Low temperature suspension polymerization of vinyl acetate using 2,2′-azobis(2,4-dimethylvaleronitrile) for the preparation of high molecular weight poly(vinyl alcohol) with high yield

 To obtain high molecular weight (HMW) poly(vinyl acetate) (PVAc) with high conversion and high linearity for a precursor of HMW poly(vinyl alcohol) (PVA), vinyl acetate (VAc) was suspension-poly-merized using a low-temperature initiator, 2,2′-azobis (2,4-dimethyl-valeronitrile) (ADMVN), and the effects of polymerization conditions on the polymerization behavior and molecular structures of PVAc and PVA prepared by saponifying PVAc were investigated. On the whole, the experimental results well corres-ponded to the theoretically predicted tendencies. Suspension polymerization was slightly inferior to bulk polymerization in increasing molecular weight of PVA. In contrast, the former was absolutely superior to the latter in increasing conversion of the polymer, which indicated that the suspension polymerization rate of VAc was faster than the bulk one. These effects could be explained by a kinetic order of ADMVN concentration calculated by initial-rate method and an activation energy difference of polymerization obtained from the Arrhenius plot. Suspension polymerization at 30 °C by adopting ADMVN proved to be successful in obtaining PVA of HMW (number-average degree of polymerization (P _n)): (4200–5800) and of high yield (ultimate conversion of VAc into PVAc: 85–95%) with diminishing heat generated during polymerization. In the case of bulk polymerization of VAc at the same conditions, maximum P _n and conversion of 5200–6200 and 20–30% was obtained, respectively. The P _n, lightness, and syndiotacticity were higher with PVA prepared from PVAc polymerized at lower temperatures. Received: 10 February 1998 Accepted: 15 April 1998     

Preparation of syndiotacticity-rich high molecular weight poly(vinyl alcohol) microfibrillar fiber by photoinitiated bulk polymerization and saponification

Vinyl pivalate (VPi) was polymerized in bulk by ultraviolet-ray initiation at low temperatures using 2,2′-azobis(2,4-dimethylvaleronitrile) (ADMVN) and 2,2'-azobis(isobutyronitrile) (AIBN) as photoinitiators. High molecular weight (HMW) poly(vinyl pivalate) (PVPi), having a number-average degree of polymerization (P_n) of 13,000–28,000, was obtained at conversions below 30% and converted by saponification to a syndiotacticity-rich HMW poly(vinyl alcohol) (PVA) microfibrillar fiber with P_n of 7300–18,300, syndiotactic diad (S-diad) and triad contents of ∼ 64% and ∼ 39%, respectively, and crystal melting temperature (T_m) of ∼ 249°C. ADMVN gave higher P_n than AIBN. On the other hand, conversion was smaller with the former than with the latter, and it was found that the initiation rate of ADMVN was lower than that of AIBN. P_n of PVA was constant while P_n of the precursor PVPi increased with increasing conversion. The syndiotacticity, T_m and thermal stability of PVA obtained from PVPi were much superior to those of PVA derived from poly(vinyl acetate) prepared under the same polymerization conditions. Polymerization of VPi at lower temperatures gave PVA with higher syndiotacticity. © 1997 John Wiley & Sons, Inc.     

High molecular weight syndiotacticity-rich poly(vinyl alcohol) gel in aging process

The properties of the aged gels of high molecular weight syndiotacticity-rich poly(vinyl alcohol)s (HMW S-PVAs) with different syndiotactic diad (s-diad) contents were investigated. HMW S-PVA gels with s-diad content of 61.5% and 58.2% showed the rapid increases of the syneresis and the turbidity from the early stage of aging time, which is ascribable to the phase separation, while that with s-diad content of 55.7% did not. From the morphological study, it was confirmed that the phase separation in HMW S-PVA gel with s-diad content of 61.5% occurred without the liquid-liquid phase separation in sol state, whereas both the liquid-liquid phase separation in sol state and the subsequent phase separation in gel state occurred in the case of HMW S-PVA gel with s-diad content of 58.2%. On the other hand, HMW S-PVA gel with s-diad content of 55.7% showed neither the liquid-liquid phase separation in sol state nor the phase separation in gel state in the long period of time. It was also confirmed from wide angle X-ray diffractogram that the crystallization was accompanied by the phase separation in gel state in the aging process of PVA gel. However, the crystallization was hindered by the fast network formation at the initial stage of time. Later the syndiotacticity promoted the crystallization. The tensile modulus of HMW S-PVA gel with higher syndiotacticity increased more significantly with time. Received: 2 December 1999/Accepted: 12 July 2000     

