Controlled synthesis of highly dispersed platinum nanoparticles in ordered mesoporous carbons

A novel route has been developed to fabricate ordered carbon mesoporous materials with well-dispersed, highly stable Pt nanoparticles of ca. 2-3 nm on the pore walls using platinum acetylacetonate as the co-feeding carbon and Pt precursor.     

A Layer-Structured Metal-Organic Framework-Derived Mesoporous Carbon for Efficient Oxygen Reduction Reaction

Developing highly active and durable electrocatalysts for the oxygen reduction reaction (ORR) is crucial to large-scale commercialization of fuel cells and metal-air batteries. Here we report a facile approach for the synthesis of nitrogen and oxygen dual-doped mesoporous layer-structured carbon electrocatalyst embedded with graphitic carbon coated cobalt nanoparticles by direct pyrolysis of a layer-structured metal-organic framework. The electrocatalyst prepared at 800℃ exhibits comparable ORR performance to Pt/C catalysts but possesses superior stability to Pt/C catalysts. This synthetic approach provides new prospects in developing sustainable carbon-based electrocatalysts for electrochemical energy conversion devices.     

High loading Pt nanoparticles on ordered mesoporous carbon sphere arrays for highly active methanol electro-oxidation

Three-dimensionally (3D) ordered mesoporous carbon sphere arrays (OMCS) are explored to support high loading (60 wt%) Pt nanoparticles as electrocatalysts for the methanol oxidation reaction (MOR). The OMCS has a unique hierarchical nanostructure with ordered large mesopores and macropores that can facilitate high dispersion of the Pt nanoparticles and fast mass transport during the reactions. The prepared Pt/OMCS exhibits uniformly dispersed Pt nanoparticles with an average size of 2.0 nm on the mesoporous walls of the carbon spheres. The Pt/OMCS catalyst shows significantly enhanced specific electrochemically active surface area (ECSA) (73.5 m² g^-1) and electrocatalytic activity (0.69 mA cm^-2) for the MOR compared with the commercial 60 wt% Pt/C catalyst.     

MnO/N-Doped Mesoporous Carbon as Advanced Oxygen Reduction Reaction Electrocatalyst for Zinc–Air Batteries

The development of alternative electrocatalysts exhibiting high activity in the oxygen reduction reaction (ORR) is vital for the deployment of large-scale clean energy devices, such as fuel cells and zinc–air batteries. N-doped carbon materials offer a promising platform for the design and synthesis of electrocatalysts due to their high ORR activity, high surface area, and tunable porosity. In this study, materials in which MnO nanoparticles are entrapped in N-doped mesoporous carbon (MnO/NC) were developed as electrocatalysts for the ORR, and their performances were evaluated in zinc–air batteries. The obtained carbon materials had large surface area and high electrocatalytic activity toward the ORR. The carbon compounds were fabricated by using NaCl as template in a one-pot process, which significantly simplifies the procedure for preparing mesoporous carbon materials and in turn reduces the total cost. A primary zinc–air battery based on this material exhibits an open-circuit voltage of 1.49 V, which is higher than that of conventional zinc–air batteries with Pt/C (Pt/C cell) as ORR catalyst (1.41 V). The assembled zinc–air battery delivered a peak power density of 168 mW cm⁻² at a current density of about 200 mA cm⁻², which is higher than that of an equivalent Pt/C cell (151 mW cm⁻² at a current density of ca. 200 mA cm⁻²). The electrocatalytic data revealed that MnO/NC is a promising nonprecious-metal ORR catalyst for practical applications in metal–air batteries.     

Carbon black supported PtCu nanoparticles derived from mix-phased Cu precursor for high-performanced oxygen reduction reaction in acid medium

Alloying high-cost Pt with transition metals has been considered as an effective route to synthesize the electrocatalysts with low Pt loading and excellent activity towards oxygen reduction reaction (ORR) under acid solution. The galvanic replacement method, as featured with efficiency and simplicity, is widely reported to produce Pt-based bimetallic alloys and thereby declare the significance of reductive transition metal precursor on the enhancement of ORR performance. Herein, mix-phased Cu−Cu₂O precursor was applied to prepare carbon black supported highly dispersed PtCu alloy nanoparticles (PtCu/C). The proper Cu−Cu₂O ratios can exactly facilitate the generation of small sized PtCu alloy nanoparticles with regulated bimetallic content. Meanwhile, the Cu₂O phase is revealed to benefit the electron transfer from Pt to Cu and thus improve the intrinsic activity of Pt active sites. And the metallic Cu can favor the promotion of electrochemical active surface area. Consequently, the as-prepared PtCu/C behaves impressive ORR activity with half-wave potential of 0.88 V (vs. RHE) and mass activity of 0.49 A cm⁻² mg_Pt⁻¹ at 0.8 V, which is 9.8 times of commercial Pt/C catalysts. Our work will offer helpful advices for the development and regulation of novel Pt-based alloy materials towards diverse electrocatalysis.     

