The electrochemical detection of droplets in microfluidic devices

This paper presents a new electrochemical method for the detection and characterisation of aqueous droplets in an organic carrier fluid (1,2-dichloroethane) formed in flow-focusing microfluidic devices. The devices consist of a conventional flow-focusing channel 250 microm wide and 250 microm deep cast out of poly(dimethylsiloxane) (PDMS) which is sealed onto a glass substrate containing a set of microelectrodes 100 microm long. Chronoamperometric analysis of a suitable electrolyte contained in the organic phase is presented for characterising the droplet frequency and size. This chronoamperometric method is then extended to a dual working electrode approach in order to determine the velocity of the droplet. Good agreement between experimental measurements and theory was observed.     

Electrochemical detection of droplet content in microfluidic devices: Evidence of internal recirculating convection within droplets

The electrochemical detection of aqueous droplets carried by an immiscible oil-phase was investigated in a rectangular microchannel. Droplets having large aspect ratio as plugs were generated on demand and their electroactive content was detected amperometrically by a channel microband electrode. Under these conditions, electrode responses showed steady-state currents during the passage of droplets. The influence of electrode width and droplet velocity on faradaic current was studied. Results demonstrated that mass transfer to the electrode was controlled by convective flow regimes. Internal recirculating convection was evidenced in comparison to known operating regimes of microchannel electrodes in continuous pressure-driven flow.     

Discrete microfluidics with electrochemical detection

A droplet-based electrochemical digital magnetofluidics system has been developed. The system relies on the magnetic movement, in air, of different aqueous microdroplets containing magnetic microparticles--serving as the 'sample', 'blank', 'wash' and 'reagent' solutions--into and out of a three-electrode assembly. The movement of all droplets was controlled using the magnetic fields generated by three separate external magnets positioned below the superhydrophobic surface. Square-wave voltammetry was used for rapid measurements of dopamine in multiple successive microdrops with minimal cross talk. The ability of the droplet-based electrochemical microfluidic system to manipulate microliter solutions was also illustrated in bioassays of glucose, involving the merging of enzyme (GOx) and substrate droplets, followed by chronoamperometric measurements of the hydrogen peroxide product in the merged droplet. Variables of the new electrochemical digital magnetomicrofluidic technique were examined and optimized. The new droplet-based electrochemical microfluidic system offers a promising platform for automated clinical diagnostics and drug discovery.     

Picoliter-volume aqueous droplets in oil: electrochemical detection and yeast cell electroporation

An electrochemical detection method was introduced for aqueous droplet analysis in oil phase of microfluidic devices. This method is based on the electrochemical signal difference between aqueous and oil. Applying a low alternating current (AC) voltage to a couple of Au microelectrodes, this method can offer size information and ion concentration range from 0.02 mmol/L to 1 mol/L of tens of picoliter to nanoliter aqueous droplets. Alternatively, applying a relative high AC voltage (18 Vpp) at a frequency of 1 kHz leads to electroporation of yeast cells encapsulated into picoliter droplets. We believe that this simple technique is useful for a number of aqueous droplet-based chemical and biological analyses as well as cell electroporation.     

Controlled production of monodisperse double emulsions by two-step droplet breakup in microfluidic devices

A microfluidic device having both hydrophobic and hydrophilic components is exploited for production of multiple-phase emulsions. For producing water-in-oil-in-water (W/O/W) dispersions, aqueous droplets ruptured at the upstream hydrophobic junction are enclosed within organic droplets formed at the downstream hydrophilic junction. Droplets produced at each junction could have narrow size distributions with coefficients of variation in diameter of less than 3%. Control of the flow conditions produces variations in internal/external droplet sizes and in the internal droplet number. Both W/O/W emulsions (with two types of internal droplets) and oil-in-water-in-oil emulsions were prepared by varying geometry and wettability in microchannels.     

Simultaneous Detection of Single Attoliter Droplet Collisions by Electrochemical and Electrogenerated Chemiluminescent Responses

We provide evidence of single attoliter oil droplet collisions at the surface of an ultra‐microelectrode (UME) by the observation of simultaneous electrochemical current transients (i–t curves) and electrogenerated chemiluminescent (ECL) transients in an oil/water emulsion. An emulsion system based on droplets of toluene and tri‐n‐propylamine (2:1 v/v) emulsified with an ionic liquid and suspended in an aqueous continuous phase was formed by ultrasonification. When an ECL luminophore, such as rubrene, is added to the emulsion droplet, stochastic events can be tracked by observing both the current blips from oxidation at the electrode surface and the ECL blips from the follow‐up ECL reaction, which produces light. This report provides a means of studying fundamental aspects of electrochemistry using the attoliter oil droplet and offers complementary analytical techniques for analyzing discrete collision events, size distribution of emulsion systems, and individual droplet electroactivity.     

