Effects of the degree of grain alignment on the hard magnetic properties of sintered NdFeB magnets

r increases monotonously with an enhancement in the degree of grain alignment (i.e. decrease in the orientation coefficient σ), whereas the intrinsic coercivity _jH_c decreases monotonously. This dependence leads to a non-monotonic behaviour of the magnetic-inductive coercivity _bH_c and a saturation of the maximum energy product (BH)_max. Received: 28 August 1997/Accepted: 12 January 1998     

Formation and magnetic properties of mechanically alloyed Al65Cu20Fe15 quasicrystal

The formation of icosahedral phase by mechanical alloying of crystalline elemental powder of Al, Cu and Fe has been investigated. The effect of milling time on the formation of icosahedral phase of nominal composition of Al₆₅Cu₂₀Fe₁₅ has been studied using the X-ray diffraction technique. Further studies have been carried out by scanning electron microscopy (SEM), energy-dispersive X-ray microanalysis (EDAX), particle size, magnetisation and ferromagnetic resonance studies. All these studies indicate that the icosahedral alloy shows soft ferromagnetic behaviour.     

Improved magnetic properties and fracture strength of NdFeB by dehydrogenation

Effects of the dehydrogenation of the hydrogen decrepitated (HD) powders on the magnetic properties and the fracture strength of sintered NdFeB magnets were studied. It was found that the lattice parameters and the crystal phase of NdFeB changed significantly with the various hydrogen contents of the resultant HD powders due to the different degrees of dehydrogenation. The magnetic properties and fracture strength increased with decreasing hydrogen content, reaching the maximum increases of 200% for both intrinsic coercivity and bending strength, which can be ascribed to the improved microstructure of the sintered NdFeB magnets. The hydrogen remaining in the HD powders diffused out and affected drastically the grain and grain boundaries by the hydrogen out-take channel during the subsequent sintering process.     

Investigation of the non-linear loss properties of magnetic fluids subject to large alternating fields

The non-linear relaxational properties of a water-based magnetic fluid are investigated by means of measuring the frequency dependent complex susceptibility, χ(ω) in the presence of an external potential. The results obtained are discussed in terms of the magnetic analogue of the Coffey and Paranjape model as modified by Déjardin. The loss processes in the magnetic fluid in the non-linear region are investigated in the context of the loss tangent, tan(δ), and the power dissipation per unit volume. These measurements are of importance because of the continuing interest in the clinical applications of magnetic fluids, where large alternating magnetic fields can be applied to magnetic fluids to induce loss processes and heating effects, often driving the magnetic fluid into the non-linear region of magnetisation. We evaluate the increment of the susceptibility, Δχ, due to the non-linear response, through measurement of χ(ω), and extend this formulism to the non-linear increment of the loss tangent, Δ tan(δ) and the increment of the heating rate, ΔU_heat.     

Evolution of magnetic and microstructural properties of thick sputtered NdFeB films with processing temperature

Ta (100 nm)/NdFeB (5 μm)/Ta (100 nm) films have been deposited onto Si substrates using triode sputtering (deposition rate ∼18 μm/h). A 2-step procedure was used: deposition at temperatures up to 400 °C followed by ex-situ annealing at higher temperatures. Post-deposition annealing temperatures above 650 °C are needed to develop high values of coercivity. The duration of the annealing time is more critical in anisotropic samples deposited onto heated substrates than in isotropic samples deposited at lower temperatures. For a given set of annealing conditions (750 °C/10′), high heating rates (?2000 °C/h) favour high coercivity in both isotropic and anisotropic films. The shape and size of Nd₂Fe₁₄B grains depend strongly on the heating rate.     

Apparent permeability of electrical steel under PWM magnetisation

In recent years much attention has been paid to material performance under pulse width modulation (PWM) excitation conditions, which is of increasing importance to motor applications particularly in energy efficient variable speed drive systems. It is well known that in general, losses increase significantly with reducing modulation index, the increase depending on parameters such as silicon contents, thickness and grain size. The effect of the PWM waveform on permeability has attracted little attention until now. So in this paper its influence on the permeability of electrical steel is analysed and characterised. A prediction approach based on the permeability under sine wave excitation and total harmonic distortion is introduced which results in errors below 10% for non-electrical steel at 1.5 T.     

