Minimizing makespan on a two-machine re-entrant flowshop

This paper focuses on a two-machine re-entrant flowshop scheduling problem with the objective of minimizing makespan. In the re-entrant flowshop considered here, all jobs must be processed twice on each machine, that is, each job should be processed on machine 1, machine 2 and then machine 1 and machine 2. We develop dominance properties, lower bounds and heuristic algorithms for the problem, and use these to develop a branch and bound algorithm. For evaluation of the performance of the algorithms, computational experiments are performed on randomly generated test problems. Results of the experiments show that the suggested branch and bound algorithm can solve problems with up to 200 jobs in a reasonable amount of CPU time.     

Minimizing makespan with multiple-orders-per-job in a two-machine flowshop

We investigate a new scheduling problem, multiple-orders-per-job (MOJ), in the context of a two-machine flowshop. Lower bounds for the makespan performance measure are provided for combinations of lot-processing and item-processing machines. An optimization model is presented that addresses both job formation and job sequencing. We define a heuristic to minimize the makespan for the MOJ problem for two-machine item-processing flowshops. The heuristic obtains solutions within 2% of a tight lower bound and runs in O(HF) time, where H is the number of orders and F is the restricted number of jobs.     

Minimizing total tardiness on a single machine with unequal release dates

This study addresses the problem of minimizing total tardiness on a single machine with unequal release dates. Dominance properties established in previous literatures and herein are adopted to develop branch and bound and heuristic procedures. Computational experiments were conducted to evaluate the approaches. The results revealed that the branch and bound algorithm is efficient in solving hard problems and easy problems that involve up to 50 and 500 jobs, respectively. The computational effectiveness of the heuristic is also reported.     

Tabu search for non-permutation flowshop scheduling problem with minimizing total tardiness

This paper deals with the non-permutation flowshop problem which means that the job sequences are allowed to be different on machines. The objective function is minimizing the total tardiness. Firstly, three mixed-integer linear programming (MILP) models for non-permutation flowshop problems are described, and then are analyzed and assessed their relative effectiveness. Secondly, two Tabu search based algorithms, denoted by LH1 and LH2, are proposed to solve the complicated non-permutation flowshop problems. The algorithms are constructed on specific neighborhood structures which enable the searching method effective. Finally, the performance is evaluated against Taillard’s famous benchmark. Computational experiments show that the proposed algorithms, LH1 and LH2, are significantly superior to the L_TS algorithm. And the percentages of improved permutation flowshop instances by LH1 and LH2 algorithms are about 87.8% and 98.3% with respect to total tardiness, respectively. The non-permutation schedules also have achieved significant improvement in four different scenarios of due dates. Consequently, average percentage improvement (API) is 14.52% for flowshop problems with low tardiness factors. It is evident that exploring non-permutation schedule is effective and necessary for low tardiness factors.     

Scheduling on parallel identical machines to minimize total tardiness

This paper focuses on the problem of scheduling n independent jobs on m identical parallel machines for the objective of minimizing total tardiness of the jobs. We develop dominance properties and lower bounds, and develop a branch and bound algorithm using these properties and lower bounds as well as upper bounds obtained from a heuristic algorithm. Computational experiments are performed on randomly generated test problems and results show that the algorithm solves problems with moderate sizes in a reasonable amount of computation time.     

No-wait flexible flowshop scheduling with no-idle machines

This paper considers a two-stage flexible flowshop scheduling problem with no waiting time between two sequential operations of a job and no idle time between two consecutive processed jobs on machines of the second stage. We show its complexity and present a heuristic algorithm with asymptotically tight error bounds.     

Minimizing weighted tardiness of job-shop scheduling using a hybrid genetic algorithm

Relative to job-shop scheduling problems that optimize makespan or flow time, due-date-related problems are usually much more computationally complex and are classified as strongly NP-hard. In this paper, a hybrid framework integrating a heuristic and a genetic algorithm (GA) is utilized for job-shop scheduling to minimize weighted tardiness. For each new generation of schedules, the GA determines the first operation of each machine, and the heuristic determines the assignment of the remaining operations. Schedules with inferior tardiness are discarded before the next round of evolution. Extensive numerical experiments were conducted for different levels of due-date tightness. The results show that the hybrid framework performs significantly better than does either a heuristic or GA alone. It is also found to be superior to a well-recognized heuristic improvement procedure (lead-time iterations). Specifically, the combination of the R&M heuristic and a GA outperforms a number of heuristics commonly used to minimize total tardiness and weighted total tardiness; this combination is, however, outperformed by the heuristic of Kreipl [Kreipl, S., 2000. A large step random walk for minimizing total weighted tardiness in a job shop. Journal of Scheduling 3, 125–138]. We also develop a generalized hybrid framework that can adapt to different job-shop problems—with or without sequence-dependent setups and with different objectives (e.g., makespan, tardiness, flow time). The new framework allows the interaction of parallel evolutions, extending the GA-heuristic environment to the solving of multi-objective scheduling problems.     