Steric repulsion between internal aqueous droplets and the external aqueous phase in double emulsions

A theoretical model for analyzing the steric repulsion energy between internal aqueous droplets and the external aqueous phase in double emulsions, which results from the steric interaction between the surfactant molecules adsorbed at the two interfaces, has been established. The steric interaction is dependent on the separation distance between the internal aqueous droplets and the external aqueous phase, the thicknesses of the two adsorbed surfactant layers, and the size of the internal aqueous droplets and the oil globules, all of which determine the extent of the compression of the adsorbed surfactant molecules. The thickness of each of the two surfactant layers have the same effect on the steric repulsion, and stronger steric interaction can be achieved with thicker adsorbed layers, which can effectively prevent coalescence between the internal aqueous droplets and the external aqueous phase. Increasing the internal aqueous droplet size can produce stronger steric repulsion; however, larger oil globules will weaken the steric repulsion, indicating that a more stable double-emulsion system can be achieved by preparing the system with smaller oil globules and larger internal aqueous droplets.     

Controlled shrinkage and re-expansion of a single aqueous droplet inside an optical vortex trap

This paper describes the shrinkage and re-expansion of individual femtoliter-volume aqueous droplets that were suspended in an organic medium and held in an optical vortex trap. To elucidate the mechanism behind this phenomenon, we constructed a heat- and mass-transfer model and carried out experimental verifications of our model. From these studies, we conclude that an evaporation mechanism sufficiently describes the shrinkage of aqueous droplets held in a vortex trap, whereas a mechanism based on the supersaturation of the organic phase by water that surrounds the droplet adequately explains the re-expansion of the shrunk droplet. The proposed mechanisms correlated well with experimental observations using different organic media, when H2O was replaced with D2O and when an optical tweezer was used to induce droplet shrinkage rather than an optical vortex trap. For H2O droplets, the temperature rise within the droplet during shrinkage was on the order of 1 K or less, owing to the rapid thermal conduction of heat away from the droplet at the microscale and the sharp increase in solubility for water by the organic phase with slight elevations in temperature. Because most chemical species confined to droplets can be made impenetrable to the aqueous/organic interface, a change in the volume of aqueous droplets translates into a change in concentration of the dissolved species within the droplets. Therefore, this phenomenon should find use in the study of fundamental chemical processes that are sensitive to concentration, such as macromolecular crowding and protein nucleation and crystallization.     

丙烯酰胺在聚乙二醇水溶液中聚合产品的微观形态

采用偶氮类水溶性引发剂2,2′-偶氮二异丙基咪唑啉二盐酸盐(VA044)引发丙烯酰胺(AM)在聚乙二醇(PEG)水溶液中的双水相聚合;研究了引发剂、单体、聚乙二醇浓度及温度对最终产品中聚丙烯酰胺(PAM)液滴形态、尺寸的影响.随着引发剂浓度的增加,液滴由球状变为细长条状;随着温度的上升,球状液滴逐渐趋于条状,然后又重新趋于球状;在初始单体浓度较低时,PAM液滴滴径分布较窄,当其浓度增加后,滴径呈多峰分布;随着PEG浓度的增加,聚合物液滴趋于球状。     

Rheological Changes of Parenteral Emulsions During Phase‐Inversion Emulsification

An efficient emulsification procedure for parenteral soybean oil‐in‐water, based on current know‐how on transitional inversion, was investigated. A fine droplet size lipid emulsion was produced using much lower mechanical energy than the typical industrial process. The aqueous phase was added gradually during mixing and various rates of water addition, as well as surfactant concentration, were evaluated. It was found that as addition rate and surfactant content increased, flow behavior changed significantly at intermediate water content, becoming highly viscoelastic. This behavior was related to the formation of a liquid crystalline phase that, at later mixing stages, turned into small droplets.     

