Effects of the drawing form and draw ratio on the fiber structure and mechanical properties of CO2-laser-heated-drawn poly(ethylene terephthalate) fibers

The structure, mechanical properties, and thermomechanical properties of poly(ethylene terephthalate) (PET) fibers obtained by laser-heated drawing were investigated in terms of their dependence on the draw ratio and feed speed and the differences between neck-drawn fibers and flow-drawn fibers. The long period at a draw ratio of 6.0 reached 19.0 nm, notably larger than at lower ratios, whereas the tilting angle of the laminar structure was constant at about 60°, regardless of the draw ratio. A maximum value of 15.0 GPa was attained for the initial modulus, and 1.07 GPa was attained for the tensile strength. A higher tensile strength orientation-induced crystallized fiber at the same initial modulus was obtained from higher molecular weight PET. The relationship between the compliance and molecular orientation of the amorphous phase was studied with a series model of crystalline and amorphous phases. The results revealed that, in the high-draw-ratio fibers, the compliance of the amorphous phase decreased with the draw ratio at a higher rate than indicated by extrapolation to intrinsic values. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 79–90, 2004     

Orientation and mechanical properties of laser‐induced photothermally drawn fibers composed of multiwalled carbon nanotubes and poly(ethylene terephthalate)

This study presents a novel photothermal drawing of poly(ethylene terephthalate) (PET)/multiwalled carbon nanotube (MWCNT) fibers. The photothermal drawing was carried out using the near infrared laser‐induced photothermal properties of MWCNTs. An uniform fiber surface was obtained from a continuous necking deformation of the undrawn fibers, particularly at a draw ratio of 4 and higher. The breaking stress and modulus of the photothermally drawn PET/MWCNT fibers were significantly enhanced, in comparison to those of hot drawn fibers at the same draw ratio. The enhanced mechanical properties were ascribed to the increased orientation of PET chains and MWCNTs as well as PET crystallinity due to photothermal drawing. In particular, a significantly higher degree of orientation of the MWCNTs along the fiber axis was obtained from photothermal drawing, as shown in polarized Raman spectra measurements. The photothermal drawing in this study has the potential to enhance the mechanical properties of fibers containing MWCNTs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 603–609     

聚苯硫醚纤维的抗张强度与工艺和结构的关系

以熔融纺丝法制备出不同结晶度的各向同性聚苯硫醚纤维作为样品,根据密度和声速测定值确定出PPS晶相和无定形相的本征横向声模量E0⊥,c(4.40 GPa)和E0⊥,am(1.99 GPa).利用密度梯度法测定出的结晶度Xc和X-衍射法测定的晶区取向因子fc,按照Samules模型计算出不同牵伸和定型工艺下制备的PPS纤维样品的非晶区取向因子(fam),在此基础上分析PPS纤维抗张强度与牵伸定型工艺参数、结构之间的关系.结果表明,PPS纤维的最佳牵伸温度及紧张热定型温度分别在90℃和190℃附近;提高PPS纤维的牵伸温度及紧张热定型温度可以增加纤维的结晶度,在一定范围内对纤维抗张强度的增加有促进作用;但较高的牵伸温度及紧张热定型温度不利于纤维非晶区取向的提高,造成PPS纤维抗张强度降低.牵伸倍数的增加可以有效提高PPS纤维的非晶区取向程度,抗张强度也随着增加.     

The microstructure and macrostructure of sulfonated poly(ethylene terethphalate) fibers

The effects of fiber-forming processes on the microstructure and macrostructure and overall orientation in sulfonated poly(ethylene terephthalate) (SPET) fibers are reported. The processing parameters examined include drawing, crimping, relaxing, and annealing. Drawing and annealing cause changes in both the crystalline structure and molecular packing in the noncrystalline regions, while crimping and relaxing appear to affect only the noncrystalline regions. A bimodal melting endotherm was observed for the SPET fibers. Experimental data suggest the low-temperature endotherm of the SPET fibers originates from melting of the crystalline structure formed on drawing, and that the high-temperature endotherm results from melting the heat-induced crystals formed during fiber processing and/or thermal analysis. Compared to the PET fibers, the SPET chains in the undrawn fibers appear to have higher mobility, are easier to crystallize, and form smaller crystals upon drawing as well as DTA heating. At the crimped stage, the SPET fibers have higher overall molecular packing but lower overall orientation than the PET fibers. The differences in physical and thermal properties between the analogous SPET and PET fibers are related to their different responses to processing variations because of molecular weight and sidegroup effects. © 1993 John Wiley & Sons, Inc.     

Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

Structural analysis of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) fibers prepared by drawing and annealing processes

Structure of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) fibers prepared by drawing and annealing processes has been analyzed through wide-angle X-ray diffraction (WAXD), density, infrared dichroism, and birefringence measurements. There are three different types of crystalline structure in these fibers: two of these are the two types of orthorhombic with different orientation modes (the ordinary c-axis orientation (c//Z), and the preferential orientation of c-axis to the direction perpendicular to the fiber axis (c⟂Z)); and the third is pseudohexagonal. The weight fractions of the three types of crystals and amorphous phase were analyzed combining the WAXD integrated intensity and density data. The relation between crystalline orientation factors obtained separately from the WAXD measurement and the infrared dichroic ratio is also discussed. The birefringence of these fibers shows negative and positive values, depending on drawing and annealing temperatures. Considering the intrinsic birefringence and weight fraction of the c//Z, c⟂Z, and pseudohexagonal crystals, birefringence of the amorphous phase was evaluated. The amorphous birefringence shows positive values and decreases with an increase in the annealing temperature. From the analyzed fiber structure, it was speculated that the c⟂Z and pseudohexagonal crystals are preferentially formed in the drawing process irrespective of the drawing temperature.© 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2471–2482, 1998     

Morphology and tensile property relations of high-strength/high-modulus polyethylene fiber

High-strength/high-modulus polyethylene (PE) fibers have been obtained from linear polymers by melt-spinning the polyethylene followed by hot-drawing the spun filaments. Fibers with different tensile properties were made by changing the extrusion, solidification, and drawing conditions and by use of different types of polyethylene. Potential correlations of fiber strength with morphological parameters such as crystallite dimensions, and crystalline and amorphous orientation were examined. The integrated meridional small-angle x-ray scattering intensity is the only morphological parameter which was found to correlate well with the strength of fibers prepared under different conditions and from different polymer types. Implications with respect to the molecular mechanism of PE fiber drawing are also discussed.     

Drawing behavior and characteristics of laser‐drawn polypropylene fibers

Drawing behavior, flow drawing, and neck drawing, was studied for isotacticpolypropylene fibers in CO₂ laser drawing system, and the fiber structure and the mechanical properties of drawn fibers were analyzed. For a certain laser power, flow drawing of polypropylene (PP) was possible up to draw ratio (DR) 19.5. Though the drawing stress was very low, the flow‐drawn PP fiber exhibited oriented crystal structure and improved mechanical properties. On the other hand, neck‐drawing was accomplished from DR 4 to 12, with significant increase in drawing stress that enhanced the development of fiber structure and mechanical properties. Unlike PET, the drawing stress depends not only on the DR, but on irradiated laser power also. The 10–12 times neck‐drawn fibers were highly fibrillated. The fibers having tensile strength 910 MPa, initial modulus 11 GPa, and dynamic modulus 14 GPa were obtained by single‐step laser drawing system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 398–408, 2006     

分子链大尺度取向对非晶态聚对苯二甲酸乙二酯结晶行为的影响

用ＤＳＣ和溶剂诱导结晶（ＳＩＮＣ）的方法对比研究了（ＧＯＬＲ）态和未取向聚对苯二甲酸乙二酯（ＰＥＴ）纤维样品的结晶行为．实验结果表明，样品的大尺度取向可有效地降低样品的冷结晶温度（Ｔｃｃ），证明大尺度取向对样品的结晶行为可起到促进作用．     

Crystallization in oriented poly(ethylene terephthalate) fibers. II. Consequences in subsequent deformation

When a melt-spun poly(ethylene terephthalate) (PET) fiber is heat treated at a temperature above its glass transition temperature, the relative rates at which the crystallization and major orientational relaxation processes occur have been shown to have a pronounced effect on the structure of the fiber and its deformability. The present study describes the consequences of this aspect, with examples from drawing of melt-spun PET fibers subsequent to their crystallization by thermal annealing. Additional features of the highly ordered PET fibers which can be produced through a combination of oriented crystallization and drawing at high temperatures are also given.     

