Controlling the Number of Branches and Surface Facets of Pd-Core Ru-Branched Nanoparticles to Make Highly Active Oxygen Evolution Reaction Electrocatalysts

Producing stable but active materials is one of the enduring challenges in electrocatalysis and other types of catalysis. Producing branched nanoparticles is one potential solution. Controlling the number of branches and branch size of faceted branched nanoparticles is one of the major synthetic challenges to achieve highly active and stable nanocatalysts. Herein, we use a cubic-core hexagonal-branch mechanism to synthesize branched Ru nanoparticles with control over the size and number of branches. This structural control is the key to achieving high exposure of active {10–11} facets and optimum number of Ru branches that enables improved catalytic activity for oxygen evolution reaction while maintaining high stability.     

Platinum Multicubes Prepared by Ni2+‐Mediated Shape Evolution Exhibit High Electrocatalytic Activity for Oxygen Reduction

Pt(100) facets are generally considered less active for the oxygen reduction reaction (ORR). Reported herein is a unique Pt‐branched structure, a multicube, whose surface is mostly enclosed by {100} facets but contains high‐index facets at the small junction area between the adjacent cubic components. The synthesis is accomplished by a Ni²⁺‐mediated facet evolution from high‐index {311} to {100} facets on the frameworks of multipods. Despite the high {100} facet coverage, the Pt multicubes exhibit impressive ORR activity in terms of half‐wave potential and current density nearly to the level of the most active Pt‐based catalysts, while the durability of catalysts is well retained. The facet evolution creates a set of samples with tunable ratios of high‐index to low‐index facets. The results reveal that the excellent ORR performance of Pt multicubes is a combined result of active sites by high‐index facets and low resistance by flat surface. It is anticipated that this work will offer a new approach to facet‐controlled synthesis and ORR catalysts design.     

Defect‐Rich Copper‐doped Ruthenium Hollow Nanoparticles for Efficient Hydrogen Evolution Electrocatalysis in Alkaline Electrolyte

It is of great importance to develop highly e?cient and stable Pt‐free catalysts for electrochemical hydrogen generation from water electrolysis. Here, monodisperse 7.5 nm copper‐doped ruthenium hollow nanoparticles (NPs) with abundant defects and amorphous/crystalline hetero‐phases were prepared and employed as efficient hydrogen evolution electrocatalysts in alkaline electrolyte. Specifically, these NPs only require a low overpotential of 25 mV to achieve a current density of 10 mA cm^?2 in 1.0 M KOH and show acceptable stability after 2000 potential cycles, which represents one of the best Ru‐based electrocatalysts for hydrogen evolution. Mechanism analysis indicates that Cu incorporation can modify the electronic structure of Ru shell, thereby optimizing the energy barrier for water adsorption and dissociation processes or H adsorption/desorption. Cu doping paired with the defect‐rich and highly open hollow structure of the NPs greatly enhances hydrogen evolution activity.     

Morphology‐Engineered Highly Active and Stable Ru/TiO2 Catalysts for Selective CO Methanation

Ru/TiO₂ catalysts exhibit an exceptionally high activity in the selective methanation of CO in CO₂‐ and H₂‐rich reformates, but suffer from continuous deactivation during reaction. This limitation can be overcome through the fabrication of highly active and non‐deactivating Ru/TiO₂ catalysts by engineering the morphology of the TiO₂ support. Using anatase TiO₂ nanocrystals with mainly {001}, {100}, or {101} facets exposed, we show that after an initial activation period Ru/TiO₂‐{100} and Ru/TiO₂‐{101} are very stable, while Ru/TiO₂‐{001} deactivates continuously. Employing different operando/in situ spectroscopies and ex situ characterizations, we show that differences in the catalytic stability are related to differences in the metal–support interactions (MSIs). The stronger MSIs on the defect‐rich TiO₂‐{100} and TiO₂‐{101} supports stabilize flat Ru nanoparticles, while on TiO₂‐{001} hemispherical particles develop. The former MSIs also lead to electronic modifications of Ru surface atoms, reflected by the stronger bonding of adsorbed CO on those catalysts than on Ru/TiO₂‐{001}.     