Two-machine flow shop total tardiness scheduling problem with deteriorating jobs

This paper studies a two-machine scheduling problem with deteriorating jobs which their processing times depend on their waiting time. We develop a branch and bound algorithm to minimize the total tardiness criteria. A lower bound, several dominance properties and an initial upper bound derived from a heuristic algorithm are used to increase the speed of branch and bound algorithm and decrease its required memory space. Computational results are presented to evaluate effectiveness and efficiency of the algorithms.     

Heuristics for a two-stage hybrid flowshop scheduling problem with ready times and a product-mix ratio constraint

This paper focuses on the scheduling problem of minimizing makespan for a given set of jobs in a two-stage hybrid flowshop subject to a product-mix ratio constraint. There are identical parallel machines at the first stage of the hybrid flowshop, while there is a single batch-processing machine at the second stage. Ready times of the jobs (at the first stage) may be different, and a given product-mix ratio of job types should be kept in each batch at the second stage. We present three types of heuristic algorithms: forward scheduling algorithms, backward scheduling algorithms, and iterative algorithms. To evaluate performance of the suggested algorithms, a series of computational experiments are performed on randomly generated test problems and results are reported.     

Minimizing the weighted number of tardy jobs on a single machine with release dates

In this paper, we describe an exact algorithm to minimize the weighted number of tardy jobs on a single machine with release dates. The algorithm uses branch-and-bound; a surrogate relaxation resulting in a multiple-choice knapsack provides the bounds. Extensive computational experiments indicate the proposed exact algorithm solves either weighted or unweighted problems. It solves the hardest problems to date. Indeed, it solves all previously unsolved instances. Its run time is the shortest to date.     

A note on the total completion time problem in a permutation flowshop with a learning effect

The concept of learning process plays a key role in production environments. However, it is relatively unexplored in the flowshop setting. In this short note, we consider a permutation flowshop scheduling problem with a learning effect where the objective is to minimize the sum of completion times or flowtime. A dominance rule and several lower bounds are established to speed up the search for the optimal solution. In addition, the performances of several well-known heuristics are evaluated when the learning effect is present.     

An exact approach for single machine subproblems in shifting bottleneck procedures for job shops with total weighted tardiness objective

In this paper, we propose an exact solution method for single machine scheduling problems typically arising from bottleneck-based decomposition of weighted tardiness job shops. The encountered subproblems are characterized by delayed precedence constraints, multiple local due dates per operation and an objective function that is given by a weighted sum of maximum tardiness values. The key concept for solving these subproblems to optimality is a dominance rule whose underlying concepts have been newly developed to cope with the given structural properties. Furthermore, a simple lower bound and a dedicated constraint programming technique are presented. The efficiency of the proposed method is demonstrated by means of single machine problems collected during a run of a shifting bottleneck procedure for job shops in different size and due date tightness configurations.     

Scheduling a hybrid assembly-differentiation flowshop to minimize total flow time

This study considers a hybrid assembly-differentiation flowshop scheduling problem (HADFSP), in which there are three production stages, including components manufacturing, assembly, and differentiation. All the components of a job are processed on different machines at the first stage. Subsequently, they are assembled together on a common single machine at the second stage. At the third stage, each job of a particular type is processed on a dedicated machine. The objective is to find a job schedule to minimize total flow time (TFT). At first, a mixed integer programming (MIP) model is formulated and then some properties of the optimal solution are presented. Since the NP-hardness of the problem, two fast heuristics (SPT-based heuristic and NEH-based heuristic) and three hybrid meta-heuristics (HGA-VNS, HDDE-VNS and HEDA-VNS) are developed for solving medium- and large-size problems. In order to evaluate the performances of the proposed algorithms, a lower bound for the HADFSP with TFT criteria (HADFSP-TFT) is established. The MIP model and the proposed algorithms are compared on randomly generated problems. Computational results show the effectiveness of the MIP model and the proposed algorithms. The computational analysis indicates that, in average, the HDDE-VNS performs better and more robustly than the other two meta-heuristics, whereas the NEH heuristic consume little time and could reach reasonable solutions.     

