Morphology and properties of waterborne adhesives made from hybrid polyacrylic/montmorillonite clay colloidal dispersions showing improved tack and shear resistance

The morphology and adhesive properties of waterborne films from n-butyl acrylate/methyl methacrylate/montmorillonite clay hybrid polymer latexes which were synthesized by miniemulsion polymerization in the presence of a reactive organoclay ((2-methacryloylethyl) hexadecyldimethylammonium modified montmorillonite, CMA16) were investigated. It was found by cryo-TEM analysis that the hybrid dispersions were a mixture of colloidal particles composed of a small fraction of free montmorillonite clay platelets, polymer latex particles, polymer particles to which one or more clay platelets where adhered onto its surface and a fraction of colloidal material consisted of a clay platelet with a polymer lob adhered to either side, in other words hybrid particles with a dumbbell-like morphology. The films made from these waterborne hybrid dispersions presented a homogeneous dispersion of the clay platelets and exfoliated morphology. The shear adhesion failure temperature (SAFT) and shear resistance of the hybrid latex films synthesized with CMA16 were better than those prepared with a commercial clay (Cloisite 30B), but presented a liquid-like probe-tack performance. When allyl methacrylate (AMA) was added in the formulation, SAFT and shear resistance improved, but the film had a very low energy of adhesion due to the excessively crosslinked matrix. In order to reduce crosslink density and thus improve the adhesion energy, small amounts of chain transfer agent, in this case n-dodecyl mercaptan (n-DDM), were used in the miniemulsion polymerization process. Adhesive films made from these waterborne hybrid dispersions showed excellent SAFT and shear resistance, and good energy of adhesion.      

Modeling multiphase latex particle equilibrium morphology

Multiphase waterborne polymer particles provide advantages in more demanding applications and their performance depends on particle morphology. Currently, no general approach to predict the morphology of multiphase latex particles is available. In this work, a model based on Monte Carlo methods was developed for the prediction of equilibrium morphologies of multiphase waterborne systems, such as polymer‐polymer and polymer‐polymer‐inorganic hybrids. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2579–2583, 2010     

A kinetic investigation of surfactant‐free emulsion polymerization of styrene using laponite clay platelets as stabilizers

We report the kinetics and mechanism of soap‐free emulsion polymerization of styrene using laponite platelets as stabilizers. The polymerization was initiated by potassium persulfate and the latex particles were stabilized by laponite platelets dispersed in water. Laponite adsorption on the polymer particles was enhanced by the addition of poly(ethylene glycol) monomethylether methacrylate (PEGMA). Particle nucleation can be described using the classical homogeneous nucleation mechanism followed by coagulation of unstable precursors. Oligomeric radicals formed in the water phase become insoluble and precipitate on the laponite surface leading to primary precursor particles composed of a few polymer chains and one or several clay platelets. Mature latex particles are then generated by coagulation and growth of the previously formed precursor particles. Both the nucleation and initial aggregation rates increased in the presence of PEGMA. Calorimetric monitoring of the polymerization allowed estimating the heat produced by the reaction and the monomer conversion. Hence, using the monomer material balance, the number of radicals in the polymer particles could be estimated precisely. The average number of radicals per particle, $ \bar n $ , was found to be high in the range 3–6. This result was attributed to strong attractive interactions between the growing radicals and the clay surface. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

种子乳液聚合中复合乳胶粒结构形态的热力学分析

为了得到一种能够预测和控制乳胶粒结构形成的定量方法，本研究选用含有两 种聚合物乳胶粒(P_a和P_b)和水的体系作为模型体系来模拟种子乳液聚合体系，在 不考虑动力学因素的条件下，对乳胶粒可能出现的三种极限形态进行了热力学分析 。结果表明，最终乳胶粒稳定的结构形态不仅取决于体系中的P_a，P_b和水三者之 间的界面张力γ_(aw)，γ_(bw)和γ_(ab)，而且还取决于两聚合物的体积分数 V_a和V_b。形成P_a/P_b型正核壳结构乳胶粒的热力学必要条件是(γ_(aw)-γ_ (bw))/γ_(ab) > V_a~(2/3)-V_b~(2/3)和(γ_(aw)-γ_(ab))/γ_(bw) > (1- V_b~(2/3))/V_a~(2/3)；形成P_a/P_b型反核壳结构乳胶粒的热力学必要条件是(γ _(aw)-γ_(bw))/γ_(ab) < V_a~(2/3)-V_b~(2/3)和(γ_(bw)-γ_(ab))/γ_(aw) > (1-V_a~(2/3))/V_b~(2/3)。对以聚丙烯酸酯为种子有机硅氧烷的乳液聚合体系 的初步研究结果表明，所得乳胶粒的结构形态与利用上述热力学关系式预测的结果 基本一致。     