Controlling and characterizing the coagulation of liquid aerosol droplets

We demonstrate that optical tweezers can be used to control and characterize the coagulation and mixing state of aerosols. Liquid aerosol droplets of 2-14 mum in diameter are optically trapped and characterized by spontaneous and stimulated Raman scatterings, which together provide a unique signature of droplet size and composition. From the conventional bright field image, the size of the trapped droplet can be estimated and compared with that determined from stimulated Raman scattering, and the motion of the particle within the trapping plane can be recorded. A maximum of four droplets can be manipulated in tandem by forming multiple optical traps through rapid beam steering. The coagulation of two droplets can be studied directly by controlling two droplets. The limiting conditions under which optical forces and capillary forces dominate the aerosol coagulation event are explored by varying the relative optical trap strengths and characterizing the coagulation of different droplet sizes. Finally, we demonstrate that the coagulation of different aerosol components can be compared and the mixing state of the final coagulated droplet can be investigated. In particular, we compare the outcome of the coagulation of an aqueous sodium chloride aerosol droplet with a second aqueous droplet, with an ethanol droplet or with a decane droplet.     

Shrinking droplets in electrospray ionization and their influence on chemical equilibria

We investigated how chemical equilibria are affected by the electrospray process, using simultaneous in situ measurements by laser-induced fluorescence (LIF) and phase Doppler anemometry (PDA). The motivation for this study was the increasing number of publications in which electrospray ionization mass spectrometry is used for binding constant determination. The PDA was used to monitor droplet size and velocity, whereas LIF was used to monitor fluorescent analytes within the electrospray droplets. Using acetonitrile as solvent, we found an average initial droplet diameter of 10 microm in the electrospray. The PDA allowed us to follow the evolution of these droplets down to a size of 1 microm. Rhodamine B-sulfonylchloride was used as a fluorescent analyte within the electrospray. By spatially resolved LIF it was possible to probe the dimerization equilibrium of this dye. Measurements at different spray positions showed no influence of the decreasing droplet size on the monomer-dimer equilibrium. However, with the fluorescent dye pair DCM and oxazine 1 it was shown that a concentration increase does occur within electrosprayed droplets, using fluorescence resonance energy transfer as a probe for the average pair distance.     

Rounded multi-level microchannels with orifices made in one exposure enable aqueous two-phase system droplet microfluidics

Exposure of a negative photoresist-coated glass slide with diffused light from the backside through a mask with disconnected features provides multi-level rounded channels with narrow orifices in one exposure. Using these structures, we construct microfluidic systems capable of creating aqueous two-phase system droplets where one aqueous phase forms droplets and the other aqueous phase forms the surrounding matrix. Unlike water-in-oil droplet systems, aqueous two-phase systems can have very low interfacial tensions that prevent spontaneous droplet formation. The multi-level channels fabricated by backside lithography satisfy two conflicting needs: (i) the requirement to have narrowed channels for efficient valve closure by channel deformation and (ii) the need to have wide channels to reduce the flow velocity, thus reducing the capillary number and enhancing droplet formation.     

The Electrochemistry of Tetraphenyl Porphyrin Iron(III) Within Immobilized Droplets Supported on Platinum Electrodes

For the first time, the voltammetry of an ensemble of immobilized benzonitrile microdroplets containing 5,10,15,20‐tetraphenyl‐21H,23H‐porphine iron (III) chloride, TPPFeCl immobilized at platinum electrodes immersed in various aqueous electrolytes has been explored. The reduction of TPPFeCl was observed with the voltammetric response seen to be highly dependent on the nature of ions in the surrounding aqueous phase. Unlike voltammetry in purely homogeneous solution the nature of the aqueous electrolyte can influence the voltammetry in the droplet phase. The electrochemical reduction of TPPFeCl contained within tetrabutylammonium chloride (TBACl) supported benzonitrile (PhCN) microdroplets immersed into an aqueous solution of TBACl was first studied. During TPPFeCl reduction the resulting [TPPFeCl]^? species is stabilized due to the excess of chloride anions inside the oil droplet. Voltammograms of homogeneous solutions of PhCN supported with TBACl show similar chemically reversible process which is also attributed to the stable [TPPFeCl]^? species. This anion stabilization was not observed when the oil droplets were supported with tetrabutylammonium perchlorate (TBAP) or when the PhCN solution bathing the microdroplet ensemble was supported with TBAP resulting in a chemically irreversible process. The voltammetry of unsupported droplets immobilized on a platinum electrode immersed in different aqueous electrolytes was also explored and the fate of the [TPPFeCl]^? species formed considered during the reduction sweep. Similarities and difference to voltammetry in purely homogeneous media are noted and the use of droplet voltammetry provides complimentary information.     

