Hydrogen production via steam reforming of bio-oil model compounds over supported nickel catalysts

The steam reforming of four bio-oil model compounds(acetic acid,ethanol,acetone and phenol) was investigated over Ni-based catalysts supported on Al2O3 modified by Mg,Ce or Co in this paper.The activation process can improve the catalytic activity with the change of high-valence Ni(Ni2O3,NiO) to low-valence Ni(Ni,NiO).Among these catalysts after activation,the Ce-Ni/Co catalyst showed the best catalytic activity for the steam reforming of all the four model compounds.After long-term experiment at 700°C and the S/C ratio of 9,the Ce-Ni/Co catalyst still maintained excellent stability for the steam reforming of the simulated bio-oil(mixed by the four compounds with the equal masses).With CaO calcinated from calcium acetate as CO2 sorbent,the catalytic steam reforming experiment combined with continuous in situ CO2 adsorption was performed.With the comparison of the case without the adding of CO2 sorbent,the hydrogen concentration was dramatically improved from 74.8% to 92.3%,with the CO2 concentration obviously decreased from 19.90% to 1.88%.     

Preparation, Characterization of Hydrotalcites and the Catalytic Properties in Synthesis of o-Phenylphenol over Pt／CHT

Mg/Al mixed oxides with molar ratios of 2-6 of Mg to Al used as supports for platinum catalysts were obtained by the thermal decomposition method. The effect of the composition of the mixed oxides on the physicochemical properties was studied by TPD, nitrogen sorption, XRD and TG-DTA characterization methods. The synthesis of o-phenylphenol (OPP) from a dimer (obtained from cyclohexanone condensation) was investigated over Pt/CHT catalysts and compared with those over Pt/MgO and Pt/Al2O3 catalysts. These catalysts show a high activity and selectivity for OPP, with a conversion reaching 93.8% and a selectivity reaching 87.9% in some experiments. For Pt/CHTx catalysts, the calcined hydrotalcites exhibited strong base sites, which were necessary to catalyze the synthesis of OPP.     

铂基催化剂用于柴油烃氧化

The catalytic performance of Pt-based catalysts for the total oxidation of hydrocarbons was investigated.The activity of supported Pt catalysts(Pt/Al2O3,Pt/ZrO2,Pt/TiO2,and Pt/H-ZSM-5)depends on the metal oxide support.Pt/Al2O3 showed the highest catalytic activity when the catalysts were aged at 750°C for 50 h in air.The activity of Pt/Al2O3 was dependent on the valence state of the Pt surface.Pt/Al2O3 with the Pt surface in the metallic state was more active than with the surface in the cationic state.The surface density of acid and basic sites on the Al2O3 support controlled the valence state of the Pt surface and stability of the Pt particles in the highly dispersed state,respectively.     

Ni/Al2O3 catalysts for CO methanation: Effect of Al2O3 supports calcined at different temperatures

The correlation between phase structures and surface acidity of Al2O3 supports calcined at different temperatures and the catalytic performance of Ni/Al2O3 catalysts in the production of synthetic natural gas(SNG) via CO methanation was systematically investigated. A series of 10 wt% NiO/Al2O3 catalysts were prepared by the conventional impregnation method, and the phase structures and surface acidity of Al2O3 supports were adjusted by calcining the commercial γ-Al2O3 at different temperatures(600–1200 C). CO methanation reaction was carried out in the temperature range of 300–600 C at different weight hourly space velocities(WHSV = 30000 and 120000 mL·g-1h-1) and pressures(0.1 and 3.0 MPa). It was found that high calcination temperature not only led to the growth in Ni particle size, but also weakened the interaction between Ni nanoparticles and Al2O3 supports due to the rapid decrease of the specific surface area and acidity of Al2O3 supports. Interestingly, Ni catalysts supported on Al2O3 calcined at 1200 C(Ni/Al2O3-1200) exhibited the best catalytic activity for CO methanation under different reaction conditions. Lifetime reaction tests also indicated that Ni/Al2O3-1200 was the most active and stable catalyst compared with the other three catalysts, whose supports were calcined at lower temperatures(600, 800 and 1000 C). These findings would therefore be helpful to develop Ni/Al2O3 methanation catalyst for SNG production.     