Effect of γ-ray irradiation on the magnetic properties of NdFeB and Fe–Cr–Co permanent magnets

The effect of γ-ray irradiation on the magnetic properties of NdFeB and Fe–Cr–Co permanent magnets has been investigated. The magnetic flux loss of two kinds of magnets before and after irradiation was measured. Results show that the effect of γ-ray irradiation on the magnetic properties of sintered NdFeB is not so obvious as that on Fe–Cr–Co magnet. Irradiation-induced damage from γ-ray for the Fe–Cr–Co magnets was characterized for the first time. The decline of permanent magnetic properties of Fe–Cr–Co magnet induced by γ-ray irradiation is reversible except for the maximum energy product (BH)_max. The difference of coercivity mechanism between these two kinds of permanent magnets is responsible for the different dependence of magnetic properties loss induced by γ-ray irradiation.     

Effects of Gd substitution on the structural and magnetic properties of strontium hexaferrites

The effect of Gd substitution in M-type strontium hexaferrites has been examined in two series of samples, (_Sr1-xGdx)O·5.25$({\mathrm{Sr}}_{1-x}{\mathrm{Gd}}_x)\mathrm{O}·5.25$_Fe2O3${\mathrm{Fe}}_2{\mathrm{O}}_3$ and _{Sr1-xGdxFe12-xCoxO19}${\mathrm{Sr}}_{1-x}{\mathrm{Gd}}_x{\mathrm{Fe}}_{12-x}{\mathrm{Co}}_x{\mathrm{O}}_{19}$, both prepared by the ceramic method, where x=0–0.40$x=0–0.40$. The samples have been characterized by XRD, VSM and SEM-EDAX techniques. All substituted samples present primarily the hexaferrite structure. Sample (_{Sr0.95Gdx0.05})O·5.25$({\mathrm{Sr}}_{0.95}{\mathrm{Gd}}_{x0.05})\mathrm{O}·5.25$_Fe2O3${\mathrm{Fe}}_2{\mathrm{O}}_3$ is single phase. Formation of impurity phases is affected by stoichiometry and presence of Co. In Sr–Gd samples, coercivity showed a maximum value of 305 kA/m (3.8 kOe) for x=0.20$x=0.20$, while remanence and saturation magnetization did not decrease. Coercivity and magnetization in the Sr–Gd–Co series decreased steadily with substitution degree.     

Nd composition dependence of microstructure and magnetic properties for gradient sputtered NdFeB films

NdFeB films with Nd compositions varied from 13.34 to 24.30 at% were deposited by DC gradient sputtering using targets Nd_12.5Fe_71.5B₁₆ and Nd. The hard magnetic properties, grain growth direction and magnetic domain structures were dramatically influenced by Nd composition. The samples with intermediate Nd concentrations exhibited optimal magnetic properties and microstructures, such as large squareness ratio over 0.9, large energy product up to 174 kJ/m³, and vertical domain structure. However, the samples with higher and lower Nd compositions showed almost isotropic loops. (0 0 l) as main X-ray diffraction peaks in the optimal Nd composition region indicated most of Nd₂Fe₁₄B grains with c-axis perpendicular to the film plane, while NdFeB grains in other region are almost random growth. The good magnetic properties can be attributed to the vertical growth of Nd₂Fe₁₄B grains.     

Soft magnetic properties of NiFe compacted powder alloys

It is known that Ni–Fe based alloys (permalloys) are important soft magnetic materials, which have been widely applied in the field of electronic devices and industry. The most suitable permalloys for application exhibit low value of coercivity and magnetostriction (for about 80 at% Ni), high saturation magnetic induction (for about 50 at% Ni), higher electrical resistivity (for about 35 at% Ni). The aim of this work was to investigate the structure and magnetic properties of _Ni81Fe19${\mathrm{Ni}}_{81}{\mathrm{Fe}}_{19}$ (wt%) compacted powder material in the form of small cylinders.     

