Preparation of polyurethane dispersions by miniemulsion polymerization

With a two‐step miniemulsion polymerization, hydrophobic polyurethane (PU) dispersions were prepared with a cosurfactant, the costabilizer hexadecane (HD) in the oil phase, and sodium dodecyl sulfate (SDS) in the water phase. The first step involved the formation of NCO‐terminated prepolymers between isophorone diisocyanate and poly(propylene glycol) oligomer in toluene. Next, PU dispersions were produced by a miniemulsion method in which an oil phase containing NCO‐terminated prepolymers, HD, the chain extender 1,4‐butanediol (BD), the crosslinking agent trimethylol propane (TMP), and the catalyst dibutyltin dilaurate was dispersed in the water phase containing SDS. The influence of experimental parameters, such as the ultrasonication time, concentrations of SDS and HD, and TMP/BD and NCO/OH equivalent ratios, on the sizes of the miniemulsion droplets and polymer particles, as well as the molecular weights and thermal properties of the PU polymer, was examined. The chemical structure of the produced PU polymer was identified with a Fourier transform infrared spectrometer. The molecular weight distribution and average particle size were measured through gel permeation chromatography and dynamic light scattering, respectively. The thermal stability of the PU polymer was characterized with thermogravimetric analysis. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4870–4881, 2005     

Preparation of polymeric nanocapsules by radiation induced miniemulsion polymerization

In this research, polystyrene (PSt) nanocapsules with liquid cores were prepared by ⁶⁰Co γ-ray radiation induced miniemulsion polymerization, in which N-vinyl pyrrolidone (NVP) was used as the polar monomer. The characterization of polymer was carried out by ¹H NMR. It was verified that during polymerization, graft copolymerization between poly (pyrrolidone) (PVP) and PSt had taken place instead of random copolymerization. The interfacial tension between polymer and water was reduced because of the grafting reaction that had occurred, which was helpful to form nanocapsules. The influence of the ratio of St to NVP, the type and amount of the surfactant and the monomer/dodocane ratio on the particle morphology was studied by TEM. Finally, the releasing process of the synthesized nanoparticles was monitored by UV-vis measurement.     

Preparation of styrene polymer/ZnO nanocomposite latex via miniemulsion polymerization and its antibacterial property

Styrene polymer/ZnO nanocomposite latex was fabricated using miniemulsion polymerization in the presence of coupling agent 3-aminopropyltriethoxysilane (APTES) and hexadecane as hydrophobe. The size distribution and morphology of the composite latex particles were characterized by dynamic light scattering and transmission electron micrograph. X-ray photoelectron spectroscopy and Fourier transform infrared spectrophotometer results demonstrate that ZnO nanoparticles were encapsulated into polymer phases. The coupling treatment of ZnO with APTES can improve the dynamic contact angles of ZnO nanoparticle with water to enhance its hydrophobicity. When 0.6% APTES to ZnO (wt/wt) is used to modify ZnO, the encapsulation efficiency of ZnO reaches to 95%. It shows that the high encapsulation efficiency improves dispersion of ZnO nanoparticles in polymer film by scanning electron microscope. The stable structural hybrid latex can adequately exert unique function of nanoparticles in coatings. It indicates that the coatings added the composite latex exhibits perfect antibacterial activity, which has a tremendous potentiality in the field of coating materials.     

Photoinduced miniemulsion polymerization

This study describes the radical photopolymerization of acrylate monomers in miniemulsion. Starting from nanosized acrylate droplets (<100 nm) which encapsulate a type I radical photoinitiator (BAPO), UV irradiation led after a few minutes to the formation of polymer nanoparticles of similar size. The present study deals with the kinetics aspects of this reaction and the colloidal properties of the resulting polymer dispersions. Real-time Fourier transform near-infrared spectroscopy in transmission was implemented to follow continuously the fast photopolymerization process. In addition, the spatial resolution of the photoinduced process allowed the online monitoring of the evolution of the miniemulsion size during the UV irradiation through dynamic light scattering.     