Morphological evolution of multistage polymer particles in the alkali post-treatment

Multistage carboxyl-containing polymer latex particles were synthesized by multistep emulsion copolymerization using methyl methacrylate (MMA), butyl acrylate (BA), methacrylic acid (MAA), ethylene glycol dimethacrylate (EGDMA) and styrene (St) as raw materials, and the latex particles with diverse morphologies including multihollow, hollow and “bowl-like” were obtained by post-treating the multistage latex particles under alkali condition. The morphological evolution of the particles in the alkali post-treatment process was characterized with electron microscopy, and effects of alkali treatment conditions including treatment temperature, time as well as initial pH on particle morphology were investigated. Results indicated that the alkali treatment temperature and initial pH were the key parameters to control the morphology of the treated particles. When the alkali treatment temperature was below 60 °C or the initial pH was lower than 8.5, the particle morphology was almost unchanged no matter how long the treatment time was prolonged. The multihollow and hollow particles could be formed as alkali treatment temperature exceeded 60 °C in the range of initial pH from 8.8 to 9.5. While the latex particles with “bowl-like” morphology were observed when the multistage latex was alkali treated at 90 °C for 3 h with initial pH 9.8. Furthermore, extending alkali treatment time was beneficial to get the swelling equilibrium of the latex particles.     

Encapsulation of non-chemically modified montmorillonite clay platelets via emulsion polymerization

This paper demonstrates that a covalent bonding between clay platelets and polymer chains is not necessary for a successful encapsulation of the inorganic compounds through emulsion polymerization. In the work described in this paper, the chemical modification of clay was performed using two kinds of titanate coupling agents: titanium IV, (2-propanolato)tris(2-propanoata-O), 2-(2-methoxyethoxy) ethanol and titanium IV, 2-propanolato,tris(isooctadecanoato-O), where the former is saturated and the second has unsaturated alkyl groups. The hydrolytic stability of the organoclays thus synthesized was thereafter investigated. It was found that the titanate modifiers were highly sensitive towards hydrolysis as evidenced by Fourier transform infrared and thermal gravimetry analyses. The effect of a chemical modification step on clay encapsulation was studied by comparing the results obtained between reactions using the synthesized organoclays and the ones using native clay platelets. It was found that the incorporation of polymerizable double bonds on clay platelets was unnecessary to achieve successful encapsulation and that, surprisingly, the chemical modification step could be omitted for the synthesis of clay-containing latex particles. The effects of monomer feed composition, i.e., monomer mixtures consisting of different weight ratios methyl methacrylate/butyl acrylate, and process types on clay encapsulation were also investigated. Both parameters were found to have a strong influence on clay encapsulation. Finally, the surfactant concentration and the surfactant type were statistically found to have a significant effect on the clay/polymer interaction as evidenced by the results of glass transition temperatures of dried latex/clay nanocomposites powders.     

Multicomponent latex IPN materials. I. Morphology control

A series of novel structured latex particles with interpenetrating polymer network (IPN) cores and glassy SAN shells were developed in an attempt to investigate the feasibility of these polymers as both toughening and damping agents in thermoplastics. The IPN cores were composed of one impact part (polybutadiene based) and one damping part (acrylic based, with T_g around +10°C). The particle morphologies of these polymers were determined by TEM. The glass transitions and mechanical behavior of the polymers were characterized from DMS. The effect of different components on the final core/shell particle morphologies and mechanical properties was studied. The mechanical behavior of core/shell particles with IPN cores was also compared with that of separate core/shell and multilayered core/shell particles. In addition, normal core/shell synthesis (rubbery part first then the glassy part) and inverted core/shell synthesis (glassy part first then the rubbery part) were performed to provide another access for morphology control. It was found that the core/shell latex particles with poly(butyl acrylate) based copolymers are more miscible than poly(ethylhexyl methacrylate)-based copolymers. The high grafting efficiency of poly(butyl acrylate) plays an important role in governing phase miscibility. The latex particles synthesized by the inverted core/shell mode showed higher miscibility than the normal synthesized ones. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2193–2206, 1997     

