Preparation of a biodegradable superabsorbent polymer and measurements of changes in absorption properties depending on the type of surface‐crosslinker

A superabsorbent polymer (SAP) is a special polymer material that can absorb up to 500 times its own weight of pure water, but has a problem that it does not biodegrade itself and cause environmental pollution. Therefore, we aim to prepare a biodegradable SAP by using biomass‐based IA. The SAP must be able to retain absorbed water and absorb water under a given pressure. We have carried out studies to improve the surface hardness of the SAP to enhance absorption of water under a given pressure by surface‐crosslinking. Four types of surface‐crosslinkers, ethylene glycol diglycidyl ether (EGDGE), ethylene carbonate (EC), 1,4‐butanediol (BD), or glycerol, were used. We confirmed the water absorption capacity of the SAP by measuring its centrifuge retention capacity (CRC) and absorbency under load (AUL). The structural characteristics of the SAP were confirmed by attenuated total reflection (ATR) and X‐ray photoelectron spectroscopy (XPS), and the surface characteristics were confirmed by scanning electron microscopy (SEM).     

Polyesters analogous to PET and PBT based on O‐benzyl ethers of xylitol and L‐arabinitol

The synthesis, characterization, and some properties of new copolyesters of poly(butylene terephthalate) (PBT) and poly(ethylene terephthalate) (PET) based on L ‐arabinitol and xylitol are described. These copolyesters were obtained by polycondensation reaction in the melt of mixtures of 1,4‐butanediol or ethylene glycol and 2,3,4‐tri‐O‐benzyl‐L ‐arabinitol or 2,3,4‐tri‐O‐benzyl‐xylitol with dimethyl terephthalate. Their weight‐average molecular weights ranged between 7000 and 55,000, with polydispersities ranging from 1.4 to 4.7. Copolymers containing 1,4‐butanediol could be analyzed by NMR, and were found to have a statistical microstructure. All these copolyesters were thermally stable, with degradation temperatures well above 300 °C. With increasing amounts of alditol in the copolyester, the melting temperature and crystallinity decreased in both series, and the glass transition temperature increased for the PBT series and decreased for the PET series. Only PBT‐derived copolyesters containing a maximum of 10% alditol units showed discrete scattering characteristic of crystalline material. No substantial differences in either structure or properties were observed between the L ‐arabinitol and xylitol copolyester series. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5167–5179, 2008     

Poly(ϵ‐caprolactone)‐b‐poly(ethylene glycol)‐b‐poly(ϵ‐caprolactone) triblock copolymers: Synthesis and self‐assembly in aqueous solutions

Nontoxic and biodegradable poly(?‐caprolactone)‐b‐poly(ethylene glycol)‐b‐poly(?‐caprolactone) triblock copolymers were synthesized by the solution polymerization of ?‐caprolactone in the presence of poly(ethylene glycol). The chemical structure of the resulting triblock copolymer was characterized with ¹H NMR and gel permeation chromatography. In aqueous solutions of the triblock copolymers, the micellization and sol–gel‐transition behaviors were investigated. The experimental results showed that the unimer‐to‐micelle transition did occur. In a sol–gel‐transition phase diagram obtained by the vial‐tilting method, the boundary curve shifted to the left, and the gel regions expanded with the increasing molecular weight of the poly(?‐caprolactone) block. In addition, the hydrodynamic diameters of the micelles were almost independent of the investigated temperature (25–55 °C). The atomic force microscopy results showed that spherical micelles formed at the copolymer concentration of 2.5 × 10^?4 g/mL, whereas necklace‐like and worm‐like shapes were adopted when the concentration was 0.25 g/mL, which was high enough to form a gel. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 605–613, 2007     

Electron microscopy of high‐pressure crystallized poly(ethylene terephthalate)