High-loading Pt nanoparticles on mesoporous carbon with large mesopores for highly active methanol electro-oxidation

High metal-loading Pt/C electrocatalysts are important for the fabrication of thin-layered membrane electrode assemblies (MEAs). However, the preparation of high-loading Pt catalysts with a narrow size distribution of nanoparticles remains a challenge. Herein, ordered mesoporous carbon (OMC) with large mesopores (~15 nm) and a high surface area (1316.0 m² g^?1) was fabricated using a SiO₂ nanosphere array as a template. This material was developed to support a high loading of Pt nanoparticles (60 wt%) and was then used as an electrocatalyst for the methanol oxidation reaction (MOR). The prepared Pt/OMC contains Pt nanoparticles with an average size of ~1.9 nm that are uniformly dispersed on the mesoporous walls of the OMC. The Pt/OMC catalyst exhibits smaller Pt nanoparticle size, greater Pt dispersion, larger specific electrochemically active surface area (ECSA), and higher electrocatalytic activity for the MOR than the carbon black (Vulcan XC-72R)-supported Pt and the commercial Pt/C catalysts.     

Nitrogen‐Doped Graphitic Porous Carbon Nanosheets Derived from In Situ Formed g‐C3N4 Templates for the Oxygen Reduction Reaction

Heteroatom‐doped carbon materials have been considered as potential substitutes for Pt‐based electrocatalysts for the oxygen reduction reaction (ORR) in alkaline fuel cells. Here we report the synthesis of oxygen‐containing nitrogen‐doped carbon (ONC) nanosheets through the carbonization of a mixture that contained glucose and dicyandiamide (DCDA). In situ formed graphitic carbon nitride (g‐C₃N₄) derived from DCDA provided a nitrogen‐rich template, thereby facilitating the formation of ONC nanosheets. The resultant ONC materials with high nitrogen content, high specific surface areas, and highly mesoporous total volume displayed excellent electrochemical performance, including a similar ORR onset potential, half‐potential, a higher diffusion‐limited current, and excellent tolerance to methanol than that of the commercial Pt/C catalyst, respectively. Moreover, the ONC‐850 nanosheet displayed high long‐term durability even after 1000 cycles as well as a high electron transfer number of 3.92 (4.0 for Pt/C). Additionally, this work provides deeper insight into these materials and a versatile strategy for the synthesis of cost‐effective 2D N‐doped carbon electrocatalysts.     

Ruthenium nanoparticles embedded in mesoporous carbon microfibers: preparation, characterization and catalytic properties in the hydrogenation of D-glucose

Ruthenium (Ru) nanoparticles dispersed in mesoporous carbon microfibers were prepared using alumina microfibers as the templates via a chemical vapour deposition (CVD) route. Characterized data showed that Ru nanoparticles were embedded in the mesoporous carbon matrix. The samples were found to possess a specific surface area as high as 750 m(2) g(-1), pore sizes in the range of 3-5 nm, lengths in the range of 5-10 μm, and a width of about 0.5 μm. The Ru catalysts displayed a remarkably high catalytic activity and an excellent stability in the hydrogenation of D-glucose. The observed good catalyst performance is attributed to the carbon microfiber morphology, unblocked mesoporous structure, and the hydrogen spillover effect induced by the unique surface contact between the Ru nanoparticles and the carbon. In addition, the incorporation of nitrogen significantly improved the catalytic performance due to the enhanced hydrogen adsorption, better wettability, and modified electronic properties of the Ru.     

Nitrogen and Oxygen Co-Doping Assisted Synthesis of Highly Dispersed Pd Nanoparticles on Hollow Carbon Spheres as Efficient Electrocatalysts for Oxygen Reduction Reaction

