Crystallization and melting of isotactic polypropylene in response to temperature modulation

Isotactic polypropylene (iPP) was crystallized using temperature modulation in a differential scanning calorimeter (DSC) to thicken the crystals formed on cooling from the melt. A cool-heat modulation method was adopted for the preparation of the samples under a series of conditions. The effect of modulation parameters, such as temperature amplitude and period was monitored with the heating rate that followed. Thickening of the lamellae as a result of the crystallization treatment enabled by the cool-heat method lead to an increase in the peak melting temperature and the final traces of melting. For instance, iPP melting peak shifted by up to 3.5°C with temperature amplitude of 1.0°C while the crystallinity was increased from 0.45 (linearly cooled) to 0.53. Multiple melting endotherms were also observed in some cases, but this was sensitive to the temperature changes experienced on cooling. Even with a slower underlying cooling rate and small temperature amplitudes, some recrystallization and reorganization occurred during the subsequent heating scan. The crystallinity was increased significantly and this was attributed to the crystal perfection that occurred at the crystal growth surface. In addition, temperature modulated differential scanning calorimetry (TMDSC) has been used to study the melting of iPP for various crystallization treatments. The reversing and non-reversing contribution under the experimental time scale was modified by the relative crystal stability formed during crystallization. Much of the melting of iPP was found to be irreversible.This revised version was published online in November 2005 with corrections to the Cover Date.     

Evolution of Morphology and Structure During Crystallization and Melting in Syndiotactic Polypropylene

Polypropylene( PP) has developed into one of the most useful plastic materials.Ithas many attractive properties,among them,a relatively low price.It also possesses awide range of possibilities for chemical modification[1 ,2 ] .The structure and morphologyof PP have a directimpacton the final properties. Therefore,there is growing interestinunderstanding the structure and morphology of stereoregular PP[1～ 6] .　For isotactic PP(i PP) ,extensive structural and morphological studies have be…     

Crystallization behavior and morphological development of isotactic polypropylene blended with nanostructured polyhedral oligomeric silsesquioxane molecules

The thermal properties and morphological development of isothermally crystallized isotactic polypropylene (iPP) blended with nanostructured polyhedral oligomeric silsesquioxane (POSS) molecules at very small loading of POSS were studied with differential scanning calorimeter (DSC), thermal gravimetric analysis, dynamic mechanical analysis, polarized optical microscopy (POM), and wide‐angle X‐ray diffraction (WAXD). The result of DSC indicated that the crystallization rate of iPP increases with the increase in POSS contents during crystallization; moreover, the melting temperature of iPP/POSS nanocomposites slightly decreases, while the heat of fusion increases with the addition of POSS molecules at melting and remelting traces. The storage modulus and thermal stability, respectively, remarkably decrease, while the glass transition temperature of isothermally crystallized iPP/POSS nanocomposites increases slightly with the increase in POSS contents. The morphologies results of WAXD and POM show that the POSS molecules form about 35 nm sized nanocrystals and aggregate to form thread‐like and network structure morphologies, respectively, in the molten state even when the POSS content is very small. These results, therefore, suggest that the interaction force between the POSS molecules should be larger than the force between POSS molecules and iPP matrix; however, those interactions depend on the chain length of functionalized substituents on the POSS cage. Therefore, the POSS molecules aggregate forming nanocrystals and act as an effective nucleating agent for iPP and influence the thermal properties of iPP/POSS nanocomposites due to the shorter chain length of functionalized substituents, methyl, on the POSS cage. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2122–2134, 2006     

Multiple melting behavior of isotactic polypropylene and poly(propylene-co-ethylene) after stepwise isothermal crystallization

The multiple melting behavior of several commercial resins of isotactic polypropylene (iPP) and random copolymer, poly(propylene-co-ethylene) (PPE), after stepwise isothermal crystallization (SIC) were studied by differential scanning calorimeter and wide-angle X-ray diffraction (WAXD). For iPP samples, three typical melting endotherms appeared after SIC process when heating rate was lower than 10 °C/min. The WAXD experiments proved that only α-form crystal was formed during SIC process and no transition from α1- to α2-form occurred during heating process. Heating rate dependence for each endotherm was discussed and it was concluded that there were only two major crystals with different thermal stability. For the PPE sample, more melting endotherms appeared after stepwise isothermal crystallization. The introduction of ethylene comonomer in isotactic propylene backbone further decreased the regularity of molecular chain, and the short isotactic propylene sequences could crystallize into γ-form crystal having a low melting temperature whereas the long sequences crystallized into α-form crystal having high melting temperature.     