Particle‐Stabilized Water Droplets that Sprout Millimeter‐Scale Tubes

Millimeter‐scale tubes are observed to sprout from water droplets injected into a bath of toluene containing ethanol and silica colloids. This phenomenon requires that first a membrane is formed by the colloids which self‐assemble at the droplet interface, and second, that the ethanol preferentially partitions into the aqueous phase leading to an internal over‐pressure. Tube growth, eruption, and shuffling droplets are subsequently observed, depending on the concentration of ethanol and colloids selected. This work opens many possibilities in the field of biomimetic droplets for fundamental studies of artificial growth at the microscale and for emulsion‐related applications.     

Solubilization in monodisperse emulsions

The kinetics of oil solubilization into micelles from nearly monodisperse alkane-in-water emulsion droplets was investigated. Emulsions containing either hexadecane or tetradecane oils were fractionated to be narrowly distributed, using a method developed by Bibette [J. Bibette, J. Colloid Interface Sci. 147 (1991) 474]. These monodisperse emulsions were mixed with SDS or Tween 20 aqueous micellar solutions of various concentrations. Time-dependent solubilization was monitored using light scattering and a decrease in average droplet size over time was observed, in contrast to what has been observed previously with polydisperse emulsions. The rate at which the droplet size decreased was found to be independent of the initial droplet size. Turbidity measurements were also used to track the solubilization kinetics, and a population balance analysis used on both types of measurements to extract effective mass transfer coefficients. The dependence of these transfer coefficients on droplet size, alkane type, surfactant type and concentration provide insights into plausible mechanisms of emulsion droplet solubilization within micellar solutions.     

Induced detachment of coalescing droplets on superhydrophobic surfaces

Coalescence of a falling droplet with a stationary sessile droplet on a superhydrophobic surface is investigated by a combined experimental and numerical study. In the experiments, the droplet diameter, the impact velocity, and the distance between the impacting droplets were controlled. The evolution of surface shape during the coalescence of two droplets on the superhydrophobic surface is captured using high speed imaging and compared with numerical results. A two-phase volume of fluid (VOF) method is used to determine the dynamics of droplet coalescence, shape evaluation, and contact line movement. The spread length of two coalesced droplets along their original center is also predicted by the model and compared well with the experimental results. The effect of different parameters such as impact velocity, center to center distance, and droplet size on contact time and restitution coefficient are studied and compared to the experimental results. Finally, the wetting and the self-cleaning properties of superhydrophobic surfaces have been investigated. It has been found that impinging water drops with very small amount of kinetic impact energy were able to thoroughly clean these surfaces.     

Viscosity based droplet size controlling in negative pressure driven droplets generator for large‐scale particle synthesis

The poor control and regulation of droplets limit the applications of negative pressure driven droplet generator (NPDDG). Here, we present a simple method to control droplet size in NPDDG via varying the oil viscosity. Depending on the infinite intersolubility of high viscous mineral oil and low viscous hexadecane, we obtain a series of oils with kinematic viscosities linearly varied from 4.2 to 194.6 mm²/s. By using these oils as continuous phases, monodisperse droplets are fabricated with controllable size in NPDDG. This viscosity‐based droplet regulation method is effective, reliable, and compatible with scale‐up processes. Compared with droplet generator driven by positive pressure, the presented method can fabricate hydrogel particles massively, without complicated multilayer chip structure and complex fluid controlling, which may extend the potential of NPDDG in droplets based high‐throughput assay or large‐scale materials synthesis.     

On the Lagrangian/Eulerian modeling of dispersed droplet inertia: internal circulation transition

This article addresses a limitation of Lagrangian methods for droplet tracking, when approaching the transition point of internal circulation within droplets. Laminar multiphase flow with dispersed droplets in a co-flowing airstream is considered. Analytical and numerical formulations of droplet motion are developed based on a Lagrangian finite difference method of droplet tracking. Cases of both high and low relative Reynolds numbers are formulated. The role of interfacial drag in cross-phase momentum exchange increases at higher relative Reynolds numbers. A new transition criterion is developed to characterize conditions leading to shear-driven non-uniformities of velocity within a droplet. This criterion entails a momentum Biot number, in analogy with the Biot number criterion for conjugate heat transfer problems involving conduction and convection. At sufficiently high momentum Biot numbers, appreciable changes of velocity within a droplet imply that Lagrangian methods become unsuitable and transition to Eulerian volume averaging is needed. Predicted results of Lagrangian modeling of droplet motion in a co-flowing airstream are presented and discussed.