Origin of anisotropy for the HDDR Nd13.5Fe79.5B7 magnetic powders

For the HDDR Nd_13.5Fe_79.5B₇ magnetic powders, effects of disproportionation time and hydrogen pressure on the anisotropy were studied during the slow desorption stage. Studies showed that shorter disproportionation times caused the magnetic powders displaying higher anisotropy. With increasing disproportionation times, the degree of crystallographic alignment decreased. This in turn caused a drop in remanence and anisotropic character. Longer disporportionation times have also been correlated to a change in disproportionated microstructure from lamella to columnar. XRD (X-Ray Diffraction) studies showed that except NdH₂,α-Fe and Fe₂B, no other phases were included in the disproportionation mixture. This elucidated that the strong anisotropy is only related to a lamella disproportionation microstructure, which corresponds to a short disproportionation times. The lamella disproportionation microstructure may remain or inherit the alignment of original Nd₂Fe₁₄B grain, and may also be related to the alignment of the newly formed Nd₂Fe₁₄B grain. Thus, the anisotropic formation mechanism of ternary magnetic powders accords with “anisotropy-mediating phase” model. If the disproportionation mixture were carried out an optimum hydrogen pressure treatment during the HDDR process, the degree of crystallographic alignment can be further enhanced.     

Coercivity enhancement of anisotropic Dy-free Nd–Fe–B powders by conventional HDDR process

Coercivity enhancement of Dy-free Nd–Fe–Co–B–Ga–Zr powders was studied using the conventional hydrogenation–decomposition–desorption–recombination (HDDR) process. It was found that the addition of Al together with the proper Nd content and the slow hydrogen desorption of the HDDR treatment can induce high coercivity in the powder. For example, the 14.0 at% Nd–2.0 at% Al powder exhibits H_cJ of 1560 kA/m, B_r of 1.22 T, and (BH)_max of 257 kJ/m³. The high coercivity inducement of the powder is thought to be attributed to the formation of Nd-rich phase, which continuously surrounds fine Nd₂Fe₁₄B grains.     

Effect of Cu and Ga additions on the anisotropy of R2Fe14B/α-Fe nanocomposite die-upset magnets (R=Pr,Nd)

Fully dense nanocomposite magnets containing hard R₂Fe₁₄B and soft α-Fe phases were produced from both melt-spun and mechanically milled alloys by hot pressing and subsequent die upsetting. Although R-lean R–Fe–B alloys that do not contain the grain-boundary R-rich phase are known not to be susceptible to texture development by means of die upsetting, we found that small additions of Cu make the texturing possible. The resulting microstructure of oriented platelet grains is similar to that of the R-rich die-upset magnets. Properties of the Cu-containing R₂Fe₁₄B/α-Fe die-upset magnets can be further improved by adding Ga. The anisotropic Pr₁₂Fe₈₀Cu₁Ga₁B₆ magnet made from mechanically milled alloy and containing 17.2 wt% α-Fe had a remanence of 13 kG and a maximum energy product of 23.4 MG Oe. The Pr_11.25Fe_80.75Cu₁Ga₁B₆ magnet made from melt-spun alloy and containing 16.2 wt% α-Fe had a maximum energy product of 19.9 MG Oe. The low coercivity of 3–4 kOe typical for the Cu-containing R₂Fe₁₄B/α-Fe die-upset magnets is due to the relatively coarse α-Fe grains. The latter grains are too large for intergranular exchange interaction, but, nevertheless, they are well coupled with the R₂Fe₁₄B grains by a long-range magnetostatic interaction.     

Fe65B22Nd9Mo4 bulk nanocomposite permanent magnets produced by crystallizing amorphous precursors

The Fe₆₅B₂₂Nd₉Mo₄ nanocomposite permanent magnets in the form of a rectangular cross sectioned rod have been prepared by annealing the amorphous precursors. The thermal behavior, structure and magnetic properties of the magnets have been investigated by differential scanning calorimetry, X-ray diffractometry, electron microscopy and magnetometry techniques. The as-cast Fe₆₅B₂₂Nd₉Mo₄ alloy showed soft magnetic properties, which changed into magnetically hard after annealing. Results provoke that the magnetic properties of the alloy are sensitive to thermal processing conditions. The optimum hard magnetic properties with a remanence (B_r) of 0.56 T, coercivity (_iH_c) of 920.7 kA/m and maximum energy product (BH)_max of 50.15 kJ/m³ were achieved after annealing the alloy at 983 K for 10 min. The good magnetic properties of Fe₆₅B₂₂Nd₉Mo₄ magnets are ascribed to the exchange coupling between the nano-scaled soft α-Fe, Fe₃B and hard Nd₂Fe₁₄B magnetic grains.     