Synthesis and characterization of poly (n-butyl acrylate)-poly (methyl methacrylate) latex interpenetrating polymer networks by radiation-induced seeded emulsion polymerization

A series of latex interpenetrating polymer networks (LIPNs) were prepared via a two-stage emulsion polymerization of methyl methacrylate (MMA) or mixture of MMA and n-butyl acrylate (n-BA) on crosslinked poly(n-butyl acrylate)(PBA) seed latex using ⁶⁰Co γ-ray radiation. The particles of resultant latex were produced with diameters between 150 and 250 nm. FTIR spectra identified the formation of crosslinked copolymers of PMMA or P(MMA-co-BA). Dynamic light scattering (DLS) showed that with increasing n-BA concentration in second-stage monomers, the particle size of LIPN increased. Transmission electron microscope(TEM) photographs showed that the morphology of resultant acrylate interpenetrating polymer network (IPN) latex varied from the distinct core-shell structure to homogenous particle structure with the increase of n-BA concentration, and the morphology was mainly controlled by the miscibility between crosslinked PBA seed and second-stage copolymers and polarity of P(MMA-co-BA)copolymers. In addition, differential scanning calorimeter (DSC) measurements indicated the existence of reinforced miscibility between PBA seed and P(MMA-co-BA)copolymer in prepared LIPNs.     

Probing the surface of polymer colloids by conductometric surfactant titration

This work revisits the use of surfactant titrations for the characterization of latex particle surfaces. Experiments were performed to study the effect of comonomer composition and the effect of acid comonomers, and the technique is applied to the characterization of particle morphology in composite latices for several different systems. It is confirmed that the packing density of surfactant on a polymer surface is a linear function of copolymer composition. Inclusion of acid comonomers has the expected effect of decreasing the amount of surfactant adsorbed on the polymer surfaces. The usefulness of the technique in the determination of particle morphology is demonstrated, in particular toward the detection of thin layers of either seed or second-stage polymer on the particle surface which are not easily detected by other techniques such as transmission electron microscopy (TEM). Finally, it is shown that the use of acid comonomers in composite particles greatly reduces the usefulness of the surfactant titration technique for morphology characterization. A possible explanation for this effect is proposed.     

Effect of the Shell Crosslinking Level andCore/Shell Ratio on the Morphology of LatexParticles in the Preparation of Hollow Latexes简

Three-layer core/shell latex particles with various shell crosslinking level and shell thickness were prepared by multistep emulsion polymerization, and the hollow latex particles with different morphologies were then obtained after alkali post-treatment. Influences of divinyl benzene(DVB) content and the core/shell mass ratio on emulsion polymerization and particle morphology were investigated. Results showed that with the increase of DVB content, the percentage of total amount of ―COOH on the particle surface and free in aqueous phase(PSFa) decreased, and the morphology of the post-treated particles underwent evolution from cracked, intact hollow to deficient swelling structure. Decreasing the core/shell mass ratio could not only make more carboxyl groups encapsulated by the shell, but also increase the shell resistance to the swelling of the core. The uniform hollow latex particles with intact morphology were obtained when the DVB content was 3.54 wt% and the core/shell mass ratio was 1/6.     