Electrochemical reduction of O₂ (oxygen reduction reaction; ORR) provides an opportunity to achieve the commercial application of clean energy, but it remains challenging, so the rational design of inexpensive and efficient electrocatalysts is required. Palladium-based electrocatalysts have emerged as a class of the most promising candidates for the ORR, which could accelerate O₂ adsorption, dissociation, and electron transfer. However, the metal Pd atoms tend to aggregate into nanoparticles, driven by the tendency of the metal surface free energy to decrease, which significantly reduces the atom utilization efficiency and the catalytic performance. Herein, a facile double solvent impregnation method is developed for the synthesis of highly dispersed Pd nanoparticles supported on hollow carbon spheres (Pd-HCS), which could act as efficient electrocatalysts for the ORR in basic solution. Systematic investigation reveals that the nitrogen-containing and oxygen-containing functional groups (especially −COOH groups) are essential for achieving the homogenous dispersion of Pd nanoparticles. Significantly, the optimized Pd-HCS electrocatalyst with homogeneously dispersed Pd nanoparticles and Pd−N sites delivers high electrocatalytic activity for the ORR and excellent stability, without significant decay in onset potential and half-potential and good resistance to methanol crossover. This work offers a new route for the rational design of efficient ORR electrocatalysts toward advanced materials and emerging applications.     

Highly Dispersed and Nano-sized Pt-based Electrocatalysts for Low-Temperature Fuel Cells

Among metals, Pt is so far the best material to be used as anode and cathode in low-temperature fuel cells. However, Pt has the drawback of being expensive and easily CO-poisoned. Thus, to produce useful electrocatalysts, significant efforts have been made worldwide on developing Pt-based catalysts with low Pt contents as well as searching for alternative materials with high catalytic activity for anodic and cathodic reactions in low-temperature fuel cells. This article presents the development of highly dispersed and nano-sized Pt-based electrocatalysts synthesized by several new methods based on our experimental results. In the case of anode materials, our proposed new method consists of the synthesis of Pt-based nanoparticles in order to maximize their surface availability, combined with the use of secondary metals that promote the oxidations of methanol and CO. On the other hand, for the cathode materials, the use of the Pt catalysts mixed with metal oxides enhances their oxygen reduction reaction (ORR) activity. We anticipate that the highly dispersed Pt-based nanoparticles introduced in this article will improve the performance of anode and cathode for low-temperature fuel cells.     

Transition-Metal Oxides/Carbides@Carbon Nanotube Composites as Multifunctional Electrocatalysts for Challenging Oxidations and Reductions

The rapid development of renewable-energy technologies such as water splitting, rechargeable metal–air batteries, and fuel cells requires highly efficient electrocatalysts capable of the oxygen-reduction reaction (ORR) and the oxygen-evolution reaction (OER). Herein, we report a facile sonication-driven synthesis to deposit the molecular manganese vanadium oxide precursor [Mn₄V₄O₁₇(OAc)₃]³⁻ on multiwalled carbon nanotubes (MWCNTs). Thermal conversion of this composite at 900 °C gives nanostructured manganese vanadium oxides/carbides, which are stably linked to the MWCNTs. The resulting composites show excellent electrochemical reactivity for ORR and OER, and significant reactivity enhancements compared with the precursors and a Pt/C reference are reported. Notably, even under harsh acidic conditions, long-term OER activity at low overpotential is reported. In addition, we report exceptional activity of the composites for the industrially important Cl₂ evolution from an aqueous HCl electrolyte. The new composite material shows how molecular deposition routes leading to highly active and stable multifunctional electrocatalysts can be developed. The facile design could in principle be extended to multiple catalyst classes by tuning of the molecular metal oxide precursor employed.     

化学气相沉积法合成Fe/CMK-5及其对溶菌素的吸附性能

以SBA-15为模板,二茂铁为碳源,利用化学气相沉积(CVD)法合成了Fe/CMK-5复合材料.用粉末X射线衍射、低温N2吸附、热重分析、透射电镜等对复合材料进行了表征.结果表明复合材料中碳以CMK-5结构存在,Fe颗粒均匀地分布在CMK-5的骨架中,通过调节CVD时间可改变Fe/CMK-5的结构参数.在pH值为11的缓冲溶液中研究了Fe/CMK-5系列复合材料对溶菌素(lysozyme)的吸附性能,考察了溶菌素在Fe/CMK-5孔道内部的结构稳定性以及在不同pH值溶液中的泄露量.     

Synthesis of an ordered porous carbon with the dual nitrogen-doped interfaces and its ORR catalysis performance

Both nitrogen-doping feature and pore structure are critical factors for developing nitrogen-doped carbons based catalysts with a high performance toward oxygen reduction reaction(ORR).Herein,a simple one-step CVD of acetylene and acetonitrile vapor method using silanized SBA-15 as a template has been developed to synthesize an ordered porous carbon(OPC) with dual nitrogen-doped interfaces.The optimized sample as prepared with the CVD of 4 h at 750℃ contains two types of ordered mesopores that one type is the ordered cylindrical pores inheriting from the pores of SBA-15 and has a pore width of4.0~5.0 nm,the other type is the ordered quasi-hexagonal pores with a width of 3.0~4.0 nm produced by etching the pore walls of SBA-15.These two types of pores whose pore walls are built by the nitrogen doped carbon layers resulted by the CVD and thus it actually makes the dual nitrogen-doped interfaced OPC(DN-OPC).Meanwhile,DN-OPC contains a few of micropores and a large SSA of 1430 m~2/g.This dualordered pores and dual nitrogen-doped interfaces cannot only facilitate mass transport but also utilize the active sites of DN-OPC for ORR.Therefore,as metal-free ORR catalyst,DN-OPC exhibits a good activity close to commercial Pt/C catalyst,and an excellent durability and methanol tolerance.     

