Surfactant fouling of nanofiltration membranes: measurements and mechanisms.

Fouling of nanofiltration membranes is studied during filtration of aqueous surfactant solutions under different conditions. To this purpose, four typical nanofiltration membranes (Desal51HL, NF270, NTR7450 and NFPES10) and three typical surfactants (nonionic neodol, anionic SDBS and cationic cetrimide) are selected. Fouling is studied as a function of the surfactant concentration, with and without addition of an electrolyte (NaCl), at different pH and when filtering a mixture of surfactants. Adsorption experiments and hydrophobicity measurements (to study the orientation of the surfactants on the membrane surface) are also performed under the different conditions. The least membrane fouling is found for the anionic surfactant SDBS, while for the cationic surfactant cetrimide very low relative fluxes are observed. Neodol shows an intermediate degree of fouling. Both hydrophobic and electrostatic interactions (in the case of ionic surfactants) between the membrane surface and the surfactant explain the degree of adsorption and hence fouling, as membrane fouling is correlated with the amount of adsorbed surfactant. The difference between cetrimide and SDBS becomes especially visible when changing the pH: increasing the pH leads not only to an opposite orientation of the adsorbed surfactants, but also to an opposite trend in adsorbed amount and membrane fouling. This study permits selection of an optimal nanofiltration membrane to recycle wastewater containing surfactants in the carwash industry. The optimal choice would be a hydrophilic membrane with a low molecular weight cut-off and a small negative surface charge at neutral pH. Cationic surfactants in the wastewater should also be avoided as much as possible.     

Modeling of the adsorption of organic compounds on polymeric nanofiltration membranes in solutions containing two compounds.

The adsorption of organic compounds in aqueous solution on polymeric nanofiltration membranes is studied; this process is one of the most important fouling mechanisms influencing the flux and retention behavior of nanofiltration membranes. It is shown that the adsorption of dissolved organic compounds on polymeric nanofiltration membranes is comparable to that on activated carbon. Freundlich and Langmuir isotherms are used to describe the relation between the adsorbed mass on the membrane and the equilibrium concentration of the organic compound in a single-compound solution. Based on these results, three models for the adsorption of solutions containing several compounds [i.e., the simple competitive adsorption model (SCAM), the model of Jain-Snoeyinck, and the model of Butler-Ockrent] were used to predict the adsorption behavior of an organic compound in an aqueous solution containing two compounds. The results of the three models were compared to experimental observations. It is shown that the SCAM allows a good prediction of the adsorption behavior.     

Nanocomposite membranes for organic solvent nanofiltration

Organic solvent nanofiltration (OSN) is a molecular separation method which offers a sustainable and reliable solution compared to the conventional energy-intensive separation processes. OSN can be successfully applied to several applications, such as food, pharmaceutical, petrochemical and fine-chemical industries. Current research on OSN membranes mainly focuses on polymeric materials due to the ease of processing, controlled formation of pores, lower fabrication costs and higher flexibility as compared with inorganic materials. However, there are some limitations for the polymeric membranes which can be partially surmounted by adding nanoscale fillers into the polymeric matrix to make nanocomposite membranes. This review aims to comprehensively evaluate and report the advances in nanocomposite membranes prepared by using either different nanoscale fillers or various fabrication methods for OSN applications. Nanoparticles that will be discussed include metal-organic framework, graphene oxide, carbon nanotubes, silica, titanium, gold, zeolite and other fillers. The incorporation of these nanoscale fillers into the polymeric membranes can positively influence the mechanical strength, chemical and thermal stability, hydrophilicity, solute selectivity and solvent permeance. This study may provide helpful insights to develop next-generation of OSN membranes for years to come.     

Polymer approach to supported silica membranes

Polymeric silica sols were used to prepare membranes on commercial -Al₂O₃ supports with nominal support pore diameters of 4.0 nm. Aging of the silica sols was shown to be effective to form discrete membrane layers. He/N₂ selectivity factors exceeding ideal Knudsen values were observed when the sols were prepared under conditions in which the condensation rate was minimized. We propose that the average pore size of the membrane depends on the balance of capillary pressure and modulus during membrane deposition. The condensation rate might influence the breadth of the pore size distribution.     