Shear-induced crystallization of isotactic polypropylene based nanocomposites with montmorillonite

Shear-induced isothermal crystallization in iPP based nanocomposites with organo-modified montmorillonite was followed by light depolarization technique. Prior to the crystallization, samples were sheared at 1 or 2 s⁻¹ for 10 s in a plate-plate system at crystallization temperature of 136 °C. Structure of the solidified specimens was investigated by light microscopy and electron microscopy, X-ray techniques and IR spectroscopy. Strong enhancement of the nucleation and crystallization after shearing was observed in the compatibilized nanocomposites with the clay. Clay exfoliation was found to accelerate strongly the shear-induced nucleation and overall crystallization. However, the sheared samples exhibited only weak orientation of α crystals with (0 4 0) crystallographic planes parallel to shearing direction that resulted probably from a small population of oriented crystals that formed due to shear-induced orientation of iPP chains and served as nuclei for further nearly isotropic growth.     

Morphological and crystalline studies of isotactic polypropylene plastically deformed and evaluated by small-angle X-ray scattering, scanning electron microscopy and X-ray diffraction

Morphological and structural properties of isotactic polypropylene (i-PP) submitted to uniaxial plane strain deformation at ambient temperature with compression pressures of 3, 10 and 20 MPa, were investigated using wide angle X-ray diffraction (WAXD), small-angle X-ray scattering (SAXS), transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Two kinds of samples were studied, namely: sample A: Mw = 117,400 g/mol Mn = 17,300, Mw/Mn = 6.8 and sample B: Mw = 271,000 g/mol Mn = 43,700 Mw/Mn = 6.2, both with isotactic content = 95%. Crystalline α- and β-phases are clearly identified by WAXD. The lamellar long period, as well as, the crystalline and amorphous lamellar thickness for the non-deformed samples measured by SAXS indicates the presence of a more symmetric spherulitic structure for sample A, while the sample B displays anisotropic scattering. The WAXD study of the apparent relative crystallinity and the orientation of crystallites, revealed that plastic deformation of i-PP by plane-strain compression, leads to preferred orientation of main axis of crystallites at relatively early stage of the deformation process induced a monocrystal texture and an excellent molecular alignment along the FD, in both samples. The SEM evaluation shows that a gradual change occurs in the spherulitic structure and seems to transform gradually and disappear almost for the 37% deformations. The sample with highest deformation shows thin shear bands oriented along the FD-view which originate an appearance of a layered structure. Concomitantly the crystalline lamellae were detected by TEM technique.     

Crystallization kinetics and crystallization behavior of syndiotactic polystyrene/clay nanocomposites

We investigated the effects of montmorillonite (clay) on the crystallization kinetics of syndiotactic polystyrene (sPS) with isothermal differential scanning calorimetry analyses. The clay was dispersed into the sPS matrix via melt blending on a scale of 1–2 nm or up to about 100 nm, depending on the surfactant treatment. For a crystallization temperature of 240 °C, the isothermal crystallization data were fitted well with the Avrami crystallization equation. Crystallization data on the kinetic parameters (i.e., the crystallization rate constant, Avrami exponent, clay content, and clay/surfactant cation‐exchange ratio) were also investigated. Experimental results indicated that the crystallization rate constant of the sPS nanocomposite increased with increasing clay content. The clay played a vital role in facilitating the formation on the thermodynamically more favorable all‐β‐form crystal when the sPS was melt‐crystallized. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2097–2107, 2001     

Crystallization behavior and thermal stability of poly(trimethylene terephthalate)/clay nanocomposites