Ru−FeNi Alloy Heterojunctions on Lignin-derived Carbon as Bifunctional Electrocatalysts for Efficient Overall Water Splitting

Rational design of efficient, stable, and inexpensive bifunctional electrocatalysts for oxygen evolution reactions (OER) and hydrogen evolution reactions (HER) is a key challenge to realize green hydrogen production via electrolytic water splitting. Herein, Ru nanoparticles and FeNi alloy heterojunction catalyst (Ru−FeNi@NLC) encapsulated via lignin-derived carbon was prepared by self-assembly precipitation and in situ pyrolysis. The designed catalyst displays excellent performance at 10 mA cm⁻² with low overpotentials of 36 mV for HER and 198 mV for OER, and only needs 1.48 V for overall water splitting. Results and DFT calculations show the unique N-doped lignin-derived carbon layer and Ru−FeNi heterojunction contribute to optimized electronic structure for enhancing electron transfer, balanced free energy of reactants and intermediates in the sorption/desorption process, and significantly reduced reaction energy barrier for the HER and OER rate-determining steps, thus improved reaction kinetics. This work provides a new in situ pyrolysis doping strategy based on renewable biomass for the construction of highly active, stable and cost-effective catalysts.     

Decorating Pt/C Nanoparticles with Ru by Wall‐Jet Configuration: The Role of Coverage Degree on the Catalyst Activity for Glycerol Electrooxidation

Here, we built Ru‐decorated Pt/C nanoparticles with different coverage degrees (θ_Ru) by wall‐jet configuration for the first time, and we investigated their catalytic properties towards glycerol electrooxidation in acidic medium. Moreover, we used the most active catalysts as the anode in electrolysis to produce carbonyl compounds. The use of an electrochemical cell in wall‐jet configuration allows for the controlling of electrodeposition through easily handling parameters; namely, the θ_Ru is controlled by changing the concentration of the metallic precursor, speed, and volume of injection onto a Pt/C‐modified glassy carbon electrode under applied potential. Excess of Ru on a Pt surface inhibits glycerol dissociative adsorption, which limits further electrooxidation; whereas low θ_Ru do not provide surface oxygen species to the anodic reaction. Hence, intermediates θ_Ru reveal active catalysts – namely, θ_Ru=0.42 shifts the onset potential 170 mV towards lower values and increases 1.65‐fold the current density at 0.5 V. The stability of this catalyst is also enhanced by maintaining a more constant current density during successive potential cycles in the presence of glycerol and by avoiding Ru leaching from the surface. The electrolysis on Ru‐decorated Pt/C is shown to lead the reaction towards formic acid (‘high oxidation state’), decreasing the amounts of glyceradehyde, glycolic acid, and dihydroxyacetone, as a result of the improved catalytic properties.     

Bottom‐Up Design of a Copper–Ruthenium Nanoparticulate Catalyst for Low‐Temperature Ammonia Oxidation

A novel nanoparticulate catalyst of copper (Cu) and ruthenium (Ru) was designed for low‐temperature ammonia oxidation at near‐stoichiometric mixtures using a bottom‐up approach. A synergistic effect of the two metals was found. An optimum CuRu catalyst presents a reaction rate threefold higher than that for Ru and forty‐fold higher than that for Cu. X‐ray absorption spectroscopy suggests that in the most active catalyst Cu forms one or two monolayer thick patches on Ru and the catalysts are less active once 3D Cu islands form. The good performance of the tuned Cu/Ru catalyst is attributed to changes in the electronic structure, and thus the altered adsorption properties of the surface Cu sites.     