Minimizing earliness and tardiness costs in stochastic scheduling

We address the single-machine stochastic scheduling problem with an objective of minimizing total expected earliness and tardiness costs, assuming that processing times follow normal distributions and due dates are decisions. We develop a branch and bound algorithm to find optimal solutions to this problem and report the results of computational experiments. We also test some heuristic procedures and find that surprisingly good performance can be achieved by a list schedule followed by an adjacent pairwise interchange procedure.     

Minimizing the total completion time in a two-machine flowshop with sequence-independent setup times

We consider the problem of minimizing the sum of completion times in a two-machine permutation flowshop subject to setup times. We propose a new priority rule, several constructive heuristics, local search procedures, as well as an effective multiple crossover genetic algorithm. Computational experiments carried out on a large set of randomly generated instances provide evidence that a constructive heuristic based on newly derived priority rule dominates all the proposed constructive heuristics. More specifically, we show that one of our proposed constructive heuristics outperforms the best constructive heuristic in the literature in terms of both error and computational time. Furthermore, we show that one of our proposed local search-based heuristics outperforms the best local search heuristic in the literature in terms of again both error and computational time. We also show that, in terms of quality-to-CPU time ratio, the multiple crossover genetic algorithm performs consistently well.     

Minimizing total earliness and tardiness on re-entrant batch processing machine with time windows

The time window (TW) generalizes the concept of due date. The semiconductor wafer fabrication system is currently one of the most complex production processes, which has typical re-entrant batch processing machine (RBPM). RBPM is a bottleneck. This paper addresses a scheduling of RBPM with job-dependent TWs. According to a general modelling, an improved and new job-family-oriented modelling of the decomposition method that is based on the slack mixed integer linear programming is proposed. First, the complicated scheduling problem of RBPM is divided into sub-problems, which are executed circularly. Then, each one consists of updating, sequencing and dispatching. The objective is to minimize the total earliness and tardiness for job-dependent TWs. In order to evaluate the proposed modelling, the experiments are implemented on the real-time scheduling simulation platform and optimization toolkit ILOG CPLEX. The results show that the improved modelling obtains better solutions in less computation time.     

Hybrid genetic algorithm for permutation flowshop scheduling problems with total flowtime minimization

In this paper, a HGA (hybrid genetic algorithm) is proposed for permutation flowshop scheduling problems (PFSP) with total flowtime minimization, which are known to be NP-hard. One of the chromosomes in the initial population is constructed by a suitable heuristic and the others are yielded randomly. An artificial chromosome is generated by a weighted simple mining gene structure, with which a new crossover operator is presented. Additionally, two effective heuristics are adopted as local search to improve all generated chromosomes in each generation. The HGA is compared with one of the most effective heuristics and a recent meta-heuristic on 120 benchmark instances. Experimental results show that the HGA outperforms the other two algorithms for all cases. Furthermore, HGA obtains 115 best solutions for the benchmark instances, 92 of which are newly discovered.     

The two-machine flowshop scheduling problem with sequence-independent setup times: New lower bounding strategies

The two-machine flowshop environment with sequence-independent setup times has been intensely investigated both from theoretical and practical perspectives in the scheduling literature. Nevertheless, very scant attention has been devoted to deriving effective lower bounding strategies. In this paper, we propose new lower bounds for the total completion time minimization criterion. These bounds are based on three relaxation schemes, namely the waiting time-based relaxation scheme, the single machine-based relaxation scheme, and the Lagrangian relaxation scheme. Extensive computational study carried on instances with up to 500 jobs reveals that embedding the waiting time-based bounding strategy within the Lagrangian relaxation framework yields the best performance while requiring negligible CPU time.     

Single machine scheduling under market uncertainty

This paper considers single machine scheduling problems where job processing times are known and deterministic but where the reward received upon completion of a job changes stochastically over time according to Brownian motion. The objectives of maximizing expected net-present-value (NPV), minimizing the variance of NPV and maximizing the probability of achieving a minimum benchmark NPV are considered. For non-preemptive static list policies complexity results and branch and bound procedures are presented. The branch and bound procedures are shown to be effective for problem instances with 20–25 jobs. For the problem of maximizing NPV with non-preemptive dynamic policies the optimal static schedule is shown through empirical testing to be as good as a greedy heuristic and to be near optimal when the variance is not large.     

Approximability of two-machine no-wait flowshop scheduling with availability constraints

We consider in this paper the two-machine no-wait flowshop scheduling problem in which each machine may have an unavailable interval. We present a polynomial time approximation scheme for the problem when the unavailable interval is imposed on only one machine, or the unavailable intervals on the two machines overlap.