Asymmetric layer-by-layer polyelectrolyte nanofiltration membranes with tunable retention

Nanofiltration (NF) membrane processes are attractive to remove multivalent ions. As ion retention in NF membranes is determined by both size and charge exclusion, negatively charged membranes are required to reject negatively charged ions. Layer-by-layer assembly of alternating polycation (PC) and polyanion layers on top of a support is a versatile method to produce membranes. Especially the polyelectrolyte (PE) couple polydiallyldimethylammoniumchloride and poly(sodium-4-styrenesulfonate) (PDADMAC/PSS) is extensively investigated. This PE couple cannot form highly negatively charged membrane surfaces, due to interdiffusion and charge overcompensation of PDADMAC into the PSS layers, which limits the operational window to tailor membrane properties. We propose the use of asymmetric layer formation and show how combining two charge densities of one PC can produce negatively charged NF membranes. Starting from hollow fiber ultrafiltration supports coated with base layers of PDADMAC/PSS, they are coated with PDADMAC/PSS or poly(acrylamide-co-diallyldimethylammoniumchloride), P(AM-co-DADMAC)/PSS layers. P(AM-co-DADMAC) has a charge density of only 32% compared to 100% for PDADMAC. The particular novel membranes coated with P(AM-co-DADMAC) have a highly negatively charged surface and high permeabilities (7–19 L/[m²hbar]), with high retentions for Na₂SO₄ of up to 95%. These values position the developed membranes in the top range compared to commercial and other layer-by-layer membranes.     

Interfacially polymerized thin film composite membranes on microporous polypropylene supports for solvent-resistant nanofiltration

Interfacial polymerization (IP) is a powerful technique for fabrication of thin film composite (TFC) membranes. The polymers used most often as support are polysulfone (PS) or polyethersulfone (PES). These supports have limited stability in organic solvents. In this work, microporous polypropylene (PP) flat film and hollow fiber membranes were used as a support to fabricate TFC membranes for nanofiltration by the IP technique. Porous polypropylene membranes can provide substantial chemical, pH, and solvent resistance and are therefore suitable as supports for fabricating TFC membranes functioning as solvent-stable nanofiltration membranes. The surface and the pore interior of polypropylene flat sheet and hollow fiber membranes were hydrophilized first by pre-wetting with acetone followed by oxidation with chromic acid solution. A standard procedure to successfully coat the hydrophilized flat film and hollow fiber membranes was developed next. The monomeric system chosen for IP was poly(ethyleneimine) and isophthaloyl dichloride. The TFC hollow fiber membranes were characterized by nanofiltration of safranin O (MW 351) and brilliant blue R (MW 826) dyes in methanol. Rejection values of 88% and 43% were achieved for brilliant blue R and safranin O, respectively at a transmembrane pressure of 413 kPa in the TFC hollow fiber membranes. Pressure dependences of the solvent flux and solute rejection of the TFC membranes were studied using the modified flat sheet membranes up to a pressure of 965–1241 kPa. Solvent flux increased linearly with an increase in the transmembrane pressure. Solute rejection also increased with an increase in the transmembrane pressure. All modified membranes were also characterized using scanning electron microscopy. Extended-term solvent stability of the fabricated membranes was studied in toluene; the membranes demonstrated substantial solvent stability in toluene.     

Effect of aqueous and organic solutions on the performance of polyamide thin‐film‐composite nanofiltration membranes