The high‐pressure crystallized poly(ethylene terephthalate) samples were investigated with scanning electron microscopy. The striation appearance, which is the most common feature of polymer extended‐chain crystals, was clearly observed. Poly(ethylene terephthalate) extended‐chain crystals with thickness up to 17 m were obtained at high pressure. Fibrous crystals were also formed at high pressure. The fracture behaviors, which affected the exposure of the striations, were also discussed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1612–1616, 2000     

Molecular captain: A light‐sensitive linker molecule in poly(ethylene glycol)‐poly(L‐alanine)‐poly(ethylene glycol) triblock copolymer directs molecular nano‐assembly,conformation, and sol‐gel transition

We report a poly(ethylene glycol)‐poly(L ‐alanine)‐azobenzene‐poly(L ‐alanine)‐poly(ethylene glycol) (PEG‐PA‐Z‐PA‐PEG) as a temperature and light sensitive polymer. The poly(ethylene glycol)‐poly(L ‐alanine) diblock copolymers with a flexible‐rigid block structure were coupled by an azobenzene group that undergoes a reversible configurational change between “trans” and “cis” upon exposure to UV and vis light. The single azobenzene molecule embedded in the middle of a block copolymer with a flexible (shell)‐rigid (core) structure significantly affected molecular assembly, micelle size, polypeptide secondary structure, and sol‐to‐gel transition temperature of the polymer aqueous solution, depending on its exposure to UV or vis light. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Sol–gel transition behavior of biodegradable three‐arm and four‐arm star‐shaped PLGA–PEG block copolymer aqueous solution

Two types of temperature‐sensitive biodegradable three‐arm and four‐arm star‐shaped poly(DL ‐lactic acid‐co‐glycolic acid‐b‐ethylene glycol) (3‐arm and 4‐arm PLGA–PEG) were successfully synthesized via the coupling reaction of 3‐arm and 4‐arm PLGA and α‐monocarboxyl‐ω‐monomethoxypoly(ethylene glycol) (CMPEG). In dilute aqueous solutions, star PLGA–PEGs showed the temperature‐ and concentration‐dependent formation and aggregation of micelles over specific concentration and specific temperature. With increasing the molecular weight and the relative hydrophobicity of hydrophobic PLGA block, critical micelle temperature (CMT) decreased. Aqueous solution of 4‐arm PLGA–PEG started to form micelles at lower temperature and showed sharper temperature‐dependent growth in micelle size. These results are due to the enhanced hydrophobicity of PLGA block. On the other hand, at high concentration, two types of 3‐arm and 4‐arm PLGA–PEG showed sol–gel–sol transition behavior as the temperature was increased. The 3‐arm and 4‐arm PLGA–PEG showed sol–gel transition at higher polymer concentrations (above 24 wt %) than the PEG–PLGA–PEG triblock copolymer. As the molecular weight and the relative hydrophobicity of PLGA block increased, the critical gel concentration (CGC) decreased. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 888–899, 2006     

Well‐defined thermosensitive,water‐soluble polyacrylates and polystyrenics with short pendant oligo(ethylene glycol) groups synthesized by nitroxide‐mediated radical polymerization

We report the synthesis and thermosensitive properties of well‐defined water‐soluble polyacrylates and polystyrenics with short pendant oligo(ethylene glycol) groups. Four monomers, methoxydi(ethylene glycol) acrylate (DEGMA), methoxytri(ethylene glycol) acrylate (TEGMA), α‐hydro‐ω‐(4‐vinylbenzyl)tris(oxyethylene) (HTEGSt), and α‐hydro‐ω‐(4‐vinylbenzyl)tetrakis(oxyethylene) (HTrEGSt), were prepared and polymerized by nitroxide‐mediated radical polymerization with 2,2,5‐trimethyl‐3‐(1‐phenylethoxy)‐4‐phenyl‐3‐azahexane as an initiator. Kinetics and gel permeation chromatography analysis showed that the polymerizations were controlled processes yielding polymers with controlled molecular weights and narrow polydispersities. All polymers could be dissolved in water, forming transparent solutions, and undergo phase transitions when the temperature was above a critical point. The thermosensitive properties were studied by turbidimetry and variable‐temperature ¹H NMR spectroscopy. The cloud points of the polymers of DEGMA, TEGMA, HTEGSt, and HTrEGSt were around 38, 58, 13, and 64 °C, respectively. For all four polymers, the cloud point increased with decreasing concentration and increasing molecular weight in the studied molecular weight range of 5000–30,000 g/mol. The removal of the nitroxide group from the polymer chain end resulted in a higher cloud point. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2454–2467, 2006     