Using Surface Segregation To Design Stable Ru‐Ir Oxides for the Oxygen Evolution Reaction in Acidic Environments

The methods used to improve catalytic activity are well‐established, however elucidating the factors that simultaneously control activity and stability is still lacking, especially for oxygen evolution reaction (OER) catalysts. Here, by studying fundamental links between the activity and stability of well‐characterized monometallic and bimetallic oxides, we found that there is generally an inverse relationship between activity and stability. To overcome this limitation, we developed a new synthesis strategy that is based on tuning the near‐surface composition of Ru and Ir elements by surface segregation, thereby resulting in the formation of a nanosegregated domain that balances the stability and activity of surface atoms. We demonstrate that a Ru_0.5Ir_0.5 alloy synthesized by using this method exhibits four‐times higher stability than the best Ru‐Ir oxygen evolution reaction materials, while still preserving the same activity.     

Hollow Spheres of Iron Carbide Nanoparticles Encased in Graphitic Layers as Oxygen Reduction Catalysts

Nonprecious metal catalysts for the oxygen reduction reaction are the ultimate materials and the foremost subject for low‐temperature fuel cells. A novel type of catalysts prepared by high‐pressure pyrolysis is reported. The catalyst is featured by hollow spherical morphologies consisting of uniform iron carbide (Fe₃C) nanoparticles encased by graphitic layers, with little surface nitrogen or metallic functionalities. In acidic media the outer graphitic layers stabilize the carbide nanoparticles without depriving them of their catalytic activity towards the oxygen reduction reaction (ORR). As a result the catalyst is highly active and stable in both acid and alkaline electrolytes. The synthetic approach, the carbide‐based catalyst, the structure of the catalysts, and the proposed mechanism open new avenues for the development of ORR catalysts.     

Faceted Branched Nickel Nanoparticles with Tunable Branch Length for High‐Activity Electrocatalytic Oxidation of Biomass

Controlling the formation of nanosized branched nanoparticles with high uniformity is one of the major challenges in synthesizing nanocatalysts with improved activity and stability. Using a cubic‐core hexagonal‐branch mechanism to form highly monodisperse branched nanoparticles, we vary the length of the nickel branches. Lengthening the nickel branches, with their high coverage of active facets, is shown to improve activity for electrocatalytic oxidation of 5‐hydroxymethylfurfural (HMF), as an example for biomass conversion.     

Engineering Catalyst Microenvironments for Metal‐Catalyzed Hydrogenation of Biologically Derived Platform Chemicals

It is shown that microenvironments formed around catalytically active sites mitigate catalyst deactivation by biogenic impurities that are present during the production of biorenewable chemicals from biologically derived species. Palladium and ruthenium catalysts are inhibited by the presence of sulfur‐containing amino acids; however, these supported metal catalysts are stabilized by overcoating with poly(vinyl alcohol) (PVA), which creates a microenvironment unfavorable for biogenic impurities. Moreover, deactivation of Pd catalysts by carbon deposition from the decomposition of highly reactive species is suppressed by the formation of bimetallic PdAu nanoparticles. Thus, a PVA‐overcoated PdAu catalyst was an order of magnitude more stable than a simple Pd catalyst in the hydrogenation of triacetic acid lactone, which is the first step in the production of biobased sorbic acid. A PVA‐overcoated Ru catalyst showed a similar improvement in stability during lactic acid hydrogenation to propylene glycol in the presence of methionine.     

Synergistic Effect between Metal–Nitrogen–Carbon Sheets and NiO Nanoparticles for Enhanced Electrochemical Water‐Oxidation Performance

Identifying effective means to improve the electrochemical performance of oxygen‐evolution catalysts represents a significant challenge in several emerging renewable energy technologies. Herein, we consider metal–nitrogen–carbon sheets which are commonly used for catalyzing the oxygen‐reduction reaction (ORR), as the support to load NiO nanoparticles for the oxygen‐evolution reaction (OER). FeNC sheets, as the advanced supports, synergistically promote the NiO nanocatalysts to exhibit superior performance in alkaline media, which is confirmed by experimental observations and density functional theory (DFT) calculations. Our findings show the advantages in considering the support effect for designing highly active, durable, and cost‐effective OER electrocatalysts.     

