated curves was observed in dynamic conditions. Their decomposition reaction model was a single‐step process of an nth‐order reaction.     

Thermal properties and combustibility of elastomer–protein composites

This article presents the test results of thermal properties and flammability of crosslinked nitrile rubber in the presence of zinc oxide or nano-zinc oxide containing waste keratin, using the test results obtained by means of a derivatograph, DSC, and oxygen index. The influence of modified montmorillonite (NanoBent) on selected properties of investigated elastomer–protein composites has also been studied. The composites' thermal stability and flammability depend on the method of composite preparation and the quantity of added keratin. The addition of waste keratin reduces the flammability of NBR–keratin composites.     

Fabrication of functional waterborne polyurethane/montmorillonite composites by click chemistry method

"Click" chemistry method was used to fabricate novel waterborne polyurethane (WPU)/montmorillonite (MMT) composites based on alkyne-containing WPU and azide-modified montmorillonite. The morphology of these composites was characterized by x-ray diffractometer, scanning electron microscope. The mechanical properties, thermal stability, and flame resistance of the composites were investigated by tensile, thermogravimetry and cone calorimetric experiments, etc. The experimental results show that the tensile strength, water resistance and flame retardancy of the WPU/MMT composites have been reinforced efficiently owing to the linking of MMT by click reaction.     

Effects of polystyrene-encapsulated magnesium hydroxide on rheological and flame-retarding properties of HIPS composites

In this study, polystyrene (PS)-encapsulated magnesium hydroxide (Mg(OH)₂) was successfully prepared by in situ polymerization of styrene on the surface of Mg(OH)₂ in a high-speed mixer. A large amount of PS chemically bonded on Mg(OH)₂ surface was confirmed by means of FT-IR, TGA and SEM. A series of composites of high impact polystyrene (HIPS) were prepared by melt blending in a co-rotating twin-screw extruder. The effects of PS-encapsulated filler on the properties of HIPS composites were studied by SEM, rheology and combustion tests (horizontal burning tests and cone calorimetry). The dispersion and adhesion patterns of PS-encapsulated Mg(OH)₂ in HIPS matrix were investigated through FT-IR and SEM. The experimental results demonstrated that comparing to the composites containing untreated filler, the rheological and flame retardant properties of those containing PS-encapsulated filler were found to be significantly improved. This improvement is mostly attributed to a better dispersion of the encapsulated filler and a strong adhesion between the filler and matrix.     

Study on ablative properties and mechanisms of hydrogenated nitrile butadiene rubber (HNBR) composites containing different fillers

The ablative properties of hydrogenated nitrile butadiene rubber (HNBR) composites filled with fumed silica, organically modified montmorillonite (OMMT), or expanded graphite (EG) were examined. The HNBR/OMMT composite has the lowest linear ablation rate and the highest mass ablation rate and does not tend to be carbonized. On the other hand, the HNBR/EG composite has the highest linear ablation rate and the lowest mass ablation rate, and is prone to carbonization. The ablative properties of the HNBR/silica composite are between those of HNBR/OMMT and HNBR/EG. From the viewpoint of thermal shielding capability, the HNBR/OMMT has the best ablation resistance. Thermogravimetric analysis (TGA) on different HNBR composites indicated that the filler type has no significant effect on the thermal stability of the composites. To understand the ablation mechanisms, the char layers of different HNBR composites after ablation experiments were characterized by scanning electron microscopy (SEM), energy disperse X-ray spectroscopy (EDS), and wide-angle X-ray diffraction (WAXD). The results showed that the porosity in the char layers of the HNBR/OMMT composite was the highest and the corresponding structure was the loosest of the three composites. The montmorillonite (MMT) dispersed in HNBR experienced phase transition, melting and vaporization when exposed to the flame with the temperature over 2000 °C. Fumed silica only melted at such situation. On the other hand, the EG kept their original crystalline structures after the ablation test. Based on these results, the effect of the filler type on the ablation mechanisms of the HNBR composites was discussed.     

Thermal stability and flame retardancy of LDPE/EVA blends filled with synthetic hydromagnesite/aluminium hydroxide/montmorillonite and magnesium hydroxide/aluminium hydroxide/montmorillonite mixtures

The combination of organophillised montmorillonite (MMT), synthetic hydromagnesite and aluminium hydroxide (ATH) as flame retardant system for polyethylene-based materials was studied and compared with a similar system with magnesium hydroxide, ATH and MMT. The thermal stability and the flame retardant properties were evaluated by thermogravimetric analysis (TGA), differential thermal analysis (DTA), limiting oxygen index (LOI) and cone calorimeter tests. The results indicated that the addition of montmorillonite makes it possible to reduce the total filler content to achieve the flame retardant requirements. The thermal stability of filled LDPE/EVA blends increases to a higher extent for the samples containing MMT. In the cone calorimeter tests we observed a reduction of the peak heat release rate for the sample containing montmorillonite in comparison with a sample with higher filler loading without this nanoclay. An increase of the stability of the char formed could be responsible for this favourable behaviour when montmorillonite is added.In addition, mechanical properties significantly improved for the composites containing montmorillonite both for the filler loading reduction and the reinforcement effect of the nanoclay.     

Analytical strategies for the quality assessment of recycled high-impact polystyrene: a combination of thermal analysis, vibrational spectroscopy, and chromatography

Various analytical techniques (thermal analysis, vibrational spectroscopy, and chromatographic analysis) were used in order to monitor the changes in polymeric properties of recycled high-impact polystyrene (HIPS) throughout mechanical recycling processes. Three key quality properties were defined and analysed; these were the degree of mixing (composition), the degree of degradation, and the presence of low molecular weight compounds. Polymeric contaminations of polyethylene (PE) and polypropylene (PP) were detected in some samples using differential scanning calorimetry (DSC). Vibrational spectroscopy showed the presence of oxidised parts of the polymeric chain and gave also an assessment of the microstructure of the polybutadiene phase in HIPS. The presence of low molecular weight compounds in the HIPS samples was demonstrated using microwave-assisted extraction followed by gas chromatography-mass spectrometry (GC-MS). Several volatile organic compounds (VOCs), residues from the polymerisation, additives, and contaminations were detected in the polymeric materials. Styrene was identified already in virgin HIPS; in addition, benzaldehyde, α-methylbenzenaldehyde, and acetophenone were detected in recycled HIPS. The presence of oxygenated derivates of styrene may be attributed to the oxidation of polystyrene (PS). Several styrene dimers were found in virgin and recycled HIPS; these are produced during polymerisation of styrene and retained in the polymeric matrix as polymerisation residues. The amount of these dimers was highest in virgin HIPS, which indicated that emission of these compounds may have occurred during the first life-time of the products. This paper demonstrates that a combination of different analytical strategies is necessary to obtain a detailed understanding of the quality of recycled HIPS.     

Rheological Behavior of the Melts for Polyethylene-based Montmorillonite Nanocomposites

IntroductionOwing to their special structures or morphologies,polymer-based montmorillonite nanocomposites exhibitsome particular characteristics,such as,physical,thermal,and mechanical properties,induced by theaddition of very small amounts of inorganic …