Poly(trimethylene terephthalate) (PTT)/montmorillonite (MMT) nanocomposites were prepared by the solution intercalation method. Two different kinds of clay were organomodified with an intercalation agent of cetyltrimetylammonium chloride (CMC). X‐ray diffraction (XRD) indicated that the layers of MMT were intercalated by CMC, and interlayer spacing was a function of the cationic exchange capacity of clay. The XRD studies demonstrated that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay. From the results of differential scanning calorimetric analysis, it was found that clay behaves as a nucleating agent and enhances the crystallization rate of PTT. The maximum enhancement of the crystallization rate for the nanocomposites was observed in nanocomposites containing about 1 wt % organoclay with a range of 1–15 wt %. From thermogravimetric analysis, we found that the thermal stability of the nanocomposites was enhanced by the addition of 1–10 wt % organoclay. According to transmission electron microscopy, the organoclay particle was highly dispersed in the PTT matrix without a large agglomeration of particles for a low organoclay content (5 wt %). However, an agglomerated structure did form in the PTT matrix at a 15 wt % organoclay content. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2902–2910, 2003     

Morphological and structural characterization of polypropylene/conductive graphite nanocomposites

The structure and morphology of polypropylene/conductive graphite (PP/CG) composites were studied by wide angle X-ray diffraction, small-angle X-ray scattering and scanning electron microscopy. An effect of graphite on the crystallization behavior was observed and the opposite influences of enhanced thermal conductivity and hinder of chain mobility on the formation of the γ-phase of PP were discussed.     

Application of thermal analysis methods for characterization of polymer/montmorillonite nanocomposites

Thermal analysis is a useful tool for investigating the properties of polymer/clay nanocomposites and mechanisms of improvement of thermal properties. This review work presents examples of applications of differential scanning calorimetry (DSC), modulated temperature differential scanning calorimetry (MT-DSC), dynamic mechanical thermal analysis (DMA), thermal mechanical analysis (TMA), thermogravimeric analysis (TG) and thermoanalytical methods i.e. TG coupled with Fourier transformation infrared spectroscopy (TG-FTIR) and mass spectroscopy (TG-MS) in characterization of nanocomposite materials. Complex behavior of different polymeric matrices upon modification with montmorillonite is briefly discussed.     

Analysis of small-angle scattering of suspensions of organically modified montmorillonite: Implications to phase behavior of polymer nanocomposites

A generalized model for scattering from a collection of independent (isolated) stacks of layers enabled predictions of and parameterized fits to small-angle X-ray scattering from layered silicate dispersions. From this fundamental development, example investigations that use small-angle scattering to examine the structure of organically modified montmorillonite dispersions in toluene and toluene–acetone blends provided detailed information on the distribution of the stacks (relative concentrations, K and fraction of individual layers, χ) and characteristics of the intercalated crystallite (mean number of layers per stack, 〈N〉; layer repeat distance, D; and fractional stack disorder, δ). The analysis initially supported correlations with discotic phase behavior, which provides concise definitions for various morphologies (exfoliated, intercalated, and mixed). Finally, examination of the deviations between the scattering model and the experiment provided insights for improved experimental technique, more complete utilization of the scattering data, a sound basis for real-time observations, insight into inconsistencies between scattering and microscopy, and minimization of incorrect or overinterpretation of data. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3214–3236, 2003     

The β‐crystalline form of isotactic polypropylene in blends of isotactic polypropylene and polyamide‐6/clay nanocomposites