Phase separation in polystyrene latex interpenetrating polymer networks

Polystyrene/polystyrene latex interpenetrating polymer networks (IPNs) were prepared by seeded emulsion polymerzation of styrene–divinylbenzene mixtures in crosslinked monodisperse polystyrene seed latexes. The resulting latexes comprised uniform nonspherical particles, which were formed by separation of the second-stage monomer from the crosslinked seed network during swelling and polymerization. The kinetics of phase separation were investigated by examining the changes in particle morphology using optical microscopy, which revealed that the phase separation was induced by the relaxation of the polymer chains before polymerization began and was enhanced by increased conversion. The thermodynamics of phase separation were investigated by analysis of the free-energy changes during swelling and polymerization, and the phase separation was described by a nucleation-and-growth mechanism. The results of this study have been applied to the design and synthesis of a series of uniform nonspherical particles of different morphology.     

聚合物纳米微粒静电组装行为及其表征

使用2,2′-偶氮二异丁基脒二盐酸盐自由基引发剂,改变甲基丙烯酰氧乙基十六烷基二甲基溴化铵阳离子功能单体的量与苯乙烯进行乳液聚合获得不同粒径的阳离子乳胶粒,使用十二烷基硫酸钠为乳化剂和过硫酸钾为引发剂制备阴离子聚合物乳胶粒.采用基于静电相互作用的异凝聚法将以上2种带有相反电荷的乳胶粒组装,获得了表面粗糙程度不同的复合微粒.对异凝聚过程中复合液透光率和微粒大小及分布进行跟踪测试,并用透射电子显微镜表征了阳离子微粒、阴离子微粒以及复合微粒的形态和大小.结果表明,在一定范围内可以通过控制阴离子乳胶粒与阳离子乳胶粒的复合比例改变单个复合微粒表面阳离子小微粒的数目.     

Effect of Monomer Feeding Mode on thePreparation of Hollow Latexes with High MAA Content in the Core Latex Preparation简

In order to prepare hollow latex particles with optimum morphology based on osmotic swelling principle, three- layer core/shell latex particles with 40 wt% MAA in the core were first prepared via multistep seeded emulsion copolymerization, in which monomers were added by a semi-continuous process with monomer addition under two different forms： pure monomers＇ mixture （monomer addition）, and pre-emulsified monomers （pre-emulsion addition）. Then, the hollow latex particles with different morphologies were obtained after alkali post-treatment. Influences of the monomer feeding mode on the emulsion polymerization and the particle morphology were investigated. Results showed that the pre- emulsion addition could significantly improve the polymerization stability in each step, and greatly enhance the uniformity of shell encapsulation. The sizes of the core and core/shell latex particles obtained by the pre-emulsion addition were smaller and more uniform than those synthesized by the monomer addition, and the hollow latex particles with intact morphology were generated by alkali post-treating of the core/shell latexes prepared from the pre-emulsion addition. As the core size increased, the morphology of the post-treated particles underwent evolution from hollow to collapse. Moreover, the mechanism of the particle morphological evolution was proposed.     

Designs of latex particles' morphologies for toughening polymer matrices

The performance of the designed structured core/shell latex particles in toughening polycarbonate (PC) matrix was examined. The influence of parameters related to the core/shell latex particles on toughening PC such as: the particle size and levels of crosslinking of the core rubber particles, composition and molecular-weight of the shell polymer, the weight ratio of shell and core polymers as well as the particle morphology was evaluated. Core/shell structured latex particles with thinner shells of higher molecular-weight polymers were found to improve the impact resistance of PC. The role of chain entanglements in increased adhesion between the discrete rubbery phase and the continuous glass matrix are discussed.     

超浓乳液聚合制备PU/PS的SIPN粉状树脂研究

将聚氨酯予聚体 (PU ) 苯乙烯 (St)的复合体系 ,用超浓乳液聚合方法制备了半互穿聚合物网络(SIPN)复合聚合物 ,得到了用聚氨酯予聚体改性的聚苯乙烯 (PU/PS)SIPN粉状树脂 .研究了分散相的比例(α)和聚合温度对聚合稳定性及聚合转化率 -时间的关系 ;测定了聚合物胶乳粒子的大小、形态 ,玻璃化温度 ,动态力学性能等 .结果表明 ,超浓乳液聚合较之本体聚合具有较高的聚合速率 ,容易控制所制备的胶乳粒径 ,能够制得PU/PS复合聚合物的SIPN粉状树脂 .该粉状树脂便于加工 ,具有良好的强韧性 ,有利于扩大应用     