Polyamide/polyacrylonitrile thin‐film‐composite (TFC) nanofiltration (NF) membranes for the separation of oleic acid dissolved in organic solvents (methanol and acetone) were interfacially prepared by the reaction of trimesoyl chloride in an organic phase with an aqueous phase containing piperazine and m‐phenylene diamine. The interfacial reaction was confirmed by an investigation of the attenuated total reflection infrared spectrum. The surface morphology of the polyamide TFC membranes was examined with scanning electron microscopy. The hydrophilic properties of the membrane surfaces were conjectured on the basis of the ζ potential and contact angle. The effects of the monomer concentrations of the monomer blends (aliphatic and aromatic diamines) and drying times on various aspects of membrane performance, such as the solvents (water, alcohols, ketones, and hexane), permeation rates, and organic solute [poly(ethylene glycol) 200 and oleic acid] rejection rates, were investigated. All the membranes showed good solvent resistance. The polar solvent flux for water and methanol was higher than that for a nonpolar solvent (hexane). The membranes gave good rejection rates of oleic acid dissolved in methanol and acetone. The NF membranes were compared with various commercial membranes. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2151–2163, 2002     

Cross-linked polyimide membranes for solvent resistant nanofiltration in aprotic solvents

Solvent stable nanofiltration membranes were prepared through the chemical cross-linking of asymmetric Matrimid^®-based polyimide membranes with p-xylylenediamine. The influence of this straightforward post-treatment on membrane stability, morphology and performance in dimethylformamide (DMF), N-methylpyrrolidinone (NMP), dimethylacetamide (DMAc) and dimethylsulfoxide (DMSO) was thoroughly investigated. With permeabilities up to 5.4 l/m² bar h and rejections up to 98% for low molecular weight dyes in these demanding solvents, optimally performing, truly solvent resistant nanofiltration membranes were obtained. Nanozeolite-filled membranes were prepared in parallel to study the effect of an inorganic filler on the cross-linking reaction and performance in aprotic solvents. The outstanding stability and performance of these membranes and their easy preparation clearly offer vast potential for applications in harsh solvent environments.     

Formation of pore‐filled ion‐exchange membranes with in situ crosslinking: Poly(vinylbenzyl ammonium salt)‐filled membranes

Robust, polyelectrolyte‐filled, microporous membranes were prepared by the introduction and crosslinking of a preformed polymer within the pores of a poly(propylene) host membrane. Specifically, poly(vinylbenzyl chloride) (PVBCl) was reacted with piperazine or 1,4‐diaminobicyclo[2.2.2]octane in an N,N‐dimethylformamide (DMF) solution contained in the pores of the microporous base membrane. The remaining chloromethyl groups were reacted with an amine, such as trimethylamine, to form positively charged ammonium sites. This simple two‐step procedure gave dimensionally stable, anion‐exchange membranes in which the degree of crosslinking and the mass loading were determined by the concentration of PVBCl and crosslinker in the starting DMF solution. The incorporated polyelectrolyte gel was evenly distributed within the pores of the host membrane with no surface layers present. The membranes are fully characterized. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 807–820, 2001     

Synthesis and characterization of benzimidazolium‐functionalized polysulfones as anion‐exchange membranes

Anion‐exchange membranes containing pendant benzimidazolium groups were synthesized from polysulfone by chrolomethylation followed by nucleophilic substitution reaction with 1‐methylbenzimidazole. The structures of the polymers were characterized by ¹H‐NMR and FTIR analysis. The resulting membranes showed high thermal stability below 200 °C. The values of water uptake and swelling degree increased with the ion‐exchange capacity of the polymeric membrane. The ionic conductivity was measured by means of impedance spectroscopy in aqueous solution of potassium hydroxide (10^?4?10^?1 M). The results show not only a clear correlation between the membrane's electrochemical behavior with the electrolyte solution embedded in the membrane, but also with the degree of the polysulfone's chloromethylation.Thus, the ionic conductivity increased more than two orders of magnitude when the degree of chloromethylation increased from 40 to 140%. Benzimidazolium‐functionalized polysulfones exhibited better thermal, mechanical, and electrochemical properties than the widely used polymeric membranes containing quaternary ammonium groups. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2363–2373     

Preparation and characterization of nanofiltration membranes by coating polyethersulfone hollow fibers with sulfonated poly(ether ether ketone) (SPEEK)