Methanation of syngas over coral reef-like Ni/Al_2O_3 catalysts

Coral reef-like Ni/Al2O3 catalysts were prepared by co-precipitation of nickel acetate and aluminium nitrate with sodium carbonate aqueous solution in the medium of ethylene glycolye.Methanation of syngas was carried out over coral reef-like Ni/Al2O3 catalysts in a continuous flow type fixed-bed reactor.The structure and properties of the fresh and used catalysts were studied by SEM,N2 adsorption-desorption,XRD,H2-TPR,O2-TPO,TG and ICP-AES techniques.The results showed that the coral reef-like Ni/Al2O3 catalysts exhibited better activity than the conventional Ni/Al2O3-H2O catalysts.The activities of coral reef-like catalysts were in the order of Ni/Al2O3-673>Ni/Al2O3-573>Ni/Al2O3- 473>Ni/Al2O3-773.Ni/Al2O3-673-EG catalyst showed not only good activity and improved stability but also superior resistance to carbon deposition,sintering,and Ni loss.Under the reaction conditions of CO/H2(molar ratio)=1:3,593 K,atmospheric pressure and a GHSV of 2500 h-1,CH4 selectivity was 84.7%,and the CO conversion reached 98.2%.     

Effect of Transition Metals (Cu, Co and Fe) on the Autothermal Reforming of Methane over Ni/Ce0.2Zr0.1Al0.7Oδ Catalyst

The transition metals (Cu, Co, and Fe) were applied to modify Ni/Ce0.2Zr0.1 Al0.7Oδcatalyst. The effects of transition metals on the catalytic properties of Ni/Ce0.2Zr0.1 Al0.7Oδautothermal reforming of methane were investigated. The Ni-supported catalysts were characterized by XRD, TPR and XPS. Tests in autothermal reforming of methane to hydrogen showed that the addition of transition metals (Cu and Co) significantly increased the activity of catalyst under the conditions of lower reaction temperature, and Ni/Cu0.05Ce0.2Zr0.1Al0.65Oδwas found to have the highest conversion of CH4 among all catalysts in the operation temperatures ranging from 923 K to 1023 K. TPR, XRD and XPS measurements indicated that the cubic phases of CexZr1-xO2 solid solution were formed in the preparation process of catalysts. Strong interaction was found to exist between NiO and CexZr1-xO2 solid solution. The addition of Cu improved the dispersion of NiO, inhibited the formation of NiAl2O4, and thus significantly promoted the activity of the catalyst Ni/Cu0.05Ce0.2Zr0.1Al0.65Oδ.     

Methane reforming With CO2 to syngas over CeO2-promoted Ni/Al2O3-ZrO2 catalysts Prepared Via a direct sol-gel process

CeO2-promoted Ni/Al2O3-ZrO2 (Ni/Al2O3-ZrO2-CeO2) catalysts were prepared by a direct sol-gel process with citric acid as gelling agent. The catalysts used for the methane reforming with CO2 was studied by infrared spectroscopy (IR), thermal gravimetric analysis (TGA), microscopic analysis, X-ray diffraction (XRD) and temperature-programmed reduction (TPR). The catalytic performance for CO2 reforming of methane to synthesis gas was investigated in a continuous-flow micro-reactor under atmospheric pressure. TGA, IR, XRD and microscopic analysis show that the catalysts prepared by the direct sol-gel process consist of Ni particles with a nanostructure of around 5 nm and an amorphous-phase composite oxide support. There exists a chemical interaction between metallic Ni particles and supports, which makes metallic Ni well dispersed, highly active and stable. The addition of CeO2 effectively improves the dispersion and the stability of Ni particles of the prepared catalysts, and enhances the adsorption of CO2 on the surface of catalysts. The catalytic tests for methane reforming with CO2 to synthesis gas show that the Ni/Al2O3-ZrO2-CeO2 catalysts show excellent activity and stability compared with the Ni/Al2O3 catalyst. The excellent catalytic activity and stability of the Ni/Al2O3-ZrO2-CeO2 are attributed to the highly, uniformly and stably dispersed small metallic Ni particles, the high reducibility of the Ni oxides and the interaction between metallic Ni particles and the composite oxide supports.     