Higher order structural analysis of stereocomplex‐type poly(lactic acid) melt‐spun fibers

The higher order structure of stereocomplex‐type poly(lactic acid) melt‐spun fibers of an equimolar blend of poly(L ‐lactic acid) and poly(D ‐lactic acid) was analyzed with wide‐angle X‐ray diffraction (WAXD) and birefringence measurements. Two different crystalline structures were observed in the fibers: α‐form homocrystals and stereocomplex crystals. The weight fractions of the two crystals were estimated with the WAXD integrated intensity data. The crystalline orientation factors were obtained from the WAXD measurements. Well‐oriented homocrystals formed during a drawing process at the crystallization temperature of the homocrystal. Drawing above this temperature caused the stereocomplex crystal to be formed. The crystalline orientation tended to be lower with increasing drawing temperatures. Through the combination of the intrinsic birefringence and the fractions of the α‐form homocrystals and stereocomplex crystals, the birefringence of the amorphous phase was evaluated. The amorphous birefringence stayed positive and decreased with increasing drawing temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 218–228, 2007     

THE ORIENTATION AND CRYSTALLIZATION OF POLYETHYLENE TEREPHTHALATE

The drawing behavior of three types of PET spherulites and PET amorphous samples have beenstudied. Two different sample preparation techniques were used in this study: (1) The films withnormal positive, normal negative or abnormal spherulites were prepared by solution casting tech-niques, then the films were deformed by uniaxial drawing. The uniaxial drawing behavior of PETspherulites appears to be dependent on the angles between the c-axis and the radius direction of thespherulites and that the deformation of spherulites becomes more difficult the larger the angles. (2)Amorphous films of PET were prepared first, then the films were deformed under uniaxial drawingto achieve c-axis orientation at a temperature near the glass transition temperature. The orientedfilms were subsequently annealed with fixed length at 215℃The films prepared in this way ex-hibit excellent c-axis orientation along the stretching direction. The degree of perfection of thecrystalline structure is much greater than that of the spherulites.     

The effect of preliminary orientation of polymers via tensile drawing at elevated temperature on solvent crazing

We studied how the preliminary orientation of an amorphous glassy PET via its uniaxial tensile drawing above the glass transition temperature affects the deformation behavior during subsequent tensile drawing in the presence of adsorptionally active environments. The tensile drawing of the preoriented PET samples with a low degree of preliminary orientation (below 100%) in the presence of liquid environments proceeds via the mechanism of solvent crazing; however, when a certain critical tensile strain is achieved (150% for PET), the ability of oriented samples to experience crazing appears to be totally suppressed. When the tensile drawing of preoriented samples is performed at a constant strain rate, the craze density in the sample increases with increasing degree of preliminary orientation; however when the test samples are stretched under creep conditions, the craze density markedly decreases. This behavior can be explained by a partial healing and smoothening of surface defects during preliminary orientation and by the effect of entanglement network. The preliminary orientation of polymers provides an efficient means for control over the craze density and the volume fraction of fibrillar polymer material in crazes.     

Polarized FT-IR photoacoustic spectroscopy on polymer fibers

The orientation of macromolecular chains in two melt-spun polymer fibers (segmented polyurethane elastomer and melt-modified polyolefine fibers) was studied by photoacoustic spectroscopy (PAS) with polarized light in the mid-infrared range. The PAS orientation functions calculated from the photoacoustic signal intensities of orientation sensitive bands describe the orientation of the different chain segments with respect to the fiber axis. Thus, the orientation of hard and soft segments in the unstressed polyurethane fiber is different and both are similiar to that of the corresponding injection molded bars. With increased spinning velocity an improved orientation of the polyolefine chains along the fiber axis, but only in the amorphous regions of the polymer, were detected. Only a slight reduction of orientation was measured as a result of the subsequent chemical crosslinking in the polyolefines.     

Application of continuous zone-drawing/zone-annealing method to poly(ethylene terephthalate) fibers

A continuous zone-drawing/zone-annealing method was applied to poly(ethylene terephthalate) fibers in order to improve their mechanical properties. Apparatus used for this treatment was assembled in our laboratory. The continuous zone-drawing treatment was carried out at a drawing temperature of 103°C under an applied tension of 6.6 MPa to fully orient amorphous chains in the drawing direction without inducing thermal crystallization. The continuous zone-annealing treatment was carried out twice at an annealing temperature of 160°C under 102.2 MPa and at 183°C under 161.1 MPa to crystallize the highly oriented amorphous chains. The fiber was continuously drawn and annealed at a rate of 420 mm/min. The fiber obtained had a birefringence of 0.260, a degree of crystallinity of 55%, a tensile modulus of 18 GPa, and a storage modulus of 21 GPa at 25°C. Despite the large difference in the treating speed between the continuous zone-annealing and zone-annealing, their values are approximately equal to those of the zone-annealed PET fiber that was reported previously. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 473–481, 1998     