The Kirkendall Effect for Engineering Oxygen Vacancy of Hollow Co3O4 Nanoparticles toward High‐Performance Portable Zinc–Air Batteries

Structure and defect control are widely accepted effective strategies to manipulate the activity and stability of catalysts. On a freestanding hierarchically porous carbon microstructure, the tuning of oxygen vacancy in the embedded hollow cobaltosic oxide (Co₃O₄) nanoparticles is demonstrated through the regulation of nanoscale Kirkendall effect. Starting with the embedded cobalt nanoparticles, the concentration of oxygen‐vacancy defect can vary with the degree of Kirkendall oxidation, thus regulating the number of active sites and the catalytic performances. The optimized freestanding catalyst shows among the smallest reversible oxygen overpotential of 0.74 V for catalyzing oxygen reduction/evolution reactions in 0.1 m KOH. Moreover, the catalyst shows promise for substitution of noble metals to boost cathodic oxygen reactions in portable zinc–air batteries. This work provides a strategy to explore catalysts with controllable vacancy defects and desired nano‐/microstructures.     

Metal‐containing Ionic Liquid/Polyacrylonitrile‐derived Carbon Nanofibers for Oxygen Reduction Reaction and Flexible Zn–Air Battery

Practical applications of Zn–air batteries are usually limited by sluggish kinetics of oxygen reduction reaction. Replacing Pt‐based catalysts with convenient, efficient and low‐cost materials to boost oxygen reduction reaction is highly desirable. Herein, a class of Fe?N co‐doped carbon nanofibers is successfully synthesized by pyrolysis of polyacrylonitrile/metal‐containing ionic liquid‐based electrospun films. The ionic liquids act as porogen to provide multiscale pores as well as activator to bring carbon nanofibers active sites. The catalyst possessing appropriate active sites and unique 3D porous architecture exhibits remarkable long‐term stability and electrocatalytic activity. Particularly, the catalyst maintains a shape of membrane after carbonization, manifesting its direct use as air electrode without binders. It is notable that an all solid‐state Zn–air battery based on the carbon nanofibers exhibits good flexibility, indicating its promising application as wearable devices.     

Facile one-step synthesis of Ru doped NiCoP nanoparticles as highly efficient electrocatalysts for oxygen evolution reaction

Transition metal phosphides (TMPs) as ever-evolving electrocatalytic materials have attracted increasing attention in water splitting reactions owing to their cost-effective, highly active and stable catalytic properties. This work presents a facile synthetic route to NiCoP nanoparticles with Ru dopants which function as highly efficient electrocatalysts for oxygen evolution reaction (OER) in alkaline media. The Ru dopants induced a high content of Ni and Co vacancies in NiCoP nanoparticles, and the more defective Ru doped NiCoP phase than undoped NiCoP ones led to a greater number of catalytically active sites and improved electrical conductivity after undergoing electrochemical activation. The Ru doped NiCoP catalyst exhibited high OER catalytic performance in alkaline media with a low overpotential of 281 mV at 10 mA cm⁻² and a Tafel slope of 42.7 mV dec⁻¹.     

Hollow Chevrel‐Phase NiMo3S4 for Hydrogen Evolution in Alkaline Electrolytes

Electrochemical water splitting to generate molecular hydrogen requires catalysts that are cheap, active, and stable, particularly for alkaline electrolyzers, where the cathodic hydrogen evolution reaction is slower in base than in acid even on platinum. Herein, we describe the synthesis of new hollow Chevrel‐phase NiMo₃S₄ and its alkaline hydrogen evolution reaction (HER) performance: onset potential of ?59 mV, Tafel slope of 98 mV per decade, and exchange current density of 3.9×10^?2 mA cm^?2. This Chevrel‐phase chalcogenide also demonstrates outstanding long‐term stability under harsh HER cycling conditions. Chevrel‐phase nanomaterials show promise as efficient, low‐cost catalysts for alkaline electrolyzers.     