Improved catalytic performance of Ni catalysts for steam methane reforming in a micro-channel reactor

Milliseconds process to produce hydrogen by steam methane reforming （SMR） reaction, based on Ni catalyst rather than noble catalyst such as Pd, Rh or Ru, in micro-channel reactors has been paid more and more attentions in recent years. This work aimed to further improve the catalytic performance of nickel-based catalyst by the introduction of additives, i.e., MgO and FeO, prepared by impregnation method on the micro-channels made of metal-ceramic complex substrate. The prepared catalysts were tested in the same micro-channel reactor by switching the catalyst plates. The results showed that among the tested catalysts Ni-Mg catalyst had the highest activity, especially under harsh conditions, i.e., at high space velocity and/or low reaction temperature. Moreover, the catalyst activity and selectivity were stable during the 12 h on stream test even when the ratio of steam to carbon （SIC） was as low as 1.0. The addition of MgO promoted the active Ni species to have a good dispersion on the substrate, leading to a better catalytic performance for SMR reaction.     

Synthesis Gas Production from Natural Gas on Supported Pt Catalysts

Auto-thermal reforming of methane, combining partial oxidation and reforming of methane with CO2 or steam, was carried out with Pt/Al2O3, Pt/ZrO2 and Pt/CeO2 catalysts, in a temperature range of 300-900℃. The auto-thermal reforming occurs in two simultaneous stages, namely, total combustion of methane and reforming of the unconverted methane with steam and CO2, with the O2 conversion of 100% starting from 450 ℃. For combination with CO2 reforming, the Pt/CeO2 catalyst showed the lowest initial activity at 800 ℃, and the highest stability over 40 h on-stream. This catalyst also presented the best performance for the reaction with steam at 800 ℃. The higher resistance to coke formation of the catalyst supported on ceria is due to the metal-support interactions and the higher mobility of oxygen in the oxide lattice.     

用于甲烷水蒸气重整的镍基催化剂的失活和再生

The deactivation of nickel catalysts used in Arak and Razi petrochemical complexes followed by catalyst regeneration was evalu-ated. The characterization of the different structures was made by powder X-ray diffraction(XRD),scanning electron microscopy(SEM),energy dispersive X-ray spectroscopy(EDS),transmission electron microscopy(TEM),and carbon & sulfur analyzer. The Ni particle size was estimated from XRD patterns and TEM graphs. The agglomeration of nickel particle and the poison by sulfur components were recognized as the main reasons in deactivation of Arak and Razi catalysts,respectively. The activity of the used catalysts before and after regeneration was measured on methane steam reforming at a CH4:H2O ratio of 1:3 at 850 oC. The regeneration processes for Arak and Razi samples were performed with CO2 as an oxidative atmosphere and steam as a regenerating agent,respectively. The results show that,(1) no residual sulfur components were on the regenerated Razi catalyst surface without changing the structure of the catalyst and the regenerated catalyst has gained 80% of its catalytic activity,and that(2) the nickel particle size of regenerated Arak specimen decreased remarkably as measured by Debye-Scherrer equation from XRD patterns. TEM images were in agreement with the XRD results and indicated a decrease in nickel particle size of regenerated catalyst. Additionally,in both regenerated catalysts all the coke on the surface of the support was eliminated after regeneration.     