Research on preparing compact bulk nanocomposite Nd2Fe14B/α-Fe magnetic materials by hot extrusion

In this paper, compact bulk nanocomposite Nd₂Fe₁₄B/α-Fe magnetic materials were prepared by hot extrusion of amorphous and nanocrystalline powders, which were prepared by high-energy ball-milling (HEBM) of the Nd₂Fe₁₄ B-type hard magnetic phase with 20 vol% of α-Fe as soft magnetic phase. The extrusion temperature has important influence on magnetic properties and microstructure of magnetic materials. The results show that the grain size of Nd₂Fe₁₄B and α-Fe phase increases steadily with increasing extrusion temperature. Furthermore, optimal extrusion temperature of 1223 K occurs, at which the highest magnetic properties and relative density can be obtained.     

Ultra-fine grained Nd–Fe–B by high pressure reactive milling and desorption

This paper reports on the grain refinement in dynamic hydrogenation disproportionation desorption and recombination (d-HDDR) processed Nd-rich Nd₂Fe₁₄B and stoichiometric Nd₂Fe₁₄B powders using high pressure reactive milling (HPRM) followed by a subsequent desorption and recombination. In contrast to the dynamic-HDDR processed anisotropic powder with a grain size of the Nd₂Fe₁₄B phase of 300 nm, the new approach yields a further reduction of the Nd₂Fe₁₄B₁ grain size to less than 70 nm. Nd-rich Nd₂Fe₁₄B powder produced by HPRM and subsequent desorption exhibits a coercivity μ_0iH_c=1.35 T and a remanence of 0.80 T. In the stoichiometric material, the reduction of the Nd-content leads to an increase in remanence to 0.85 T. Additionally, it is demonstrated that highly anisotropic powders can also be obtained by dynamic-HDDR processing of stoichiometric Nd₂Fe₁₄B powders.     

Structure and magnetic properties of (Nd,Dy)16(Fe,Co)76−xTixB8 powders prepared by mechanical alloying

Nanocrystalline (Nd,Dy)₁₆(Fe,Co)_76−xTi_xB₈ magnets were prepared by mechanical alloying and respective heat treatment at 973–1073 K/30–60 min. An addition of 0.5 at % of Ti results in an increase of coercivity from 796 to 1115 kA m⁻¹. Partial substitution of Nd by Dy results in an additional increase of coercivity up to 1234 kA m⁻¹. Mössbauer investigations shows that for x?1 the (Nd,Dy)₁₆(Fe,Co)_76−xTi_xB₈ powders are single phase. For higher Ti contents (x>1) the mechanically alloyed powders heat treated at 973 K are no more single phase, and the coercivity decreases due to the presence of an amorphous phase. A heat treatment at a higher temperature (1073 K) for longer time (1 h) results in the full recrystallisation of powders. The mean hyperfine field of the Nd₂Fe₁₄B phase decreases for titanium contents of 0?x?1, and remains constant for x>1. This indicates that the Ti content in the Nd₂Fe₁₄B phase reaches its maximum value.     

Effects of additives on hydrogen absorption and desorption characteristics of Nd(Fe,Mo)12 alloys

Effects of such additives as Co, Zr, Nb or Ga on hydrogen absorption and desorption characteristics of Nd(Fe,Mo)₁₂ alloys are investigated. It is found that Zr or Nb addition increases the disproportionation temperature of Nd(Fe,Mo)₁₂ alloys, and Co or Ga addition decreases the recombined temperature of its disproportionated products. This shows that Zr or Nb addition retards the disproportionation, while Co or Ga addition is effective for improving the recombination, which is similar to the effects of the additives on the hydrogen absorption and desorption characteristics of Nd₂Fe₁₄B alloys. However, according to X-ray diffraction (XRD) investigations for the magnetic-oriented samples, the final hydrogenation disproportiontation desorption recombination (HDDR) NdFe_10.5−XM_XMo_1.5 (M=Co, Zr, Nb or Ga) products are isotropic. The effects of additives on hydrogen absorption and desorption characteristics of Nd₂Fe₁₄B and Nd(Fe,Mo)₁₂ alloys are very similar, but the magnetic anisotropy of the final two HDDR products are different. In order to investigate this, similarities and differences of the two alloy systems and their corresponding HDDR phenomena are further studied. The results show that the formation of anisotropic powders may be related to the disproportionated products and crystal growth direction of the Nd₂Fe₁₄B and Nd(Fe,Mo)₁₂ system.     