Blends of isotactic polypropylene and polyamide‐6/clay nanocomposites (iPP/NPA6) were prepared with an internal batch mixer. A high content of the β‐crystalline form of isotactic polypropylene (β‐iPP) was observed in the injection‐molded samples of the iPP/NPA6 blends, whereas the content of β‐iPP in the iPP/PA6 blends and the iPP/clay composite was low and similar to that of neat iPP. Quiescent melt crystallization was studied by means of wide‐angle X‐ray diffraction, differential scanning calorimetry, and polarized optical microscopy. We found that the significant β‐iPP is not formed during quiescent melt crystallization regardless of whether the sample used was the iPP/NPA6 blend or an NPA6 fiber/iPP composite. Further characterization of the injection‐molded iPP/NPA6 revealed a shear‐induced skin–core distribution of β‐iPP and the formation of β‐iPP in the iPP/NPA6 blends is related to the shear flow field during cavity‐filling. In the presence of clay, the deformation ability of the NPA6 domain is decreased, as evidenced by rheological and morphological studies. It is reasonable that the enhanced relative shear, caused by low deformability of the NPA6 domain in the iPP matrix, is responsible for β‐iPP formation in the iPP/NPA6 blends. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3428–3438, 2004     

Preparation and nonisothermal crystallization behavior of polyamide 6/montmorillonite nanocomposites

Polyamide 6 (PA6)/montmorillonite (MMT) nanocomposites were prepared via melt intercalation. The structure, mechanical properties, and nonisothermal crystallization kinetics of PA6/MMT nanocomposites were investigated by X‐ray diffraction (XRD), tensile and impact tests, and differential scanning calorimetry (DSC). Before melt compounding, MMT was treated with an organic surfactant agent. XRD traces showed that PA6 crystallizes exclusively in γ‐crystalline structure within the nanocomposites. Tensile measurements showed that the MMT additions are beneficial in improving the strength and the stiffness of PA6, at the expense of tensile ductility. Impact tests revealed that the impact strength of PA6/MMT nanocomposites tended to decrease with increasing MMT content. The nonisothermal crystallization DSC data were analyzed by Avrami, Ozawa, modified Avrami‐Ozawa, and Nedkov methods. The validity of these empirical equations on the nonisothermal crystallization process of PA6/MMT nanocomposites is discussed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2878–2891, 2004     

Crystallization studies of isotactic polypropylene containing nanostructured polyhedral oligomeric silsesquioxane molecules under quiescent and shear conditions

Crystallization studies at quiescent and shear states in isotactic polypropylene (iPP) containing nanostructured polyhedral oligomeric silsesquioxane (POSS) molecules were performed with in situ small‐angle X‐ray scattering (SAXS) and differential scanning calorimetry (DSC). DSC was used to characterize the quiescent crystallization behavior. It was observed that the addition of POSS molecules increased the crystallization rate of iPP under both isothermal and nonisothermal conditions, which suggests that POSS crystals act as nucleating agents. Furthermore, the crystallization rate was significantly reduced at a POSS concentration of 30 wt %, which suggests a retarded growth mechanism due to the molecular dispersion of POSS in the matrix. In situ SAXS was used to study the behavior of shear‐induced crystallization at temperatures of 140, 145, and 150 °C in samples with POSS concentrations of 10, 20, and 30 wt %. The SAXS patterns showed scattering maxima along the shear direction, which corresponded to a lamellar structure developed perpendicularly to the flow direction. The crystallization half‐time was calculated from the total scattered intensity of the SAXS image. The oriented fraction, defined as the fraction of scattered intensity from the oriented component to the total scattered intensity, was also calculated. The addition of POSS significantly increased the crystallization rate during shear compared with the rate for the neat polymer without POSS. We postulate that although POSS crystals have a limited role in shear‐induced crystallization, molecularly dispersed POSS molecules behave as weak crosslinkers in polymer melts and increase the relaxation time of iPP chains after shear. Therefore, the overall orientation of the polymer chains is improved and a faster crystallization rate is obtained with the addition of POSS. Moreover, higher POSS concentrations resulted in faster crystallization rates during shear. The addition of POSS decreased the average long‐period value of crystallized iPP after shear, which indicates that iPP nuclei are probably initiated in large numbers near molecularly dispersed POSS molecules. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2727–2739, 2001     

Influence of the order of polymer melt on the crystallization behavior: II. Crystallization kinetics of isotactic polypropylene