Hydrogen production from simulated hot coke oven gas by catalytic reforming over Ni/Mg（Al）O catalysts

Hydrogen production by catalytic reforming of simulated hot coke oven gas (HCOG) with toluene as a model tar compound was investigated in a fixed bed reactor over Ni/Mg(Al)O catalysts. The catalysts were prepared by a homogeneous precipitation method using urea hydrolysis and characterized by ICP, BET, XRD, TPR, TEM and TG. XRD showed that the hydrotalcite type precursor after calcination formed (Ni, Mg)Al₂O₄ spinel and Ni-Mg-O solid solution structure. TPR results suggested that the increase in Ni/Mg molar ratio gave rise to the decrease in the reduction temperature of Ni²⁺ to Ni⁰ on Ni/Mg(Al)O catalysts. The reaction results indicated that toluene and CH₄ could completely be converted to H₂ and CO in the catalytic reforming of the simulated HCOG under atmospheric pressure and the amount of H₂ in the reaction effluent gas was about 4 times more than that in original HCOG. The catalysts with lower Ni/Mg molar ratio showed better catalytic activity and resistance to coking, which may become promising catalysts in the catalytic reforming of HCOG.     

甲烷部分氧化制合成气Pt-Ni/Al~2O~3催化剂的研究

研究了Ni/Al~2O~3,Pt/Al~2O~3和一系列Pt-Ni/Al~2O~3催化剂对甲烷部分氧化制合成气的催化作用,发现Pt-Ni/Al~2O~3催化剂显示了比Ni/Al~2O~3和Pt/Al~2O~3更高的活性和稳定性。H~2-TPR,CO-TPD,CO~2-TPD,SEM,XPS和XRD等结果证明:Pt和Ni之间存在较强的相互作用,Pt和部分Ni形成固溶体合金并且Pt在催化剂表面富集。Pt和Ni之间的相互作用提高了催化剂的活性和稳定性,甲烷在Pt-Ni/Al~2O~3上的催化部分氧化具有不同于在Pt/Al~2O~3和Ni/Al~2O~3上的反应性能。     

以水滑石及类水滑石为前体制备的Ni、Mg、Al混合氧化物的合成和表征

采用了BET、XRD、TG-DSC、TPR、FTIR、微量量热吸附和异丙醇催化反应等测试方法，对以共沉淀法合成的水滑石(HT)和类水滑石(HTLcs)为前体制备的4Mg/Al、3Ni/Mg/Al、3.5Ni/0.5Mg/Al和4Ni/Al混合氧化物和前体进行了研究。测定表明：制备的混合氧化物的比表面积较大、随着镍含量的增大而降低。由于Ni²⁺离子的氧化还原属性，Ni²⁺离子进入后，削弱了HT层对阴离子的键合能力，从而使得样品的热分解温度及热稳定性降低，导致焙烧后     

Combinatorial screening of ternary Pt–Ni–Cr catalysts for methanol electro-oxidation

Methanol electro-oxidation activity of ternary Pt–Ni–Cr system was studied by using a combinatorial screening method. A Pt–Ni–Cr thin-film library was prepared by sputtering and quickly characterized by a multichannel multielectrode analyzer. Among the 63 different composition thin-film catalysts, Pt₂₈Ni₃₆Cr₃₆ showed the highest methanol electro-oxidation activity and good stability. This new composition was also studied in its powder form by synthesizing and characterizing Pt₂₈Ni₃₆Cr₃₆/C catalyst. In chronoamperometry testing, the Pt₂₈Ni₃₆Cr₃₆/C catalyst exhibited “decay-free” behavior during 600 s operation by keeping its current density up to 97.1% of its peak current density, while the current densities of Pt/C and Pt₅₀Ru₅₀/C catalysts decreased to 14.0% and 60.3% of their peak current densities, respectively. At 600 s operation, current density of the Pt₂₈Ni₃₆Cr₃₆/C catalyst was 23.8 A g_{noble metal}⁻¹, while that of those of the Pt/C and Pt₅₀Ru₅₀/C catalysts were 2.74 and 18.8 A g_{noble metal}⁻¹, respectively.     