Nanocrystalline FeAl intermetallics obtained in mechanically alloyed Fe50Al40Ni10 powder

B2-Fe₄₇Al₅₃ intermetallics has been produced by mechanical alloying in a planetary ball mill, using elemental Fe, Al and Ni powder mixture. The microstructural and magnetic properties of the mechanically alloyed Fe₅₀Al₄₀Ni₁₀ powdered samples were investigated by X-ray diffraction and ⁵⁷Fe Mössbauer spectrometry at 300 and 77 K. As resulted from the X-ray diffraction studies, the ordered B2 structure was formed in the Fe₅₀Al₄₀Ni₁₀ powder, together with the bcc α_i-Fe(Al, Ni) (i = 1, 2) solid solutions. Further milling led to a partial disordering of B2-Fe₄₇Al₅₃; it has undergone an order–disorder transition which is characterized by an expansion of the volume Δa₀ (lattice disorder) and a magnetic transition from the paramagnetic to ferromagnetic state which is characterized by strong ferromagnetic interactions in the alloy. The nanocrystalline bcc α_i-Fe(Al, Ni) solid solution was ferromagnetic with a mean crystallite size of 6 nm.     

Synthesis, structural and magnetic properties of the nanocomposite Fe63B23Nd7Y3Nb3Cr1 magnets

The Fe₆₃B₂₃Nd₇Y₃Nb₃Cr₁ nanocomposite magnets in the form of sheets have been prepared by copper mold casting technique. The phase evolution, crystal structure, microstructural and magnetic properties have been investigated in the as-cast and annealed states. The as-cast sheets show magnetically soft behaviors which become magnetically hard by thermal annealing. The optimal annealed microstructure was composed of nanosize soft magnetic α-Fe (19-29 nm) and hard magnetic Nd₂Fe₁₄B (45-55 nm) grains. The best hard magnetic properties such as intrinsic coercivity, _jH_c of 1119 kA/m, remanence, B_r of 0.44 T, magnetic induction to saturation magnetization ratio, M_r/M_s=0.61 and maximum energy product, (BH)_max of 55 kJ/m³ was obtained after annealing at 680 °C for 15 min. The annealing treatment above 680 °C results in non-ideal phase grains growth, which degrade the magnetic properties.     

Die-upset Nd11.5Fe72.4Co9Nb1B6.1 magnets with additions of Zn, Al and Sn

The magnetic properties and microstructure were studied for bulk Nd_11.5Fe_72.4Co₉Nb₁B_6.1 magnets synthesized by hot-pressing and subsequent die-upsetting the melt-spun ribbons with additions of three kinds of low-melting-point metal (Zn, Al and Sn). Die-upset Nd_11.5Fe_72.4Co₉Nb₁B_6.1 magnets have low magnetic properties since they have an inhomogeneous microstructure with many coarse grains. The microstructure of die-upset magnets remains almost unchanged with Al and Sn additions, which only have negative effects on the magnetic properties. Different from Al and Sn additions, Zn addition changes the phase composition of the starting melt-spun powers due to the reaction of Zn and Nd₂Fe₁₄B during hot-pressing and hot-deforming and enhances the development of the desired [0 0 1] texture and improves the microstructure of die-upset magnets. As a result, an anisotropic magnet with good maximum energy product (221 kJ/m³) and high coercivity (670 kA/m) is obtained by adding 2 wt% Zn to the Nd_11.5Fe_72.4Co₉Nb₁B_6.1 alloy.     

Structural transformations of Fe81B13Si4C2 amorphous alloy induced by heating

Thermal stability and crystallization of the Fe₈₁B₁₂Si₄C₂ alloy were investigated in the temperature range 25-700 °C by the XRD and Mössbauer analysis. It was shown that on heating the as-prepared amorphous Fe₈₁B₁₂Si₄C₂ alloy undergoes thermal stabilization through a series of structural transformations involving the process of stress-relieving (temperature range 200-400 °C), followed by a loss of ferromagnetic properties (Curie temperature at 420 °C) and finally crystallization (temperature range 450-530 °C). The process of crystallization begins by formation of two crystal phases: Fe₃B and subsequently Fe₂B, as well as a solid solution α-Fe(Si). With increase in annealing temperature, the completely crystallized alloy involved only two phases, Fe₂B and solid solution α-Fe(Si).XRD patterns established a difference in phase composition and size of the formed crystallites during crystallization depending on the side (fishy or shiny) of the ribbon. The first nuclei of the phase α-Fe₃Si were found on the shiny side by XRD after heat treatment even at 200 °C but the same phase on the fishy side of ribbon was noticed after heat treatment at 450 °C. The largest difference between the contact and free surface was found for the Fe₂B phase crystallized by heating at 700 °C, showing the largest size of crystallites of about 130 nm at 700 °C on the free (shiny) surface.     