The crystallization behavior of isotactic polypropylene (iPP) melts with a high order has been carefully examined by differential scanning calorimetry (DSC) and polarized light microscopy (PLM). The experimental results show that the helically ordered iPP melt crystallizes by heterogeneous nucleation with two-dimensional diffusion controlled growth and the Avrami exponent is about 2. The data available both from our DSC and PLM experiments and from the literature indicate that the order of a polymer melt can speed up the crystallization process. When some unmelted materials exist in the ordered melt, the crystallization will become more rapid. Received: 16 June 2000 Accepted: 16 October 2000     

Wide and small-angle X-ray scattering study of isotactic polypropylene gamma irradiated in bulk

Gamma irradiated isotactic polypropylene (IPP) has been studied by means of wide-angle X-ray scattering (WAXS) and small-angle X-ray scattering (SAXS). The skin layer has been investigated by WAXS reflection mode while the core layer underwent WAXS studies by transmission mode. β-IPP has been found solely in the skin layer. An increase in the β-phase has been observed as result of the irradiation. A phase transitions and decrease of crystallite sizes have been also observed. All of the parameters show a sharp change at a critical dose of 100 kGy. At this point the system parameters reverse. Radiation processes proceeding up to 100 kGy called radiation annealing are related to the improved crystallite perfection and thus emphasize the phase boundary. The processes provoke at higher radiation doses, up to 2000 kGy, damage in both crystal and amorphous lamellar parts. The values of the crystal and amorphous densities get closer and the process is similar to the partial radiation melting.     

Crystallization and melting of isotactic polypropylene crystallized from quiescent melt and stress‐induced localized melt

Temperature dependency of crystalline lamellar thickness during crystallization and subsequent melting in isotactic polypropylene crystallized from both quiescent molten state and stress‐induced localized melt was investigated using small angle X‐ray scattering technique. Both cases yield well‐defined crystallization lines where inverse lamellar thickness is linearly dependent on crystallization temperature with the stretching‐induced crystallization line shifted slightly to smaller thickness direction than the isothermal crystallization one indicating both crystallization processes being mediated a mesomorphic phase. However, crystallites obtained via different routes (quiescent melt or stress‐induced localized melt) show different melting behaviors. The one from isothermal crystallization melted directly without significant changing in lamellar thickness yielding well‐defined melting line whereas stress‐induced crystallites followed a recrystallization line. Such results can be associated with the different extent of stabilization of crystallites obtained through different crystallization routes. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 957–963     

Thermal behavior of isotactic polypropylene freeze-extracted from solutions with varying concentrations

Isotactic polypropylene (iPP) with narrow molecular mass distribution was freeze-extracted from n-octane solutions with varying concentrations. The recovered samples were characterized by differential scanning calorimetry. It is found that the sample recovered from the very dilute solution exhibits the higher non-isothermal crystallization temperature, faster isothermal crystallization rate, and smaller Avrami index. And there should exist a critical concentration corresponding with the critical overlap concentration proposed by de Gennes in the polymer solutions. In the solution well below the critical concentration, the iPP chains were isolated from each other, resulting in an acceleration of melt crystallization for the recovered samples. It seems that the chain entanglement is a barrier to the melt crystallization of polymer.     

Characterization of polypropylene (PP) nanocomposites for industrial applications

This study aims in the examination of a new class of materials named polymer layered silicate nanocomposites. In our case, composites are usually combinations of polypropylene matrix with solid mineral reinforcements named silicates (e,g. montmorillonite, a natural clay). In this study, two complementary techniques used to characterize nanocomposites. Fourier transform infrared spectroscopy (FT-IR) both in transmission and attenuated total reflectance (ATR) modes combined with X-ray photoelectron spectroscopy (XPS).     

Heat treatment of isotactic polypropylene: the effect of free quenching from the melt state

Studying the effect of quenching from the melt state on the structure and impact resistance of Isotactic polypropylene (iPP) was the major aim of this work. Various tests were applied to confirm changes that occur to iPP, namely impact tests, WAXD, FTIR, and the density. The quenching from the melt state to different temperatures decreased the values of Izod impact strength for all the quenching temperatures. The FTIR result showed a decrease in the crystallinity of the polymer at the free quenching temperature of 20?°C. The X-ray diffraction study revealed that the α structure dominates the main morphology of iPP.