Aromatic homo‐ and copolyesters from naturally occurring monosaccharides: PET and PEI analogs derived from L‐arabinitol and xylitol

The synthesis and characterization of new aromatic homo‐ and copolyesters based on l‐arabinitol and xylitol are described. These polymers were obtained by polycondensation reaction of the 2,3,4‐tri‐O‐methyl‐l‐arabinitol or 2,3,4‐tri‐O‐methyl‐xylitol, or their mixtures with ethylene glycol, with terephthaloyl chloride or isophthaloyl chloride in o‐dichlorobenzene or in the melt phase from the corresponding methyl phthalates. All the polymers were characterized by GPC, IR, and NMR. Their M_w values ranged between 11,500 and 46,500, with polydispersities from 1.5 to 2.3. They were found to be soluble in chloroform, but insoluble in water. In contrast with the homopolymers completely made with EG, they showed a significant hygroscopicity. DSC and TGA studies showed that the melting temperature of polyethylene terephthalate is depressed by the presence of pentitol units, whereas the thermal stability is kept above 350 °C. Only copolyesters containing 10% or less of pentitol units showed melting and produced X‐ray diffraction patterns characteristic of crystalline material. d‐Arabinitol‐based homopolyesters appeared to be more crystalline than those derived from xylitol and also presented a higher thermal stability. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6394–6410, 2005     

Synthesis of high‐molecular‐weight aliphatic–aromatic copolyesters from poly(ethylene‐co‐1,6‐hexene terephthalate) and poly(L‐lactic acid) by chain extension

A series of aliphatic–aromatic multiblock copolyesters consisting of poly(ethylene‐co‐1,6‐hexene terephthalate) (PEHT) and poly(L ‐lactic acid) (PLLA) were synthesized successfully by chain‐extension reaction of dihydroxyl terminated PEHT‐OH prepolymer and dihydroxyl terminated PLLA‐OH prepolymer using toluene‐2,4‐diisoyanate as a chain extender. PEHT‐OH prepolymers were prepared by two step reactions using dimethyl terephthalate, ethylene glycol, and 1,6‐hexanediol as raw materials. PLLA‐OH prepolymers were prepared by direct polycondensation of L ‐lactic acid in the presence of 1,4‐butanediol. The chemical structures, the molecular weights and the thermal properties of PEHT‐OH, PLLA‐OH prepolymers, and PEHT‐PLLA copolymers were characterized by FTIR, ¹H NMR, GPC, TG, and DSC. This synthetic method has been proved to be very efficient for the synthesis of high‐molecular‐weight copolyesters (say, higher than M_w = 3 × 10⁵ g/mol). Only one glass transition temperature was found in the DSC curves of PEHT‐PLLA copolymers, indicating that the PLLA and PEHT segments had good miscibility. TG curves showed that all the copolyesters had good thermal stabilities. The resulting novel aromatic–aliphatic copolyesters are expected to find a potential application in the area of biodegradable polymer materials. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5898–5907, 2009     

Ultra‐high‐pressure‐assisted extraction of wedelolactone and isodemethylwedelolactone from Ecliptae Herba and purification by high‐speed counter‐current chromatography