Influence of milling time on the structural, microstructural and magnetic properties of mechanically alloyed Ni58Fe12Zr10Hf10B10 nanostructured/amorphous powders

This paper investigates structural, microstructural and magnetic properties of amorphous/nanocrystalline Ni₅₈Fe₁₂Zr₁₀Hf₁₀B₁₀ powders prepared by high energy milling. Ball milling of Ni, Fe, Zr, Hf and B leads to alloying of the element powders at 120 h. The results show that at 190 h the amorphous content is at the highest level and the grain size is about 2 nm. The magnetic measurements reveal that the coercivity and the saturation magnetization reach about 20 Oe and 30 emu/g at 190 h and become approximately 5 Oe and 40 emu/g after a suitable heat treatment, respectively.     

Magnetic properties enhancement of Nd2Fe14B/α-Fe nanocomposites by Ta substitution

Nanostructured Nd_9.5Fe_84−xB_6.5Ta_x (x=0, 0.5, 1, 1.5, and 2) ribbons composed of Nd₂Fe₁₄B and α-Fe phases with a high coercivity and maximum energy product are fabricated by direct melt spinning. The effects of Ta addition on the structures and magnetic properties of melt-spun Nd_9.5Fe_84−xB_6.5Ta_x (x=0, 0.5, 1, 1.5, and 2) ribbons have been investigated. Compared with addition-free ribbons, small addition of Ta is found to reduce the grain sizes of the samples and improve their magnetic properties due to a strong exchange coupling between the Nd₂Fe₁₄B hard phase and α-Fe soft phase. A coercive field of 750 kA/m and a maximum energy product of 158 kJ/m³ in melt-spun Nd_9.5Fe_82.5B_6.5Ta_1.5 ribbons are obtained at room temperature.     

X-ray diffraction,microstructure, Mössbauer and magnetization studies of nanostructured Fe50Ni50 alloy prepared by mechanical alloying

Nanocrystalline Fe₅₀Ni₅₀ alloy samples were prepared by the mechanical alloying process using planetary high-energy ball mill. The alloy formation and different physical properties were investigated as a function of milling time, t, (in the 0–50 h range) by means of the X-ray diffraction (XRD) technique, scanning electron microscopy (SEM), energy dispersive X-ray (EDAX), Mössbauer spectroscopy and the vibrating sample magnetometer (VSM). The complete formation of γ-FeNi is observed after 24 h milling. When milling time increases from 0 to 50 h, the lattice parameter increases towards the Fe₅₀Ni₅₀ bulk value, the grain size decreases from 67 to 13 nm, while the strain increases from 0.09% to 0.41%. Grain morphologies at different formation stages were observed by SEM. Saturation magnetization and coercive fields derived from the hysteresis curves are discussed as a function of milling time.     

Role of Niobium in the nanocrystallization of a Fe73.5Si13.5B9Nb3Cu alloy

The nanostructure of a nanocrystalline Fe_73.5Si_13.5B₉Nb₃Cu alloy has been studied by means of Mössbauer spectroscopy, 1D and 3D atom probes. After 6 h at 520 °C, the crystallized fraction of the alloy is about 53%. α$\mathrm{\alpha }$-Fe(Si) nanocrystals, 10–20 nm in diameter, are embedded in a retained amorphous matrix. They have a near Fe₈₀Si₂₀ composition and exhibit a DO₃ structure. The very low number density of Cu-rich particles does not match with the hypothesis of a systematic heterogeneous precipitation of α$\mathrm{\alpha }$-Fe close to Cu-rich particles. A detailed analysis of the distribution of alloying elements in the retained amorphous matrix reveals the formation of a Nb-rich shell around α$\mathrm{\alpha }$-Fe(Si) nanocrystals. It is proposed that this shell is formed during the growth of nanocrystals and the decomposition of the matrix, which tends toward a Fe₃B composition. The Nb-rich shell behaves as a diffusion barrier which inhibits the growth of nanocrystals. However, despite the presence of a Nb-rich shell, the junction between adjacent nanocrystals may occur, even if this phenomenon is rare.     