Preparation of poly(vinyl pivalate) microspheres by dispersion polymerization in an ionic liquid and saponification for the preparation of poly(vinyl alcohol) with high syndiotacticity

We report here a successful free-radical dispersion polymerization of vinyl pivalate (VPi) in an ionic liquid, 1-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide ([bmim][TFSI]) using poly(vinyl pyrrolidone) (PVP) as a stabilizer. Morphological analysis by FE-SEM revealed that poly(vinyl pivalate) (PVPi) obtained from dispersion polymerizations were in the form of spherical particles. Micron-sized, PVPi particles with a number-average molecular weight (M_n) of 166,400 g/mol could be obtained using 5% stabilizer (w/w to monomer) at 65 °C for 20 h. The effects of varying concentration of stabilizer, initiator and monomer upon polymer yield, molecular weight, and morphology of PVPi were also investigated. Analogous polymerizations in dimethyl sulfoxide (DMSO) and bulk served as references. In addition, the preparation of poly(vinyl alcohol) (PVA) by saponification of the resultant PVPi was described.     

Synthesis of high-molecular-weight poly(vinyl alcohol) with high yield by novel one-batch suspension polymerization of vinyl acetate and saponification

Generally, owing to tautomerism of vinyl alcohol monomer, poly(vinyl alcohol) (PVA) cannot be obtained by direct polymerization but it can be obtained by the saponification of poly(vinyl ester) precursors such as poly(vinyl acetate) (PVAc). In this study, to obtain high-molecular-weight (HMW) PVA with high yield through a one-batch method, we tried continuous saponification of PVAc prepared by suspension polymerization of vinyl acetate (VAc). We controlled various polymerization conditions, such as polymerization temperature, initiator concentration, suspending agent concentration, agitation speed, and VAc/water ratio, and obtained PVAc with a maximum conversion of VAc into PVAc of over 95-98%. PVA beads having various molecular parameters were prepared by continuous saponification of PVAc microspheres. Despite our employing a one-batch process, a maximum degree of saponification of 99.9% could be obtained. Continuous heterogeneous saponification of prepared PVAc yielded HMW PVA having a number-average degree of polymerization of 2,500-5,500, a syndiotactic diad content of 51-52%, and degree of saponification of 85.0-99.9%.     

Preparation of water‐soluble,syndiotacticity‐rich,low molecular weight poly(vinyl alcohol) microfibrils in high yields with the low‐temperature polymerization of vinyl pivalate in tetrahydrofuran and saponification

To prepare water‐soluble, syndiotacticity‐rich poly(vinyl alcohol) (PVA) microfibrils for various industrial applications, we synthesized syndiotacticity‐rich, low molecular weight PVA by the solution polymerization of vinyl pivalate (VPi) in tetrahydrofuran (THF) at low temperatures with 2,2′‐azobis(2,4‐dimethylvaleronitrile) (ADMVN) as an initiator and successive saponification of poly(vinyl pivalate) (PVPi). Effects of the initiator and monomer concentrations and the polymerization temperature were investigated in terms of the polymerization behaviors and molecular structures of PVPi and the corresponding syndiotacticity‐rich PVA. The polymerization rate of VPi in THF was proportional to the 0.91 power of the ADMVN concentration, indicating the heterogeneous nature of THF polymerization. The low‐temperature solution polymerization of VPi in THF with ADMVN proved to be successful in obtaining water‐soluble PVA with a number‐average degree of polymerization (P_n) of 300–900, a syndiotactic dyad content of 60–63%, and an ultimate conversion of VPi into PVPi of over 75%. Despite the low molecular weight of PVA with P_n = 800, water‐soluble PVA microfibrillar fibers were prepared because of the high level of syndiotacticity. In contrast, for PVA with P_n = 330, shapeless and globular morphologies were observed, indicating that molecular weight has an important role in the in situ fibrillation of syndiotacticity‐rich PVA. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1103–1111, 2002     