Ordered mesoporous carbon nitrides with graphitic frameworks as metal-free, highly durable, methanol-tolerant oxygen reduction catalysts in an acidic medium

Developments of high-performance cost-effective electrocatalyts that can replace Pt catalysts have been a central theme in polymer electrolyte membrane fuel cells (PEMFCs) and direct methanol fuel cells (DMFCs). In this direction, nitrogen-doped carbon nanostructures free of metallic components have attracted particular attention. Here we show that directing graphitic carbon nitride frameworks into mesoporous architecture can generate a highly promising metal-free electrocatalyst for an oxygen reduction reaction (ORR) in an acidic medium. The ordered mesoporous carbon nitride (OMCN) was synthesized with a nanocasting strategy using ordered mesoporous silica as a template. A variety of characterizations revealed that the OMCN is constructed with graphitic carbon nitride frameworks and ordered arrays of uniform mesopores. The OMCN showed significantly enhanced electrocatalytic activity for ORR compared to bulk carbon nitride and ordered mesoporous carbon in terms of the current density and onset potential. A high surface area and an increased density of catalytically active nitrogen groups in the OMCN appear to contribute concomitantly to the enhanced performance of the OMCN. Furthermore, the OMCN exhibited superior durability and methanol tolerance to a Pt/C catalyst, suggesting its widespread utilization as an electrocatalyst for PEMFCs and DMFCs.     

Synthesis of graphitic ordered macroporous carbon with a three-dimensional interconnected pore structure for electrochemical applications

In this study, ordered macroporous carbon with a three-dimensional (3D) interconnected pore structure and a graphitic pore wall was prepared by chemical vapor deposition (CVD) of benzene using inverse silica opal as the template. Field-emission scanning electron microscopy, transmission electron microscopy, X-ray diffraction, Raman spectrometry, nitrogen adsorption, and thermogravimetric analysis techniques were used to characterize the carbon samples. The electrochemical properties of the carbon materials as a carbon-based anode for lithium-ion batteries and as a Pt catalyst support for room-temperature methanol electrochemical oxidation were examined. It was observed that the CVD method is a simple route to fabrication of desired carbon nanostructures, affording a carbon with graphitic pore walls and uniform pores. The graphitic nature of the carbon enhances the rate performance and cyclability in lithium-ion batteries. The specific capacity was found to be further improved when SnO(2) nanoparticles were supported on the carbon. The specific activity of Pt catalyst supported on the carbon materials for room-temperature methanol electrochemical oxidation was observed to be higher than that of a commercial Pt catalyst (E-TEK).     

ZIF-67衍生的Ag/Co@NC材料及其氧还原性能的研究

氮掺杂的多孔碳材料可作为氧还原反应的催化剂,本文借助ZIF-67富氮多孔的特殊结构,采用湿式逐步还原法将Ag嵌入ZIF-67孔腔内,然后在Ar中碳化成功地制备了Ag/Co双金属嵌入的氮掺杂的多孔碳复合材料（Ag/Co@NC）作为氧还原反应的催化剂. 为了证明Ag的突出作用,同时在Ar中碳化了ZIF-67制备了Co嵌入的氮掺杂的多孔碳材料（Co@NC）. 利用扫描电子显微镜、透射电子显微镜、X射线衍射、X射线光电子能谱以及比表面积分析对材料的显微形貌、物相组成、结构进行分析,采用循环伏安和线性扫描极化曲线对材料的氧还原催化活性和催化稳定性进行研究. 结果表明,Ag的嵌入未改变ZIF-67的晶体结构,但是大大提高了材料的氧还原催化活性. Ag/Co@NC材料的半波电位和起始电位均高于Co@NC材料,且其在1000次循环伏安测试前后的半波电位变化仅为30 mV,显示出很好的催化稳定性和甲醇耐受性,可作为燃料电池和金属-空气电池的阴极催化剂.     