Refinement of the microstructure and enhancement of the magnetic properties in α-Fe/(Nd,Dy)2Fe14B nanocomposite using the two-step annealing technique

The Nd_8−xDy_xFe_87.5B_4.5 (x=0–1.0$x=0–1.0$) nanocomposites have been prepared by melt spinning and subsequent two-step heat treatment technique. The crystallization behaviors, microstructures and magnetic properties of the samples have been investigated. The experimental results show that the crystallization temperature of α-Fe soft phase has no obvious change through Dy addition while the crystallization temperature of 2:14:1 hard phase increases remarkably with increasing Dy content. By adopting a two-step heat treatment technique, a finer and more uniform microstructure can be developed. A dramatic enhancement of remanence J_r from 0.84 to 1.1 T, coercivity H_cj from 417 to 520 kA/m and energy product (BH)_m from 76.8 to 110 kJ/m³ have been obtained in Nd₇Dy₁Fe_87.5B_4.5 (30 vol%α-Fe ) nanocomposite.     

X-ray photoelectron spectroscopic investigations on cubic BaTiO3, BaTi0.9Fe0.1O3 and Ba0.9Nd0.1TiO3 systems

X-ray photoelectron spectroscopic (XPS) studies were carried out on wet-chemically synthesized cubic BaTiO₃, Ba_0.9Nd_0.1TiO₃ and BaTi_0.9Fe_0.1O_3−δ powders. The compounds were prepared by hydrothermal and gel to crystallite conversion technique; and phases formed readily at 420 K. The phase purity of the powders was confirmed from X-ray diffractometry. Chemical state and chemical environment of the constituent elements in the compositions were examined by XPS. Ba²⁺ was found to exist in two different chemical environments in these titanates. The Ti 2p_3/2 photoelectron peak in BaTi_0.9Fe_0.1O_3−δ was found to be broadened after Fe³⁺ substitution. Any resolvable broadening was not observed distinctly in the Ti 2p peak for Ba_0.9Nd_0.1TiO₃, unsintered BaTiO₃ and BaTiO₃ annealed in hydrogen (8% H₂ + Ar) at 1000 K. The prevalence of mixed-valent titanium and iron in BaTi_0.9Fe_0.1O_3−δ composition was evident from the XPS results and was further supported by the enhanced electrical conductivity at 298-550 K for BaTi_0.9Fe_0.1O_3−δ in comparison to BaTiO₃ and Ba_0.9Nd_0.1TiO₃. Hydroxyl incorporation was facilitated by substituting Nd³⁺ in Ba-sublattice. The presence of hydroxyls was observed from the broadening of the O 1s peak in XPS studies of the compounds.     

Magnetocaloric effect in high-energy ball-milled Gd5Si2Ge2 and Gd5Si2Ge2/Fe nanopowders

Evolution of structure and magnetocaloric properties in ball-milled Gd₅Si₂Ge₂ and Gd₅Si₂Ge₂/0.1 wt% Fe nanostructured powders were investigated. The high-energy ball-milled powders were composed of very fine grains (70–80 nm). Magnetization decreased with milling time due to decrease in the grain size and randomization of the magnetic moments at the surface. The magnetic entropy change (ΔS_M) was calculated from the isothermal magnetization curves and a maximum value of 0.45 J/kg K was obtained for 32 h milled Gd₅Si₂Ge₂ alloy powder for a magnetic field change of 2 T while it was still low in Fe-contained alloy powders. The thermo-magnetic measurements revealed that the milled powders display distribution of magnetic transitions, which is desirable for practical magnetic refrigerant to cover a wide temperature span.     

Simultaneous variations of microstructure and magnetic properties of Ni58Fe12Zr20B10 nanostructure/amorphous alloy prepared by mechanical alloying

This study aims to evaluate magnetic and micro-structural properties of amorphous/nanocrystalline mechanically alloyed Ni₅₈Fe₁₂Zr₂₀B₁₀ powders with ball-milling time up to 190 h. Structural, micro-structural and thermal evaluations of the milled powders were carried out by X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM) and differential scanning calorimetry (DSC) methods. Magnetic properties were also measured by a vibrating sample magnetometer (VSM) instrument. Results showed that the amorphous phase reached maximum value of 95% and the crystallite size was about 3 nm at the end of the milling. Magnetization saturation (M_s) decreased slightly and coercivity (H_c) reached to the highest value at 72 h of the milling time. At the 190 h of milling, the coercivity and saturation magnetization reached 18 Oe and 20 emu/g, respectively. While, after an appropriate amount of heat treatment, these two variables became approximately 2 Oe and 32 emu/g.