A new type of nanofiltration membrane is reported based on coating a sulfonated poly(ether ether ketone) (SPEEK) layer on top of a polyethersulfone support. The membranes were characterized by dextran mixtures, salt solutions as well as negatively charged dyes. The SPEEK coated nanofiltration membranes showed molecular weight cutoff for dextran in the range of ultrafiltration, however, rather high rejection for sodium sulfate; retention for salts in the order of RNa₂SO₄>RNaCl>RMgCl₂$R_{\text{N}{\text{a}}_2\text{S}{\text{O}}_4}>R_{\text{NaCl}}>R_{\text{MgC}{\text{l}}_2}$; in addition, the membranes showed a 97–100% retention to the organic dyes. The rejection rates were improved by an increase in the coating thickness and the polymer concentration in the coating solution at the penalty of permeability decrease. Furthermore, it was found that pore penetration of SPEEK into the support membrane effectively constrained the swelling rate of SPEEK and increased the retention. The Donnan–Steric Pore Model was used to describe the transport properties of the membrane. Modeling identified a very tortuous passage within the active separation layer.     

二胺结构对聚酰胺复合纳滤膜性能的影响

分别以邻苯二胺、间苯二胺、对苯二胺为水相单体,均苯三甲酰氯(TMC)为油相单体,聚醚砜超滤膜为基膜,界面聚合法制备了复合纳滤膜.在纳滤膜对Na<,2>SO<,4>,MgSO<,4>,MgCl<,2>和NaCl四种盐的脱盐率中,间苯二胺膜最高,对苯二胺膜居中,邻苯二胺膜最差;在纳滤膜耐氯性能方面,对苯二胺最佳,邻苯二胺居...     

Rapid characterization of ultrafiltration membranes by scanning electron microscopy

Physicochemical properties of ultrafiltration membranes were studied by scanning electron microscopy. The membrane elemental composition (carbon, oxygen, and sulfur) was determined by energy dispersion analysis. The elements were shown to be homogeneously distributed along the membrane. A homogeneous pore distribution on the membrane surface was found after covering it with a thin gold layer. The pore sizes are 50 nm. The topographic analysis of the permeate-side of the membrane indicated its anisotropy.     

Hafnia ceramic nanofiltration membranes. Part I: Preparation and characterization

We have used a sol–gel process as an efficient method for the preparation of hafnia nanofiltration membranes. A stable colloidal sol was obtained after hydrolysis of an alkoxide and peptization of the hydrous oxide precipitate. After the drying of the sol, the hafnia powder was characterized using several methods, such as X-ray diffraction, dilatometry, thermal analysis, electrophoretic, and BET measurements. The hafnia membrane was obtained by coating the colloidal sol on a mesoporous ceramic support, followed by a drying and sintering of the gelled layer. The membrane was characterized by SEM and nitrogen adsorption–desorption to determine the pore size. The filtration properties of a hafnia membrane sintered at 450°C were determined using water permeability and rejection of solutions containing sucrose, polyethylene glycols of different molecular weights (400, 600, 1000) and salt solutions. This membrane is characterized by a MWCO of 420 Da and pore size near 1 nm.     

Effect of solution chemistry on the surface charge of polymeric reverse osmosis and nanofiltration membranes

A streaming potential analyzer has been used to investigate the effect of solution chemistry on the surface charge of four commercial reverse osmosis and nanofiltration membranes. Zeta potentials of these membranes were analyzed for aqueous solutions of various chemical compositions over a pH range of 2 to 9. In the presence of an indifferent electrolyte (NaCl), the isoelectric points of these membranes range from 3.0 to 5.2. The curves of zeta potential versus solution pH for all membranes display a shape characteristic of amphoteric surfaces with acidic and basic functional groups. Results with salts containing divalent ions (CaCl₂, Na₂SO₄, and MgSO₄) indicate that divalent cations more readily adsorb to the membrane surface than divalent anions, especially in the higher pH range. Three sources of humic acid, Suwannee River humic acid, peat humic acid, and Aldrich humic acid, were used to investigate the effect of dissolved natural organic matter on membrane surface charge. Other solution chemistries involved in this investigation include an anionic surfactant (sodium dodecyl sulfate) and a cationic surfactant (dodecyltrimethylammonium bromide). Results show that humic substances and surfactants readily adsorb to the membrane surface and markedly influence the membrane surface charge.     