Atomic Fe-N_4 sites on electrospun hierarchical porous carbon nanofibers as an efficient electrocatalyst for oxygen reduction reaction

Porous carbon materials doped with atomically dispersed metal sites(ADMSs) are promising electrocatalysts for oxygen reduction reaction(ORR) electrocatalysis.In this work,we fabricated hierarchical porous nitrogen-doped carbon nanofibers with atomically dispersed Fe-N_4 sites by carbonization of electrospinning iron-based metal-organic frameworks(MOFs)/polyacrylonitrile nanofibers for ORR electrocatalysis.Remarkably,the re sultant carbon nanofibers with atomically dispersed FeN_4 sites exhibit extraordinary electrochemical performance with an onset potential of 0.994 V and a halfwave potential of 0.876 V in alkaline electrolyte,comparable to the benchmark commercial Pt/C catalyst.The high catalytic performance is originated from the unique hierarchically porous 1 D carbon structure and abundant highly active atomically dispersed Fe-N_4 sites.     

Oxygen reduction activity dependence on the mesoporous structure of imprinted carbon supports

Two mesoporous carbons (with 15 (CIC-15) and 26 nm (CIC-26) diameter pores) were synthesized using a silica colloid imprinting method, loaded with 10 wt.% Pt, and then evaluated (against Vulcan^? carbon (VC)) as oxygen reduction (ORR) catalysts for use in proton exchange membrane fuel cells. Both Pt/CICs reproducibly out-performed Pt/VC, with Pt/CIC-15 demonstrating higher ORR activity than Pt/CIC-26, despite its smaller pore size and lower surface area. Transmission electron tomography showed that the Pt nanoparticles (4–5 nm diameter) are fully deposited throughout the pores of the CICs and that the pore distribution in CIC-26 is partially ordered, while CIC-15 shows no ordering of its pores. Importantly, using the powerful imaging capabilities of transmission electron tomography, a first-time correlation is demonstrated between the ORR activity and the wall thickness of the carbon support materials. Pt/CIC-15 has significantly thicker walls, giving a lower measured electronic resistance, a lower ORR Tafel slope, and thus better performance overall compared to Pt/CIC-26.     

Probe beam deflection studies of nanostructured catalyst materials for fuel cells

Probe beam deflection (PBD) techniques, both as cyclic voltadeflectometry (CVD) and chronodeflectometry (CD), were applied for the first time to the study of the electrochemistry of nanostructured Pt materials which are commonly used as electrocatalysts in fuel cells. The electrochemical surface reactions, including faradaic processes, double layer charging and specific anion adsorption were easily detected. Quantitative analysis of the chronodeflectometric data made possible to elucidate the dynamics of double layer charging in such materials and to determine the potential of zero charge (pzc) of the metal present either as a monolithic mesoporous material or as metal nanoparticles supported on carbon. The electro-oxidation of CO, adsorbed on nanostructured Pt, was also studied by CVD and CD being able to detect the formation of CO2 and H3O+ related with the nucleation and growth process which controls the rate of CO stripping. The interplay of Pt oxide formation and COad electrooxidation, both in potential and time, was detected indicating possible application of the technique to other electrocatalysts.     

Hollow PtFe Alloy Nanoparticles Derived from Pt-Fe3O4 Dimers through a Silica-Protection Reduction Strategy as Efficient Oxygen Reduction Electrocatalysts

The development of efficient and stable electrocatalysts for the oxygen reduction reaction (ORR) is critical for the large-scale production of fuel cells. Platinum (Pt) nanoparticle catalysts show excellent performance for ORR, though the high cost of Pt is a limiting factor that directly impacts fuel cell production costs. Alloying Pt with other transition metals is an effective strategy to reduce Pt utilization whilst maintaining good ORR performance. In this work, novel hollow PtFe alloy catalysts were successfully synthesized by high-temperature pyrolysis of SiO₂-coated Pt-Fe₃O₄ nanoparticle dimers supported on carbon at 900 °C, followed by SiO₂ shell removal and partial dealloying of the PtFe nanoparticles formed using HF. The obtained hollow PtFe nanoparticle catalysts (denoted herein as PtFe-900) showed a 2.3-fold enhancement in ORR mass activity compared to PtFe nanoparticles synthesized without SiO₂ protection, and a remarkable 7.8-fold enhancement relative to a commercial Pt/C catalyst. Further, after 10 000 potential cycles, the ORR mass activity of PtFe-900 remained very high (90.9 % of the initial mass activity). The outstanding ORR performance of PtFe-900 can be attributed to the modification of Pt lattice and electronic structure by alloying with Fe at high temperature under the protection of the SiO₂ coating. This work guides the development of improved, highly dispersed Pt-based alloy nanoparticle catalysts for ORR and fuel cell applications.