Ultra‐high‐pressure extraction combined with high‐speed counter‐current chromatography was employed to extract and purify wedelolactone and isodemethylwedelolactone from Ecliptae Herba. The operating conditions of ultra‐high‐pressure extraction were optimized using an orthogonal experimental design. The optimal conditions were 80% aqueous methanol solvent, 200 MPa pressure, 3 min extraction time and 1:20 (g/mL) solid–liquid ratio for extraction of wedelolactone and isodemethylwedelolactone. After extraction by ultra‐high pressure, the extraction solution was concentrated and subsequently extracted with ethyl acetate; a total of 2.1 g of crude sample was obtained from 100 g of Ecliptae Herba. A two‐phase solvent system composed of petroleum ether–ethyl acetate–methanol–water (3:7:5:5, v/v) was used for high‐speed counter‐current chromatography separation, by which 23.5 mg wedelolactone, 6.8 mg isodemethylwedelolactone and 5.5 mg luteolin with purities >95% were purified from 300 mg crude sample in a one‐step separation. This research demonstrated that ultra‐high‐pressure extraction combined with high‐speed counter‐current chromatography was an efficient technique for the extraction and purification of coumestans from plant material.     

Thermal gelation or gel melting: (ethylene glycol)113‐(l‐alanine)12 and (ethylene glycol)113‐(l‐lactic acid)12

When PEG (M.W.～5000 Daltons) is conjugated to poly(l ‐alanine), the polymer aqueous solutions (<10.0 wt.%) undergo sol‐to‐gel (thermal gelation), whereas it is conjugated to poly(l ‐lactic acid), the polymer aqueous solutions (>30.0 wt.%) undergo gel‐to‐sol (gel melting) as the temperature increases. In the search for molecular origins of such a quite different phase behavior, poly(ethylene glycol)‐poly(l ‐alanine) (PEG‐PA; EG₁₁₃‐A₁₂) and poly(ethylene glycol)‐poly(l ‐lactic acid) (PEG‐PLA; EG₁₁₃‐LA₁₂) are synthesized and their aqueous solution behavior is investigated. PEG‐PAs with an α‐helical core assemble into micelles with a broad size distribution, and the dehydration of PEG drives the aggregation of the micelles, leading to thermal gelation, whereas increased molecular motion of the PLA core overwhelms the partial dehydration of PEG, thus gel melting of the PEG‐PLA aqueous solutions occurs. The core‐rigidity of micelles must be one of the key factors in determining whether a polymer aqueous solution undergoes sol‐to‐gel or gel‐to‐sol transition, as the temperature increases. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, , 52, 2434–2441     

Synthesis and characterization of hydrophilic polyester‐PEO networks with shape‐memory properties

Shape‐memory polyester‐polyethylene oxide networks are synthesized through photopolymerization of hydrophobic poly[(D,L‐lactide)‐co‐glycolide]tetraacrylate (PLGATA) and hydrophilic poly(ethylene glycol) dimethacrylate (PEGDMA). The materials can recover their original shape either quickly by heating stimulus or slowly upon immersion in water. The wettability, mechanical properties, and transition temperature of the polymer networks could be conveniently adjusted by variation of the compositions of PLGATA and PEGDMA. The hydrophilicity of PEGDMA could prospectively improve blood compatibility of polymer networks. They offer a high potential for biomedical applications such as smart implants, drug delivery systems, or medical devices. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation of methoxy poly(ethylene glycol)/polyester diblock copolymers and examination of the gel‐to‐sol transition