The effect of B2O3 addition to the microstructure and magnetic properties of Ni0.4Zn0.6Fe2O4 ferrite

The effects of 0.01 and 0.1 mol B₂O₃ addition to the microstructure and magnetic properties of a Ni–Zn ferrite composition expressed by a molecular formula of Ni_0.4Zn_0.6Fe₂O₄ were investigated. The toroid-shaped samples prepared by pressing the milled raw materials used in the preparation of the composition were sintered in the range of 1000–1300 °C. The addition of 0.01 mol B₂O₃ increased the grain growth and densification giving rise to reduced intergranular and intragranular porosity due to liquid-phase sintering. The sintered toroid sample at 1300 °C gave the optimum magnetic properties of B_r=170 mT, H_c=0.025 kA/m and a high initial permeability value of μ_i=4000. The increment of the B₂O₃ content to 0.1 mol resulted in a pronounced grain growth and also gave rise to large porosity due to the evaporation of B₂O₃ at higher sintering temperatures. Hence, it resulted in an air-gap effect in the hysteresis curves of these samples.     

Microscopic properties of Co/Pd multilayers studied by ferromagnetic and nuclear magnetic resonance

The microscopic properties of Co/Pd multilayers were studied by ferromagnetic and nuclear magnetic resonance. The anisotropy of the layer is found to decrease for decreasing Co sublayer thickness and a switching of the magnetic preferential direction occurs below 8Å. The anisotropy is also a function of the Pd layer thickness: below 20Å it increases with decreasing thickness. This is attributed to a decrease in the Pd/Co interface contribution to the anisotropy. Hyperfine field spectra show the layers with [111] texture to be mainly polycrystalline fcc. The spectra shift to lower hyperfine fields upon decreasing Co sublayer thickness. This is attributed to a decrease in the magnetic moment caused by stretching of the Co lattice due to neighbouring Pd atoms. The results were checked by experiments on almost single phased [100] fcc Co/Pd multilayers. The similarity with the results on the [111] layers suggests that the expansion of the Co lattice is nearly isotropic.     

FeSiBP bulk metallic glasses with high magnetization and excellent magnetic softness

Fe-based amorphous alloy ribbons are one of the major soft magnetic materials, because of their superior magnetic properties such as the relatively high saturation magnetization (J_s) of 1.5–1.6 T and good magnetic softness. However, the preparation of the ordinary amorphous magnetic alloys requires cooling rates higher than 10⁴ K/s due to the low glass-forming ability (GFA) and thus restricts the material outer shape. Recently, Fe-metalloid-based bulk metallic glasses (BMGs) containing glass-forming elements such as Al, Ga, Nb, Mo, Y and so forth have been developed. These alloys have high GFA, leading to the formation of BMG rod with diameters of mm-order. However, the glass-forming metal elements in BMGs result in a remarkable decrease in magnetization. Basically, J_s depends on Fe content; hence, high J_s requires high Fe content in the Fe-based amorphous alloys or BMGs. On the other hand, high GFA requires a large amount of glass-forming elements in the alloys, which results in lower Fe content. Therefore, in substances, the coexistence of high J_s and high GFA is difficult. Since this matter should be immensely important from academia to industry in the material field, a great deal of effort has been devoted; however, it has remained unsolved for many years. In this paper, we present a novel Fe-rich FeSiBP BMG with high J_s of 1.51 T comparable to the ordinary Fe–Si–B amorphous alloy now in practical use as well as with high GFA leading to a rod-shaped specimen of 2.5 mm in diameter, obtained by Cu-mold casting in air.     

Study of high-coercivity sintered NdFeB magnets

Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of _jH_c=25.6 kOe, B_r=13.2 kG and (BH)_max=39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 °C) is –0.53%/°C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors.     