Preparation and characterization of magnetic polymeric composite particles by miniemulsion polymerization

A water‐based magnetite ferrofluid, with an average size of about 10 nm, was prepared in a first step by the chemical coprecipitation of ferrous and ferric salts. Oil‐based styrene (St) magnetite ferrofluid was obtained by the acidification of the water‐based magnetite ferrofluid and the dispersion of the acidified magnetite in St. Magnetic polymeric composite particles (MPCPs) were prepared by miniemulsion polymerization in the presence of the oil‐based St magnetite ferrofluid with hexadecane as a hydrophobe, 2,2′‐azobisisobutyronitrile as an initiator, and sodium dodecyl sulfate as an emulsifier. Methacrylic acid was used as a comonomer, and hydroxyethyl cellulose and polyvinylpyrrolidone were used as aid stabilizers subsequently. With the aim of improving the encapsulation degree of magnetite, avoiding pure polymer particles and exposed magnetite particles, and obtaining the narrowest particle size distributions, the encapsulation conditions of magnetite were investigated in detail. The results show that miniemulsion polymerization is an effective method for encapsulating magnetite into a hydrophobic polymer successfully. Exposed magnetite particles and pure polymer particles can be avoided completely by the selection of the appropriate preparation conditions. All the resulting MPCPs exhibited superparamagnetism and possessed some magnetic response. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4187–4203, 2006     

Preparation of magnetic polystyrene latex via the miniemulsion polymerization technique

Magnetic iron oxide (magnetite, Fe₃O₄) nanoparticles were encapsulated with polystyrene to give a stable water‐based magnetic polymer latex, using the miniemulsion polymerization technique. The resulting magnetic latexes were characterized with transmission electron microscopy (TEM), dynamic light scattering (DLS), vibrating sample magnetometer measurements (VSM), and ⁵⁷Fe Mössbauer spectroscopy measurements. TEM revealed that all magnetite nanoparticles were embedded in the polymer spheres, leaving no empty polystyrene particles. The distribution of magnetite particles within the polystyrene spheres was inhomogeneous, showing an uneven polar appearance. The DLS measurements indicated a bimodal size distribution for the particles in the latexes. According to our magnetometry and Mössbauer spectroscopy data, the encapsulated magnetite particles conserve their superparamagnetic feature when they are separated in the polymer matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4802–4808, 2004     

Preparation of colored latex with polyurea shell by miniemulsion polymerization

Colored latexes with polyurea shell were prepared by applying interfacial polycondensation reaction to the miniemulsion polymerization process. These colored latexes were composed of polystyrene core and polyurea shell, and their particle size was adjusted to <100 nm. Diisocyanate was used as a hydrophobic monomer, and the equivalent mole of diamine was used as a hydrophilic monomer for interfacial polymerization. It was important to control the rate of interfacial polycondensation reaction in order to prepare small particles. Dye preservation property of colored latex loaded with oil-soluble dye was investigated. Polyurea shell formed at the surface of latex particles could restrain the migration of dyes from the latex particles and improve the dye preservation property. The ability to prevent dye migration depended on the composition of the polyurea shell.     

Recent developments in miniemulsion polymerization

Some developments in miniemulsion polymerization aiming at taking advantage of its unique mechanisms minimizing the drawbacks of this technique are discussed. The discussion includes preparation of highly concentrated latexes, miniemulsion polymerization in continuous stirred tank reactors (CSTRs), and elimination of the low-molecular-weight hydrophobe.     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Butyl acrylate RAFT polymerization in miniemulsion

Few successes about butyl acrylate (BA) RAFT miniemulsion homopolymerization were reported, even though styrene, methyl methacrylate, and vinyl acetate had been successfully applied in reversible addition fragmentation transfer (RAFT) miniemulsion polymerization. In this article, four types of RAFT agent with various designed R and Z groups [benzyl dithioisobutyrate (BDIB), 1-phenylethyl phenyldithioacetate (PEPDTA), cumyl dithioisobutyrate (CDIB), benzyl dithiobenzoate] were used to mediate BA miniemulsion polymerization using the conditions (5 wt % hexadance and sodium dodecyl sulfate) effective for styrene and methyl methacrylate systems. All four types of the RAFT agents effectively control over the bulk polymerization. In contrast, only BDIB resulted in a rather narrow molecular weight distribution in the miniemulsion polymerization. A pronounced inhibition and rate retardation were observed in both bulk and miniemulsion polymerizations mediated by CDIB and benzyl dithiobenzoate. When compared with the bulk polymerization, a much longer inhibition period (over eight times) was observed in the CDIB-mediated miniemulsion polymerization. It was concluded that only the RAFT agent with the primary R group and Z group with less stabilizing ability to the intermediate radicals is effective to mediate BA miniemulsion polymerization in terms of achieving a narrow molecular weight distribution and short inhibition period. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2304–2315, 2007     