Diblock copolymers consisting of methoxy poly(ethylene glycol) (MPEG) and poly(?‐caprolactone) (PCL), poly(δ‐valerolactone) (PVL), poly(L ‐lactic acid) (PLLA), or poly(lactic‐co‐glycolic acid) (PLGA) as biodegradable polyesters were prepared to examine the phase transition of diblock copolymer solutions. MPEG–PCL and MPEG–PVL diblock copolymers and MPEG–PLLA and MPEG–PLGA diblock copolymers were synthesized by the ring‐opening polymerization of ?‐caprolactone or δ‐valerolactone in the presence of HCl · Et₂O as a monomer activator at room temperature and by the ring‐opening polymerization of L ‐lactide or a mixture of L ‐lactide and glycolide in the presence of stannous octoate at 130 °C, respectively. The synthesized diblock copolymers were characterized with ¹H NMR, IR, and gel permeation chromatography. The phase transitions for diblock copolymer aqueous solutions of various concentrations were explored according to the temperature variation. The diblock copolymer solutions exhibited the phase transition from gel to sol with increasing temperature. As the polyester block length of the diblock copolymers increased, the gel‐to‐sol transition moved to a lower concentration region. The gel‐to‐sol transition showed a dependence on the length of the polyester block segment. According to X‐ray diffraction and differential scanning calorimetry thermal studies, the gel‐to‐sol transition of the diblock copolymer solutions depended on their degrees of crystallinity because water could easily diffuse into amorphous polymers in comparison with polymers with a crystalline structure. The crystallinity markedly depended on both the distinct character and composition of the block segment. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5784–5793, 2004     

Phase transitions of the rapid‐compression‐induced mesomorphic isotactic polypropylene under high‐pressure annealing

The mesomorphic isotactic polypropylene was prepared by rapid compression instead of the common method of temperature quenching, and their phase transition under high pressure was investigated in depth by combining wide‐angle X‐ray diffraction, small‐angle X‐ray scattering, and differential scanning calorimetry techniques. It was found that annealing under pressure can promote the further arrangement of chain segments of the mesophase toward the crossed state in the orthorhombic γ‐phase, and the long period of the mesophase slightly decreased from 8.2 to 7.2 nm. The kinetics of this meso‐γ transition strongly depends on pressure. As annealing pressure increased, the mobility of molecular segments was reduced, and then the onset and finishing time of phase transition were both delayed significantly. A critical annealing pressure was found between 1.6 and 1.75 GPa, which determines whether the phase transition occurs or not. When pressure reaches 1.75 GPa, mesophase did not transform at all within 120 min. Based on the results, a reasonable mechanism was proposed to show the crystallization process of mesophase under high‐pressure annealing. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 651–661     

Micelle formation and sol–gel transition behavior of comb‐like amphiphilic poly((PLGA‐b‐PEG)MA) copolymers

Comb‐like amphiphilic poly(poly((lactic acid‐co‐glycolic acid)‐block‐poly(ethylene glycol)) methacrylate (poly((PLGA‐b‐PEG)MA)) copolymers were synthesized by radical polymerization. (PLGA‐b‐PEG)MA macromonomer was prepared by ring‐opening bulk polymerization of DL ‐lactide and glycolide using purified poly(ethylene glycol) monomethacrylate (PEGMA) as an initiator. (PLGA‐b‐PEG)MA macromonomer was copolymerized with PEGMA and/or acrylic acid (AA) by radical polymerization to produce comb‐like amphiphilic block copolymers. The molecular weight and chemical structure were investigated by GPC and ¹H NMR. Poly((PLGA‐b‐PEG)MA) copolymer aqueous solutions showed gel–sol transition behavior with increasing temperature, and gel‐to‐sol transition temperature decreased as the compositions of the hydrophilic PEGMA and AA increased. The gel‐to‐sol transition temperature of the terpolymers of the poly((PLGA‐b‐PEG)MA‐co‐PEGMA‐co‐AA) also decreased when the pH was increased. The effective micelle diameter obtained from dynamic light scattering increased with increasing temperature and with increasing pH. The critical micelle concentration increased as the composition of the hydrophilic monomer component, PEGMA and AA, were increased. The spherical shape of the hyperbranched polymers in aqueous environment was observed by atomic force microscopy. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1954–1963, 2008     

Synthesis and characterization of thermoresponsive poly(ethylene glycol)‐based hydrogels and their magnetic nanocomposites