Preparation of ultrahigh‐molecular‐weight syndiotactic poly(vinyl pivalate) monodisperse microspheres by low‐temperature suspension polymerization of vinyl pivalate

The particle size distributions of poly(vinyl pivalate) (PVPi) produced from low‐temperature suspension polymerization of vinyl pivalate (VPi) with 2,2′‐azobis(4‐methoxy‐2,4‐dimethylvaleronitrile) (AMDMVN) as an initiator have been studied. By controlling various synthesis parameters, near‐monodisperse PVPi microspheres from 100 to 400 μm were obtained that are expected to be precursors of near‐monodisperse syndiotactic poly(vinyl alcohol) (PVA) microspheres for biomedical embolic applications. The mean particle diameter follows the relationship: the volume average diameter, D_vad ∝ Y^0.26[VPi]^0.52[AMDMVN]^?0.25[PVA]^0.40T^?8.35Rpm^?0.67, where Y, [VPi], [AMDMVN], [PVA], T, and Rpm are the fractional conversion, concentrations of VPi, AMDMVN, and suspending agent, polymerization temperature, and agitation speed during the polymerization of VPi, respectively. The polydispersity of the particle size distribution of PVPi decreased with decreasing conversion, [AMDMVN], T, and Rpm and with increasing [VPi]. In the case of [PVA], optimization of the suspension stability led to a narrow particle size distribution. Ultrahigh‐molecular‐weights PVPi and PVA (number‐average degrees of polymerization of PVPi (25,000–32,000) and PVA (14,000–17,500), of high syndiotactic diad content (63%), and of high ultimate conversion of VPi into PVPi (85–95%) were obtained by suspension polymerization at 10 °C, followed by saponification. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 789–800, 2005     

RAFT-mediated emulsion polymerization of vinyl acetate: a challenge towards producing high molecular weight poly(vinyl acetate)

The preparation of poly(vinyl acetate) with well-controlled structure has received a great deal of interest in recent years because of a large number of developments in living radical polymerization techniques. Among these techniques, the use of reversible addition–fragmentation chain transfer (RAFT)-mediated polymerization has been employed for the controlled polymerization of vinyl acetate due to the high susceptibility of this monomer towards chain transfer reactions. Here, a novel water-soluble N,N-dialkyl dithiocarbamate RAFT agent has been prepared and employed in the emulsion polymerization of vinyl acetate. The kinetic results reveal that the polymerization nucleation mechanism changes from homogeneous to micellar and RAFT-generated radicals can change the kinetic behavior from conventional emulsion polymerization to living radical polymerization. At higher concentrations of the modified RAFT agent, as a result of an aqueous phase reaction between RAFT and sulfate radicals, relatively more hydrophobic radicals are generated, which favors entry and propagation into micelles swollen with monomer. This observation was determined from the investigation of the polymerization rate and measurements of the average particle diameter and the number of particles per liter of the aqueous phase. Molecular weight analysis also demonstrated the participation of the RAFT agent in the polymerization in such a way as to restrict chain transfer reactions. This was determined by examining the evolution of polymer chain length and attaining higher molecular weights, even up to 50?% greater than the samples obtained from the conventional emulsion polymerization of vinyl acetate in the absence of the synthesized modified RAFT agent.     

Characterization of poly(vinyl alcohol) during the emulsion polymerization of vinyl acetate using poly(vinyl alcohol) as emulsifier

During the emulsion polymerization of vinyl acetate (VAc) using poly(vinyl alcohol) (PVA) as stabilizer and potassium persulfate as initiator, the VAc reacts with PVA forming PVA-graft-PVAc. When the grafted polymer reaches a critical size it becomes water-insoluble and precipitates from the aqueous phase contributing to the formation of polymer particles. Since particle formation and therefore the properties of the final latex will depend on the degree of grafting, it is important to quantify and to characterize the grafted PVA. In this work, the quantitative separation and characterization of the grafted water-insoluble PVA was carried out by a two-step selective solubilization of the PVAc latex, first with acetonitrile to separate PVAc homopolymer, followed by water to separate the water-soluble PVA from the remaining acetonitrile-insoluble material. After the separation, the water-soluble and water-insoluble PVA were characterized by Fourier Transform Infrared (FTIR) spectroscopy and ¹H and ¹³C nuclear magnetic resonance (NMR) analyses, from which the details of the PVA-graft-PVAc structure were obtained. © 1996 John Wiley & Sons, Inc.     