Stable free radical miniemulsion polymerization

Stable emulsions of polystyrene have been prepared by nitroxide-mediated living-radical miniemulsion polymerization. Optimization of the ratios and amounts of surfactant, cosurfactant, and nitroxide provided both good latex properties and good living-radical chemistry. Results were superior to those obtained in comparable bulk polymerizations. Conversions of 87% were obtained in 6 hours at 135°C without the use of a rate accelerant and the molecular weight distributions were typically in the 1.1 range.     

Macromolecular surfactants for miniemulsion polymerization

The use of polymeric surfactants as stabilizers in miniemulsion polymerization was reviewed. The structural characteristics of reported polymeric surfactants were detailed and compared. The concept of multi-functional polymeric surfactants was evidenced. The specificities brought by polymeric surfactants in the process of miniemulsion polymerization in comparison to molecular surfactants were analysed for the stability of the initial monomer emulsion, polymerization kinetics and characteristics of the obtained latexes. The contribution of polymeric surfactants to the control of the characteristics of the obtained nanoparticles was detailed with regard to the nature of the core material and to the surface coverage. Polymeric surfactants can be seen as powerful tools for the design of original nanoparticles. On the basis of the available data, possible research topics are suggested.     

Microwave-assisted nitroxide-mediated miniemulsion polymerization of styrene

Nitroxide-mediated free-radical miniemulsion polymerizations (NMRPs) of styrene were successfully performed under microwave irradiation at 135 °C. The polymerizations proceeded in a controlled manner, yielding polymers that showed an incremental increase in molecular weight with conversion and had narrow molecular weight distributions. The resulting latexes were colloidally stable. The polymerization behavior, molecular weights of polymers and Z-average size of latex particles were also investigated under two different heating methods, microwave irradiation and conventional heating.     

Preparation and characterization of fluorinated acrylate copolymer latexes by miniemulsion polymerization under microwave irradiation

Fluoroacrylate copolymer miniemulsion was prepared by miniemulsion polymerization under microwave irradiation. The composition of the copolymer was determined by FTIR, DSC, ¹H NMR and ¹⁹F NMR. The morphology, size, and size distribution of the latex particles as well as changes in the size during polymerization were characterized by TEM and photon correlation spectroscopy (PCS). The effects of kinetic parameters on the polymerization were evaluated. The particle size of latex underwent almost no change during microwave irradiation polymerization. The diameters of latex particles prepared by microwave irradiation were smaller and more monodispersed than those prepared by conventional heating and the latex had good centrifugal stability. Polymerization under microwave irradiation had a higher reaction rate and higher conversion than traditional heating. By using 10 wt% fluoromonomer, the surface energy of the latex film could be reduced from 27.24 mJ/m² (latex film of fluorine-free) to 17.59 mJ/m² and the decomposition temperature increased by 25 °C.     

Nitroxide mediated living radical polymerization in miniemulsion

The introduction of the aqueous phase into a living radical polymerization increases the complexity of the kinetics by creating the possibility of species partitioning between the aqueous and organic phases, and introducing aqueous phase reactions which could play a significant role particularly in chain initiation and/or particle nucleation. We have conducted a series of styrene miniemulsion polymerizations in which the solubility of initiator and nitroxide have been systematically varied. Experiments were run using either water-soluble (potassium persulphate) or oil-soluble (benzoyl peroxide) initiator, and either TEMPO or 4-hydroxy-TEMPO. These two nitroxides vary considerably in their water solubility. The effects of initiator and nitroxide solubility in water on conversion-time behaviour, molecular weight and initiator efficiency are presented.     