Fourier-transform infrared study of coextrusion-drawn poly(ethylene terephthalate)

The effects of initial morphology and extrusion temperature on the orientational anisotropy and conformational changes on coextrusion drawing of poly(ethylene terephthalate) (PET) have been determined by Fourier-transform polarized infrared spectroscopy. The samples were drawn from both amorphous and semicrystalline (50%) PET at 50 and 90°C. A strong influence of coextrusion drawing temperature was observed for overall chain orientation evaluated from the dichroic ratio of the 795-cm^?1 band for the samples prepared from the amorphous state: this dependence was less prominent in samples drawn from the semicrystalline state. Under the same drawing conditions, the dichroic ratio for the 973-cm^?1 trans band for samples prepared from the amorphous state was higher than from the semicrystalline state. Furthermore, in all samples, the relative intensity of this band was almost proportional to the degree of crystallinity. In all samples, the gauche content, evaluated from the 896-cm^?1 band, decreased with increasing draw ratio. However, the dichroic ratio of this band was near unity regardless of draw ratio, initial morphology, or extrusion temperature. From these results it is considered that all gauche units in the amorphous phase are almost isotropic in the extrusion-drawn samples with overall orientation arising largely from the crystalline chains possessing totally the trans conformation (973 cm^?1) in its content. In order to evaluate the deformation mechanism of the coextrusion drawing method, the relationship between the bulk and film surface orientation is also reported.     

Relaxation of Chain Extension of Amorphous PET Fiber Above the Glass Transition Temperature

The average relaxation time for segmental orientation is considerably shorter than that for chain extension1,2, due to the difference of the ability to move between segments and chains. So in certain time intervals, an almost total relaxation of the segmental orientation can take place with little relaxation of global chain extension. Under the controlled conditions1,3, high global chain orientation but nearly random segmental orientation (GOLR) state can be achieved. Through the hot shrinka…     

Processing and properties of melt spun polylactide–multiwall carbon nanotube fiber composites

This article reports on the fabrication of oriented composite fibers between polylactide (PLA) and multiwall carbon nanotube (MWNT). The fibers were fabricated using a custom‐built melt fiber‐drawing setup. The influence of processing parameters on the final fiber diameter and on the orientation were characterized and optimized. Composite fibers were fabricated at various MWNT contents. Addition of low amounts of MWNT (0.25–1 wt %) to PLA did not have a significant effect on the diameters of the fibers. Observations of the composite morphology under STEM indicated preferential orientation of the MWNTs along the draw direction of the fibers. Increasing amounts of MWNTs was found to increase crystallization kinetics and content. The crystalline content had a direct and profound implication on the mechanical properties with 0.5‐wt % MWNT fibers having the highest crystalline content and also the highest Young's modulus. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 477–484     

Melt spinning and laser‐heated drawing of a new semiaromatic polyamide,PA9‐T fiber

Fibers of PA9‐T, a new semiaromatic polyamide containing a long aliphatic chain, were prepared by melt spinning. As‐spun fibers were subsequently drawn with a CO₂ laser‐heated drawing system at different draw ratios and various drawing velocities. On‐line observations of drawing points deciphered two drawing states; namely, flow drawing and neck drawing, over the entire range of drawing. Drawing stress revealed that flow drawing is induced by slight drawing stress under a low draw ratio up to 3, and neck drawing is induced by relatively high drawing stress under a higher draw ratio. The effect of drawing stress and drawing velocity on the development of the structure and properties has been characterized through analysis of birefringence, density, WAXD patterns, and tensile, thermal, and dynamic viscoelastic properties. For the neck‐drawn fibers, almost proportional enhancements of crystallinity and molecular orientation with drawing stress were observed. The flow‐drawn fibers have an essentially amorphous structure, and birefringence and density do not always have a linear relation with properties. The fibers drawn at high drawing speed exhibit improved fiber structure and superior mechanical properties. The maximum tensile strength and Young's modulus of PA9‐T drawn fibers were found to be 652 MPa and 5.3 GPa, respectively. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 433–444, 2004