Synthesis of ultrahigh molecular weight poly(N‐vinylcarbazole) with a high yield using low‐temperature heterogeneous‐solution polymerization

To prepare ultrahigh molecular weight (UHMW) poly(N‐vinylcarbazole) (PVCZ) with a high conversion, I heterogeneous‐solution‐polymerized N‐vinylcarbazole (VCZ) in methanol/tertiary butyl alcohol (TBA) at 25, 35, and 45 °C with a low‐temperature initiator, 2,2′‐azobis(2,4‐dimethylvaleronitrile) (ADMVN), and I investigated the effects of the polymerization conditions on the polymerization behavior and molecular parameters of PVCZ. A low‐polymerization temperature with ADMVN, a heterogeneous system with methanol, and a low chain transfer with TBA proved to be successful in obtaining PVCZ of UHMW [weight‐average molecular weight (M_w) > 3,000,000] and high conversion (>80%) with a smaller temperature rise during polymerization but still of free‐radical polymerization by an azoinitiator. The polymerization rate of VCZ in methanol/TBA at 25 °C was proportional to the 0.97 power of the ADMVN concentration, indicating a heterogeneous nature for the polymerization. The molecular weight was higher and the molecular weight distribution was narrower with PVCZ polymerized at lower temperatures. For PVCZ produced in methanol/TBA at 25 °C with an ADMVN concentration of 0.0001 mol/mol of VCZ, an M_w of 3,230,000 was obtained, with a polydispersity index of 2.4. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 539–545, 2001     

Effect of the molecular weight of poly(vinyl alcohol) on the water stability of a syndiotactic poly(vinyl alcohol)/iodine complex film

To precisely identify the effect of the molecular weight of syndiotactic poly(vinyl alcohol) (s-PVA) on the water stability of a s-PVA/iodine complex film, we prepared four s-PVAs with similar syndiotactic diad (s-diad) contents of about 63% and with different number-average degrees of polymerization, P_n, of 900, 6,000, 10,000, and 17,000, respectively. The desorption behavior of iodine in the s-PVA/iodine complex film in water was investigated in relation to the solubility of s-PVA in water. The degree of solubility of a s-PVA film having different P_n in water at 80 °C was limited to about 0.3-10%, whereas the degrees of solubility of atactic PVA films with P_n of 6,000 and 10,000 were 100% at the same conditions. The degree of iodine desorption of the complex film decreased with increasing P_n of s-PVA. Especially, the degree of iodine desorption of a PVA drawn film having P_n of 17,000 was limited to 2%, regardless of soaking temperature from 40 to 80 °C. The desorption of iodine in water was strongly affected by the dissolution of PVA. In addition, the degree of iodine desorption of the drawn s-PVA/iodine film was larger than that of the undrawn one.     

Novel method for preparation of photocrosslinkable poly(vinyl alcohol)

A convenient procedure to prepare photosensitive poly(vinyl alcohol) by acetalization with 1-methyl-4-(p-formylstyryl)pyridinium methosulfate in heterogeneous condition is described. The reaction of fully saponified poly(vinyl alcohol) was carried out in suspension in acidic aqueous solution, while partially saponified poly(vinyl alcohol) was acetalized in acidic aqueous organic solvent. The photosensitive poly(vinyl alcohol) thus prepared was purified by filtration and successive washing out with methanol. The effect of the preparative condition on the electronic absorption spectra of the styrylpyridinium group attached to poly(vinyl alcohol) is discussed.     

Interaction of cationic modified poly vinyl alcohol with high yield pulp

The influence of polymer characteristics on paper properties has not been well understood. In this work, we aimed at analyzing the performance of various cationic-modified poly vinyl alcohols (CPVA), as dry strength additives, on the properties of high-yield pulp (HYP). Various dosages of CPVA having different molecular weights (MW) and charge densities were applied on HYPs, and the resulting paper properties were evaluated. Also, an atomic force microscope (AFM) was employed to evaluate the attraction/repulsion force developed between modified fibers and AFM probes. Our results showed that the hydrophilicity and contact area of fibers were increased via CPVA application. High MW CPVA with the charge density of 0.7 meq/g was the most effective one in improving the properties of the fiber networks made from HYPs. The changes in the fiber morphology and chemistry played roles in improving the properties of fiber networks. The introduction of similar charges on HYPs via applying various dosages of different CPVAs confirmed that the changes in the fiber chemistry were not the only dominant factor in improving the properties. Additionally, the significance of polymer bridging (polymer characteristics) on the network properties was hindered due to the presence of fines in the HYP.     