Lactic acid recovery from cheese whey fermentation broth using combined ultrafiltration and nanofiltration membranes

The separation of lactic acid from lactose in the ultrafiltration permeate of cheese whey broth was studied using a cross-flow nanofiltration membrane unit. Experiments to test lactic acid recovery were conducted at three levels of pressure (1.4, 2.1, and 2.8 MPa), two levels of initial lactic acid concentration (18.6 and 27 g/L), and two types of nanofiltration membranes (DS-5DK and DS-5HL). Higher pressure caused significantly higher permeate flux and higher lactose and lactic acid retention (p<0.0001). Higher initial lactic acid concentrations also caused significantly higher permeate flux, but significantly lower lactose and lactic acid retention (p<0.0001). The two tested membranes demonstrated significant differences on the permeate flux and lactose and lactic acid retention. Membrane DS-5DK was found to retain 100% of lactose at an initial lactic acid concentration of 18.6 g/L for all the tested pressures, and had a retention level of 99.5% of lactose at initial lactic acid concentration of 27 g/L when the pressure reached 2.8 MPa. For all the test when lactose retention reached 99–100%, as much as 64% of the lactic acid could be recovered in the permeate.     

Performance and pore characterization of nanoporous carbon membranes for gas separation

The performance of a novel nanoporous carbon membrane for separation of hydrogen-hydrocarbon gas mixtures is described. The membrane selectively adsorbs hydrocarbons from hydrogen at the high pressure side and the adsorbed molecules then diffuse along the pore walls to the low pressure side. Pressure levels at thigh gh and low pressure sides of the membrane and the type and flow rate of the sweep gas at the low pressure side of the membrane were varied. The effects of these variables on the hydrogen recovery and hydrocarbon rejection by the membrane were investigated.     

Sulfonated silica‐based electrolyte nanocomposite membranes

New functionalized particles were prepared by attaching sulfonated aromatic bishydroxy compounds onto fumed silica surface. First, a bromophenyl group was introduced onto the silica surface by reaction of bromophenyltrimethoxysilane with fumed silica. Then, sulfonated bishydroxy aromatic compounds were chemically attached to the silica surface by nucleophilic substitution reactions. The structure of the modified silica was characterized by elemental analysis: ¹³C‐NMR, ²⁹Si‐NMR, and FTIR. Afterward, novel inorganic–organic electrolyte composite membranes based on sulfonated poly(ether ether ketone) have been developed using the sulfonated aromatic bishydroxy compounds chemically attached onto the fumed silica surface. The composite membrane prepared using silica with sulfonated hydroxytelechelic, containing 1,3,4‐oxadiazole units, has higher proton conductivity values in all range of temperatures (40–140 °C) than the membrane containing only the plain electrolyte polymer, while the methanol permeability determined by pervaporation experiment was unchanged. A proton conductivity up to 59 mS cm^?1 at 140 °C was obtained. The combination of these effects may lead to significant improvement in fuel cells (fed with hydrogen or methanol) at temperatures above 100 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2278–2298, 2006     

Characterization of multilayer nanofiltration membranes using positron annihilation spectroscopy

Positron annihilation spectroscopy (PAS) coupled with a slow positron beam was used to characterize in situ the layer structure and depth profile of the cavity size in thin film composite (TFC) polyamide nanofiltration (NF) membranes prepared by the interfacial polymerization method. Two techniques, using PAS coupled with a slow positron beam of Doppler broadening energy spectra (DBES) and positron annihilation lifetime spectroscopy (PALS) designed to reveal the layer structure and the cavity sizes contained in a multilayer thin film composite NF membrane, were assessed. To the best knowledge of the authors, a characterization of the depth profile of cavities in NF membranes using PAS coupled with a slow positron beam has never been reported. The membranes selected have a composite structure containing three layers: a selective polyamide layer, a transition layer, and a porous support prepared by the phase inversion technique. Furthermore, the cavity size distribution in the selective top layer plays an important role in determining the performance of the NF membranes.