Encapsulation of inorganic particles via miniemulsion polymerization

The encapsulation of TiO₂ particles via miniemulsion polymerization is strongly dependent on the size and stability of the inorganic particles in the monomer medium in which they are initially dispersed. It was found from XPS and FT‐IR studies that both the hydrophilic and hydrophobic TiO₂ particles, which were studied, have hydroxyl groups present on their surfaces, which can strongly interact with the amine end‐groups of the polymeric stabilizer, OLOA370 (polybutene‐succinimide diethyl triamine). It was found from the dispersion and adsorption studies that the amount of OLOA370 retained on the TiO₂ particles is strongly dependent on the area exposed by the sonification that is applied to break up the aggregates in the dispersion process. The TiO₂ dispersions in styrene monomer were themselves dispersed as miniemulsion droplets and subsequently polymerized. It was concluded from the density gradient column (DGC) analysis of the latexes obtained from the encapsulation polymerizations, that the stability of the inorganic particles in the monomer, as well as their particle size, significantly influence the encapsulation efficiencies. The use of the hydrophilic titanium dioxide particles in combination with the stabilizer, OLOA370, resulted in a good dispersibility, dispersion stability, and small TiO₂ particle size. This lead to better encapsulation efficiencies compared to the hydrophobic particles. The poorer results obtained with the hydrophobic TiO₂ particles were attributed to their larger particle size, which resulted from the reduced adsorption of the OLOA370. Fewer hydroxyls and the presence of the trimethoxy octyl silane (TMOS) groups, which themselves are unable to provide sufficient steric stability, are proposed to explain these findings.     

Radiation miniemulsion polymerization system with HTPB or its derivative as the costabilizer

Miniemulsion polymerization of styrene (St) with hydroxyl-terminated polybutadiene (HTPB) or its derivative polyurethane (HPU) acting as the sole costabilizer was successfully initiated by γ-ray radiation at room temperature. Results indicated that HTPB was more efficient than its derivative HPU in retarding the diffusional degradation of monomer droplets to realize almost complete droplet nucleation. Moreover, the effects of various reaction parameters on the polymerization kinetic and the nucleation mechanism were also investigated. It was shown that the polymerization rate indicated little dependence on [HTPB] but decreased with [HPU]. Increasing the concentration of sodium dodecyl sulfate and St and the radiation dose rate would promote the polymerization in both systems.     

Encapsulation of silica nanoparticles by miniemulsion polymerization

Hybrid silica/polystyrene nanoparticles were synthesized by miniemulsion polymerization. With the objective to prepare core‐shell hybrid nanoparticles having narrow particle size distributions (PSDs) as well as a high degree of silica encapsulation, the effect of adding surface modifiers, the size of silica nanoparticles, the ratio styrene/silica, the surfactant concentration, and the presence of ethanol in the reaction mixture were studied. A synergistic effect was observed using oleic acid (OA) together with 3‐(trimethoxysilyl)propyl methacrylate (TPM) in the compatibilization step between the organic phase (monomer) and inorganic nanoparticles (silica). Mono and multinuclear eccentric core‐shell hybrid nanoparticles were obtained. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 935–948, 2009     

Preparation of pH-sensitive polymer by thermal initiation polymerization and its application in fluorescence immunoassay

A fluorescence immunoassay for human IgG (Ag) was developed using a pH-sensitive polymer prepared by thermal initiation or redox initiation polymerization as a carrier. In the competitive immunoassay, appropriate quantity of Ag was immobilized on the polymer and the standard Ag (or sample) solution, and a constant amount of fluorescein isothiocyanate labeled goat anti-human IgG antibody (Ab-FITC) was added. Immobilized Ag and the standard (or sample) Ag competed for binding to the Ab-FITC in 37 °C in homogeneous format. After changing the pH to separate the polymer-immune complex precipitate, it was re-dissolved and determined by fluorescence method. The results showed that the immobilization efficiency, immunological reaction activities of immobilized Ag and phase transition pH range were improved as Ag was immobilized by thermal initiation instead of redox initiation polymerization. Under optimum conditions, the calibration graphs for the Ag in both methods, thermal initiation and redox initiation, were linear over the concentration range of 0.0-1000 ng mL⁻¹, with detection limits 8 (thermal initiation) and 12 ng mL⁻¹ (redox initiation), respectively. Moreover, some pH-sensitive polymer prepared only in organic solvent or under high temperature could also be used as an immunoreaction carrier by thermal initiation polymerization. Thermal initiation polymerization was a better immobilization mode.