Preparation of supported metal catalysts starting from hydrotalcites as the precursors and their improvements by adopting “memory effect”

Hydrotalcite-like compounds (HTlcs) can be used as the catalysts as it is since they contain various transition metal cations as the catalytically active species well dispersed on the basic support materials. Moreover, increasing numbers of the applications of HTlcs after the heat treatment have been found since the oxides with very small crystal size, stable to thermal treatments, are obtained after the calcination. The oxides possess interesting properties such as high surface area, basic properties and further form small and thermally stable metal crystallites by reduction. Moreover, the calcined oxides show a unique property, i.e., “memory effect,” which allows the reconstitution of the original hydrotalcite structure. We have developed the catalytic applications of hydrotalcites as it is and moreover the mixed oxides derived from hydrotalcites for various catalytic reactions, i.e., oxidation, dehydrogenation and reforming of hydrocarbons, and even for the reforming of methanol and the CO shift reaction. Aerobic oxidation of alcohols, Baeyer−Villiger oxidation of ketones and O₃ oxidation of oxalic acid have been successfully carried out with the Mg−Al hydrotalcites containing Ni, Fe and Cu, respectively, as the catalysts in liquid phase. In the O₃ oxidation of oxalic acid, the catalytic activity was enhanced by the “memory effect,” i.e., Mg(Cu)–Al hydrotaclite was reconstituted on the surface of Mg(Cu,Al)O periclase particles and oxalic acid was incorporated as anions in the hydrotalcite layer, resulting in an enhanced oxidation of oxalic acid. As the catalysts in the vapor phase reactions, Mg/Fe/Al mixed oxides prepared from Mg–Al(Fe) hydrotalcites and effectively catalyzed the dehydrogenation of ethylbenzene. Supported Ni metal catalysts have been prepared from Mg(Ni)–Al hydrotalcites and successfully used in the steam reforming and the oxidative reforming of methane and propane. Moreover, the Ni catalysts have been improved by combining a trace amount of noble metals by adopting the “memory effect” and used in the production of hydrogen for the PEFC under the daily startup and shutdown operation. Also starting from aurichalcite or hydrotalcite precursor as the precursor, Cu/Zn/Al catalysts with high Cu metal surface area have been prepared and successfully applied in the steam reforming of methanol and dimethyl ether, and moreover in the CO shift reaction.     

Consecutive thin-layer chromatographic separation of Au(III), Pt(IV), Pd(II) and large amounts of associated base metals

Summary The TLC system composed of ECTEOLA-cellulose and 2.5 mol/l HCl–2.5 mol/l NaCl–0.6% (w/v) H₂O₂ solution allows consecutive separations of Au(III), Pt(IV), Pd(II) and a number of associated base metals such as Cr(III), Mn(II), Fe(III), Co(II) Ni(II), Cu(II), Mg, Ca, Ba, Al, Bi(III), Pb(II), Zn(II) and Ag(I) coexisting in an extremely wide range of amounts and ratios, to be conducted completely in a single run. The effectiveness of the present system is verified by applying it to various synthesized samples containing the three noble metals and one of the base metals, Pt-metal powder and two kinds of Au-alloys.     