Heterostructured Inter‐Doped Ruthenium–Cobalt Oxide Hollow Nanosheet Arrays for Highly Efficient Overall Water Splitting

The development of transition‐metal‐oxides (TMOs)‐based bifunctional catalysts toward efficient overall water splitting through delicate control of composition and structure is a challenging task. Herein, the rational design and controllable fabrication of unique heterostructured inter‐doped ruthenium–cobalt oxide [(Ru–Co)O_x] hollow nanosheet arrays on carbon cloth is reported. Benefiting from the desirable compositional and structural advantages of more exposed active sites, optimized electronic structure, and interfacial synergy effect, the (Ru–Co)O_x nanoarrays exhibited outstanding performance as a bifunctional catalyst. Particularly, the catalyst showed a remarkable hydrogen evolution reaction (HER) activity with an overpotential of 44.1 mV at 10 mA cm^?2 and a small Tafel slope of 23.5 mV dec^?1, as well as an excellent oxygen evolution reaction (OER) activity with an overpotential of 171.2 mV at 10 mA cm^?2. As a result, a very low cell voltage of 1.488 V was needed at 10 mA cm^?2 for alkaline overall water splitting.     

General π‐Electron‐Assisted Strategy for Ir,Pt, Ru,Pd, Fe,Ni Single‐Atom Electrocatalysts with Bifunctional Active Sites for Highly Efficient Water Splitting

Both the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER) are crucial to water splitting, but require alternative active sites. Now, a general π‐electron‐assisted strategy to anchor single‐atom sites (M=Ir, Pt, Ru, Pd, Fe, Ni) on a heterogeneous support is reported. The M atoms can simultaneously anchor on two distinct domains of the hybrid support, four‐fold N/C atoms (M@NC), and centers of Co octahedra (M@Co), which are expected to serve as bifunctional electrocatalysts towards the HER and the OER. The Ir catalyst exhibits the best water‐splitting performance, showing a low applied potential of 1.603 V to achieve 10 mA cm^?2 in 1.0 m KOH solution with cycling over 5 h. DFT calculations indicate that the Ir@Co (Ir) sites can accelerate the OER, while the Ir@NC₃ sites are responsible for the enhanced HER, clarifying the unprecedented performance of this bifunctional catalyst towards full water splitting.     

Stable Potential Windows for Long‐Term Electrocatalysis by Manganese Oxides Under Acidic Conditions

Efficient, earth‐abundant, and acid‐stable catalysts for the oxygen evolution reaction (OER) are missing pieces for the production of hydrogen via water electrolysis. Here, we report how the limitations on the stability of 3d‐metal materials can be overcome by the spectroscopic identification of stable potential windows in which the OER can be catalyzed efficiently while simultaneously suppressing deactivation pathways. We demonstrate the benefits of this approach using gamma manganese oxide (γ‐MnO₂), which shows no signs of deactivation even after 8000 h of electrolysis at a pH of 2. This stability is vastly superior to existing acid‐stable 3d‐metal OER catalysts, but cannot be realized if there is a deviation as small as 50‐mV from the stable potential window. A stable voltage efficiency of over 70 % in a polymer–electrolyte membrane (PEM) electrolyzer further verifies the availability of this approach and showcases how materials previously perceived to be unstable may have potential application for water electrolysis in an acidic environment.     

Blending Cr2O3 into a NiO–Ni Electrocatalyst for Sustained Water Splitting

The rising H₂ economy demands active and durable electrocatalysts based on low‐cost, earth‐abundant materials for water electrolysis/photolysis. Here we report nanoscale Ni metal cores over‐coated by a Cr₂O₃‐blended NiO layer synthesized on metallic foam substrates. The Ni@NiO/Cr₂O₃ triphase material exhibits superior activity and stability similar to Pt for the hydrogen‐evolution reaction in basic solutions. The chemically stable Cr₂O₃ is crucial for preventing oxidation of the Ni core, maintaining abundant NiO/Ni interfaces as catalytically active sites in the heterostructure and thus imparting high stability to the hydrogen‐evolution catalyst. The highly active and stable electrocatalyst enables an alkaline electrolyzer operating at 20 mA cm^?2 at a voltage lower than 1.5 V, lasting longer than 3 weeks without decay. The non‐precious metal catalysts afford a high efficiency of about 15 % for light‐driven water splitting using GaAs solar cells.