Synthesis of high molecular weight poly(methyl methacrylate) microspheres by suspension polymerization in the presence of silver nanoparticles

To prepare high molecular weight (HMW) poly(methyl methacrylate) (PMMA)/silver microspheres, methyl methacrylate was suspension-polymerized in the presence of silver nanoparticles using a low-temperature initiator at different conditions. The rate of conversion was increased with increasing initiator concentration. In the case of adding silver nanoparticles, the rate of polymerization decreased slightly. High monomer conversion (about 95%) was obtained in spite of low polymerization temperature of 30 °C. Under controlled conditions, PMMA/silver microspheres with various viscosity-average degree of polymerization (6,000–37,000) were prepared.     

Synthesis of high molecular weight and narrow molecular weight distribution poly(acrylonitrile) via RAFT polymerization

Well‐defined polyacrylonitrile (PAN) of high viscosity‐average molecular weight (M_η = 405,100 g/mol) was successfully synthesized using reversible addition‐fragmentation chain transfer polymerization. The polymerization exhibits controlled characters: molecular weights of the resultant PANs increasing approximately linearly with monomer conversion and keeping narrow molecular weight distributions. The addition of 0.01 equiv (relative to monomer acrylonitrile) of Lewis acid AlCl₃ in the polymerization system afforded the obtained PAN with an improved isotacticity (by 8%). In addition, the influence of molecular weights and molecular weight distributions of PANs on the morphology of the electrospun fibers was investigated. The results showed that, under the same conditions of electrospinning, average diameter (247–1094 nm) of fibers increased with molecular weights of PANs, and it was much easier to get “uniform” diameter fibers while using PANs with narrow molecular weight distributions as the precursor of electrospinning. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Effect of solvent for vinyl acetate polymerization on microstructure of poly(vinyl alcohol)

The solution polymerization of vinyl acetate was carried out in several solvents at 0 to 100°C, using 2,2′-azobisisobutyronitrile as initiator. For the resulting poly(vinyl alcohol) (PVA), iodinecoloration, 1,2-glycol structure and tacticity were observed. The pentad tacticity of PVA was estimated from its methine carbon spectra by means of ¹³C-FTNMR spectrometer. Iodine-coloration ability of PVA varied markedly with the type of polymerization solvent and decreased in the following order: phenol > aq. phenol > methyl alcohol > ethyl acetate > DMSO, ethylene carbonate. The syndiotactic fraction in PVA also decreased with polymerization solvent in the same order as that of iodine coloration, while 1,2-glycol content of PVA was not almost affected by polymerization solvent except for phenol and aq. phenol. In solution polymerization performed, effect of polymerization temperature on tacticity was less than that of solvent.     

Poly(vinyl acetate)/poly(vinyl alcohol)/montmorillonite nanocomposite microspheres prepared by suspension polymerization and saponification

Poly(vinyl acetate) (PVAc)–poly(vinyl alcohol)–montmorillonite (MMT) nanocomposite microspheres were prepared through suspension polymerization followed by the heterogeneous saponification. The effects of MMT on the polymerization rate and the saponification rate of PVAc were studied. It was found that the rate of polymerization decreased when MMT content was increased. However, the saponification rate of PVAc significantly increased in the presence of nanoclay particles. The XRD measurement illustrated that the clay particles are intercalated in the polymer matrix.     

Synthesis of poly(vinyl acetate-methyl methacrylate) copolymer microspheres using suspension polymerization

Poly(vinyl acetate-methyl methacrylate) (VAc-MMA) copolymer microspheres were prepared using suspension polymerization at low temperature initiated with 2,2'-azobis(2,4-dimethyl valeronitrile) (ADMVN). The poly(VAc-MMA) copolymer microspheres can be used over a large area where homopolymers, polyvinyl acetate (PVAc) and methyl methacrylate (PMMA) microspheres are capable of being put to use. The prepared microspheres were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). Obtained copolymer microspheres which have 200 μm average diameter and higher thermal stability than those of homopolymer.