Hydrogen production from simulated hot coke oven gas by catalytic reforming over Ni/Mg(A1)O catalysts

Hydrogen production by catalytic reforming of simulated hot coke oven gas (HCOG) with toluene as a model tar compound was investigated in a fixed bed reactor over Ni/Mg(Al)O catalysts. The catalysts were prepared by a homogeneous precipitation method using urea hydrolysis and characterized by ICP,BET, XRD, TPR, TEM and TG. XRD showed that the hydrotalcite type precursor after calcination formed (Ni,Mg)Al2O4 spinel and Ni-Mg-O solid solution structure. TPR results suggested that the increase in Ni/Mg molar ratio gave rise to the decrease in the reduction temperature of Ni2+ to Ni0 on Ni/Mg(Al)O catalysts. The reaction results indicated that toluene and CH4 could completely be converted to H2 and CO in the catalytic reforming of the simulated HCOG under atmospheric pressure and the amount of H2 in the reaction effluent gas was about 4 times more than that in original HCOG. The catalysts with lower Ni/Mg molar ratio showed better catalytic activity and resistance to ceking, which may become promising catalysts in the catalytic reforming of HCOG.     

STUDIES OF CATALYTIC PARTIAL OXIDATION OF METHANE TO SYNTHESIS GAS

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Pt，Pd助剂对Ni基催化剂中Ni的分散度及抗积碳性能的影响

研究了添加少量贵金属(Pt,Pd)的Ni/Al2O3催化剂对甲烷水蒸汽重整反应抗积碳能力和催化性能的影响.催化活性实验表明,添加少量Pt的样品显著提高了Ni/Al2O3催化剂的活性,稳定性,抗积碳和抗氧化能力,而添加Pd的样品对Ni/Al2O3催化剂的催化性能提高并不明显.利用氢气程序升温还原(H2-TPR),X射线晶体衍射(XRD),热重-差热分析(TG-DTA)等手段对反应前后的催化剂进行了表征,研究发现在Ni-Pt/Al2O3催化剂中Ni与Pt之间存在较强的相互作用力,在主要由Ni覆盖的表面形成了Ni-Pt双金属簇,提高了Ni的分散度,在催化剂的表面易于形成较小的Ni颗粒,抑制了Ni的烧结,改善了Ni基催化剂的抗积碳能力;贵金属Pt通过H2的溢流效应促进了Ni的还原,抑制了催化剂的氧化.而在Ni-Pd/Al2O3中,Ni和Pd存在着一定的偏析效应,不能有效的形成Ni-Pd双金属簇,在还原过程中分别被还原.     

Implanting Atomic Dispersed Ru in PtNi Colloidal Nanocrystal Clusters for Efficient Catalytic Performance in Electro-oxidation of Liquid Fuels

Although PtRu alloy nanocatalysts have been certified to possess excellent electrocatalytic performance and CO-poisoning tolerance toward formic acid and methanol electro-oxidation, the unaffordable usages of ruthenium (Ru) and platinum (Pt) have greatly limited their widespread adoption. Here, a facile one-pot method is reported for implanting atomic dispersed Ru in PtNi colloidal nanocrystal clusters with different Ru/Pt/Ni molar ratios, greatly reducing the dosages of Pt and Ru, and further improving the catalytic performances for the electro-oxidation of formic acid and methanol. Through simple control of the amount of Ni(acac)₂ precursor, trimetallic Ru_0.3Pt_70.5Ni_29.2, Ru_0.6Pt_55.9Ni_43.5, Ru_0.2Pt_77.3Ni_22.5, and Ru_0.9Pt_27.3Ni_71.8 colloidal nanocrystal clusters (CNCs) are obtained. In particular, the Ru_0.3Pt_70.5Ni_29.2 CNCs exhibit excellent specific activities for formic acid and methanol electro-oxidation, that is, 14.2 and 15.3 times higher, respectively, than those of the Pt/C catalyst. Moreover, the Ru_0.3Pt_70.5Ni_29.2 CNCs also possess better anti-CO-poisoning properties and diffusion ability than the other RuPtNi CNCs. The excellent formic acid and methanol electro-oxidation activities of RuPtNi CNCs are ascribed to the optimal ligand effects derived from the Pt, Ni, and atomic dispersed Ru atoms, which can improve the OH adsorption ability and further the anti-CO-poisoning capability. This research opens a new door for increasing the electro-oxidation properties of liquid fuels by using lower dosages of noble metals in Pt-based catalysts.