Temperature‐responsive hydrogels are one of the most widely studied types of stimuli‐responsive hydrogel systems. Their ability to transition between their swollen and collapsed states makes them attractive for controlled drug delivery, microfluidic devices, and biosensor applications. Recent work has shown that poly(ethylene glycol) (PEG) methacrylate polymers are temperature‐responsive and exhibit a wide range of lower critical solution temperatures based on the length of ethylene glycol units in the macromer chain. The addition of iron oxide nanoparticles into the hydrogel matrix can provide the ability to remotely heat the gels upon exposure to an alternating magnetic field (AMF). In this work, diethylene glycol (n = 2) methyl ether methacrylate and PEG (n = 4.5) methyl ether methacrylate copolymers were polymerized into hydrogels with 5 mol % PEG 600 (n = 13.6) dimethacrylate as the crosslinker along with 5 wt % iron oxide nanoparticles. Volumetric swelling studies were completed from 22 to 80 °C and confirmed the temperature‐responsive nature of the hydrogel systems. The ability of the gels to collapse in response to rapid temperature changes when exposed to an AMF was demonstrated showing their potential use in biomedical applications such as controlled drug delivery and hyperthermia therapy. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3229–3235, 2010     

AGET ATRP in water and inverse miniemulsion: A facile route for preparation of high‐molecular‐weight biocompatible brush‐like polymers

Activators generated by electron transfer for atom transfer radical polymerization (AGET ATRP) of oligo(ethylene glycol) monomethyl ether methacrylate (OEOMA) was investigated in homogeneous aqueous solution targeting DP = 1000, and in inverse miniemulsion targeting DP = 600, at 30 °C. Several reaction parameters were examined in the preparation of biocompatible, brush‐like, high‐molecular‐weight, water‐soluble polymers. They include concentration of ascorbic acid (AscA), ratio of water to OEOMA, mode of addition of AscA, and ratio of initiator to Cu(II) complex. The results obtained in these studies indicate that AGET ATRP retains all of the benefits of normal ATRP and, additionally, provides a facile route for the preparation of well‐controlled high‐molecular‐weight polymers because of the use of oxidatively stable catalyst precursors. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1771–1781, 2009     

Design of Smart Oligo(ethylene glycol)‐Based Biocompatible Hybrid Microgels Loaded with Magnetic Nanoparticles

This article reports a rational strategy for preparing smart oligo(ethylene glycol)‐based hybrid microgels loaded with high content of homogeneously distributed preformed magnetic nanoparticles (NPs) (up to 33 wt%). The strategy is based on the synthesis of biocompatible multiresponsive microgels by precipitation copolymerization of di(ethylene glycol) methyl ether methacrylate, oligo(ethylene glycol) methyl ether methacrylate, methacrylic acid, and oligo(ethylene glycol)diac­rylate. An aqueous dispersion of preformed magnetic NPs is straightforwardly loaded into the microgels. Robust monodisperse thermoresponsive magnetic microgels are produced, exhibiting a constant value of the volume phase transition temperature whatever the NPs content. The homogeneous microstructure of the initial stimuli‐responsive biocompatible microgels plays a crucial role for the design of unique well‐defined ethylene glycol‐based thermoresponsive hybrid microgels.

     

Irreversible temperature‐responsive formation of high‐strength hydrogel from an enantiomeric mixture of starburst triblock copolymers consisting of 8‐arm PEG and PLLA or PDLA