Preparation of Fe–Si–B–Nb amorphous powder cores with excellent high-frequency magnetic properties

FeSiBNb amorphous powder cores were prepared with the amorphous powder by gas atomization and subsequent hot pressing of resulting powder after creating oxide layers on the amorphous powder. Fully amorphous FeSiBNb powders with good soft magnetic properties were successfully obtained in the particle size range below 100 μm. FeSiBNb amorphous powder cores exhibit stable permeability up to 10 MHz, showing excellent high-frequency characteristics.     

Particle size effect on phase and magnetic properties of polymer-coated magnetic nanoparticles

Polymer-coated magnetic nanoparticles are hi-tech materials with ample applications in the field of biomedicine for the treatment of cancer and targeted drug delivery. In this study, magnetic nanoparticles were synthesized by chemical reduction of FeCl₂ solution with sodium borohydride and coated with amine-terminated polyethylene glycol (aPEG). By varying the concentration of the reactants, the particle size and the crystallinity of the particles were varied. The particle size was found to increase from 6 to 20 nm and the structure becomes amorphous-like with increase in the molar concentration of the reactant. The magnetization at 1 T field (M_1T) for all samples is > 45 emu/g while the coercivity is in the range of 100-350 Oe. When the ethanol-suspended particles are subjected to an alternating magnetic field of 4 Oe at 500 kHz, the temperature is increased to a maximum normalized temperature (3.8 °C/mg) with decreasing particle size.     

Studies on the magnetic properties for single-phase nanocrystalline FePt magnets with different orientation degrees

The single-phase nanocrystalline FePt magnets composed of 343 irregular-shaped grains are built. The demagnetization curves are simulated by micromagnetic finite element method. The remanence, coercivity and maximum energy product of the magnets decrease with deteriorating grain alignment. The characteristics of variation of magnetic properties with the degree of orientation are closely related to the average grain size of nanocrystalline magnets. The contribution of intergrain exchange coupling (IGEC) to remanence enhancement is associated to the degree of orientation, and decreases with improved grain alignment. With decreasing grain size, coercivity increases for anisotropic nanocrystalline magnets, which is completely different from that of isotropic nanocrystalline magnets.     

Field sweep rate dynamics in magnetic tunnel junctions

The dynamical behavior of magnetic tunnel junctions (MTJs) was investigated by varying the magnetic field sweep rate from 0.01 mT/s to 10 T/s in a magneto optical Kerr effect set-up. The bias fields of the pinned and free ferromagnetic electrodes were found to drastically decrease above a field sweep rate of 1 T/s. This decrease in the bias fields coincides with a change in the magnetization reversal process from domain wall motion at low-field sweep rates to domain nucleation at high-field sweep rates. The nucleation of inverse domains in the ferromagnetic layer changes the interfacial spin structure of the antiferromagnetic layer and therefore the magnitude of the exchange bias effect. Furthermore, the nucleation of domains induces a discontinuous magnetic charge density at the tunnel barrier interfaces and this reduces the interlayer coupling between the two ferromagnetic electrodes of the MTJ.     

Effect of mechanical milling on the magnetic properties of garnets

Rare earth garnets after milling to nanosizes are found to decompose into rare earth orthoferrite and other rare earth and iron oxide phases. The magnetization for the yttrium iron garnet decreases in the nano state due to the formation of antiferromagnetic phases. But for the gadolinium iron garnet when milled up to 25 h, the room temperature magnetization increases despite the formation of antiferromagnetic and non-magnetic phases. This is attributed to the uncompensated moments of the sublattices because of the weakening of the superexchange interaction due to change in bond angles and the breaking of some superexchange bonds on account of the defects and oxygen vacancies introduced on milling. For the 10 h milled gadolinium iron garnet at 5 K, after correcting for the non-magnetic phases present, there is an increase in the magnetic moment of about 10% as compared to the value for the as-prepared garnet. The magnetic hyperfine fields corresponding to the various phases were measured using ⁵⁷Fe Mössbauer spectroscopy at 16 K. The isomer shift values indicate the loss of oxygen for the samples milled for larger duration.