Morphology control in polystyrene/poly(methyl methacrylate) composite latex particles

The effect of the presence of different amounts of block copolymers [polystyrene-block-poly(methyl methacrylate)] on the morphology of polystyrene/poly (methyl methacrylate) composite latex particles was investigated. The block copolymers were produced in situ by controlled radical polymerization (CRP) through the addition of the second monomer to a seed prepared by miniemulsion polymerization with a certain amount of a CRP agent. With an increase in the amounts of the block copolymers, the particle morphology changed from a hemisphere morphology (for a latex without block copolymers, i.e., without the use of a CRP agent during the polymerization) to clear core–shell morphologies as a result of decreasing polymer–polymer interfacial tension © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2484–2493, 2007     

Equilibrium encapsulation of polystyrene latex particles

We have performed a series of seeded styrene emulsion polymerizations in which the second stage of growth was initiated only after the second-stage monomer charge had achieved equilibrium saturation with the seed particles. The final particles were observed in the electron microscope by using two means of distinguishing between the first- and second-generation polymer: (a) butadiene tagging and osmium tetroxide staining coupled with ultramicrotomy and (b) tritiated-styrene tagging coupled with autoradiographic detection. We find that the first- and second-generation polymer chains are not uniformly mixed throughout the final latex product; rather, the second-generation polymer overcoats the seed polymer in a core–shell fashion. In order to explain these results, we present the viewpoint that monomer actually concentrates at the periphery of the swollen particle to form a monomer-encapsulated structure, rather than swelling the particle uniformly as has always been envisioned. We believe the encapsulation phenomena to be governed by the microscopic thermodynamic environment of the latex particles which has, in turn, a profound effect upon the conformational behavior of the long-chain polymer molecules as they interact with the particle–water interface.     

Immobilization of cationic polymer particles having active ester groups onto solid surfaces

Monodispersed cationic polymer particles with sulfonium groups and active ester groups at their surfaces were prepared by emulsifier-free emulsion copolymerization of styrene (ST) with a water-soluble active ester monomer, methacryloyloxyphenyldimethylsulfonium methylsulfate (MAPDS). The cationic polymer particle monolayers were fabricated on unmodified and aminated glass plates by electrostatic interactions and chemical reactions, respectively. The polymer particles were immobilized onto unmodified glass plates at relatively regular intervals in the absence of electrolytes, and the morphology of particle monolayers on the glass plates was changed with solid content of latex, electrolyte and cationic surfactant concentration. The polymer particles were immobilized onto aminated glass plate as aggregates by controlling the pH of latex and electrolyte concentration. Remaining active ester groups of the particle monolayers were confirmed to react easily with primary amino compounds.     

Dynamic modeling of the morphology of multiphase waterborne polymer particles

Multiphase waterborne polymer particles provide advantages in more demanding applications, and their performance depends on particle morphology. Currently, no dynamic model for the prediction of the development of the morphology of multiphase latex particles is available. In this work, a model was developed for the prediction of the dynamic development of the morphology of multiphase waterborne systems, such as polymer–polymer and polymer–polymer–inorganic hybrids.     

NMR linewidth study of a latex interpenetrating network

Polymer structure developed in latex particles has been investigated by measuring the temperature dependence of the carbon magnetic resonance (CMR) peak linewidths. Interpenetrating polymer networks (IPN) were formed by a continuous-addition emulsion polymerization process, in which a crosslinked seed particle was the site for formation of a linear second-stage polymer. Morphology was controlled by the level of crosslinking in the seed stage. The two polymers of the composite particle differ in their glass-transition temperatures by 100°C. By heating the particles to 50°C above the glass-transition temperature of the softer polymer, which formed the continuous network phase of this composite, it was possible to observe its CMR spectrum independently of the other polymer. The temperature dependence of the linewidth varied with the structure of the network. This was characterized by limiting linewidth behavior at both low and high temperature, which systematically varied as a function of the degree of mixing the two phases. Differential scanning calorimetry and electron microscopy corroborated the morphology change observed with the linewidth data. The influence of a diluent, present during formation of the network stage, was also examined with this CMR approach.