Starburst triblock copolymers consisting of 8‐arm poly(ethylene glycol) (8‐arm PEG) and biodegradable poly(L ‐lactide) (PLLA) or its enantiomer poly(D ‐lactide) (PDLA), 8‐arm PEG‐b‐PLLA‐b‐PEG ( Stri‐L ), and 8‐arm PEG‐b‐PDLA‐b‐PEG ( Stri‐D ) were synthesized. An aqueous solution of a 1:1 mixture ( Stri‐Mix ) of Stri‐L and Stri‐D assumed a sol state at room temperature, but instantaneously formed a physically crosslinked hydrogel in response to increasing temperature. The resulting hydrogel exhibited a high‐storage modulus (9.8 kPa) at 37 °C. Interestingly, once formed at the transition temperature, the hydrogel was stable even after cooling below the transition temperature. The hydrogel formation process was irreversible because of the formation of stable stereocomplexes. In aqueous solution, gradual hydrolytic erosion was observed because of degradation of the hydrogel. The combination of rapid temperature‐triggered irreversible hydrogel formation, high‐mechanical strength, and degradation behavior render this polymer mixture system suitable for use in injectable biomedical materials, for example, as a drug delivery system for bioactive reagents or a biodegradable scaffold for tissue engineering. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6317–6332, 2008     

Cu/SBA-15-SO3H催化木糖一锅转化制备糠醇（英文）

糠醇是一种重要的高附加值化学品,目前工业上由含半纤维素或木聚糖的生物质原料经过酸脱水先制备糠醛,糠醛再进一步加氢制备糠醇.在实际生产中,这两步反应分别在不同的设备中进行,增加了分离纯化和运输成本;目前也很少有研究偶联这两步反应.本工作中,我们制备了一种多功能介孔Cu/SBA-15-SO3H催化剂用于一锅法一步转化木糖到糠醛,并且通过X射线粉末衍射(XRD)、透射电子显微镜(TEM)、傅里叶变换红外光谱(FT-IR)、热重分析(TGA)、电感耦合等离子体发射光谱(ICP-OES)、X射线荧光(XRF)、NH3-程序升温脱附(NH3-TPD)和N2物理吸附等表征检测了负载的酸和金属位点的可用性以及催化剂的物理化学性质,优化了反应温度、氢气压力、反应时间和溶剂体系等反应条件,研究了酸和金属位点的比例以及介孔尺寸对合成糠醇的影响.XRD表征和TEM及HRTEM图像均表明,在负载了磺酸和Cu之后,均会一定程度上破坏SBA-15的形貌,但是依然可以保持原本的有序介孔结构.XPS表明还原后的Cu主要以+1价的形式存在,也有少量的0价和+2价.红外光谱表明磺酸基团和SBA-15载体以共价键形式紧密结合.氮气吸脱附和相关的BET和BJH计算表明,我们的原位制备方法相比于传统浸渍法,磺酸位点的含量提高了7倍以上.通过对反应条件的优化,该体系在140℃和4MPaH2下可以实现62.6%的糠醇收率.过高的温度会引起产物过度加氢生成2-甲基呋喃,而过高的压力会导致原料过度加氢生成木糖醇.合适的溶剂也是反应的关键因素,使用1:3的水/丁醇双相体系,一方面可以有效促进糖的溶解,另一方面可以有效萃取产物,保证了反应的碳平衡.在对催化剂的筛选中发现,单独的SBA-15几乎无催化活性,Cu/SBA-15主要催化木糖加氢生成木糖醇,SBA-15-SO3H主要催化木糖脱水生成糠醛,而物理混合的Cu/SBA-15和SBA-15-SO3H的效率远不如双功能Cu/SBA-15-SO3H催化剂.通过调节磺酸含量和探究产物时间曲线发现,提高酸性位点可以促进木糖转化,但是过多的酸性位点会导致结焦,降低糠醇收率.共同存在的磺酸酸性位点和铜金属位点保持平衡,协同催化串联反应进行.通过调节SBA-15的孔道结构发现,4 nm的孔道最适合反应进行,孔道过大会降低反应的整体碳收率和糠醇收率.本催化体系实现了从木糖一锅多步法制糠醇,并对催化剂的构效关系进行了研究,对反应条件进行了系统的优化,有希望实际应用到糠醇生产中.