Retail store scheduling for profit

In spite of its tremendous economic significance, the problem of sales staff schedule optimization for retail stores has received relatively scant attention. Current approaches typically attempt to minimize payroll costs by closely fitting a staffing curve derived from exogenous sales forecasts, oblivious to the ability of additional staff to (sometimes) positively impact sales. In contrast, this paper frames the retail scheduling problem in terms of operating profit maximization, explicitly recognizing the dual role of sales employees as sources of revenues as well as generators of operating costs. We introduce a flexible stochastic model of retail store sales, estimated from store-specific historical data, that can account for the impact of all known sales drivers, including the number of scheduled staff, and provide an accurate sales forecast at a high intra-day resolution. We also present solution techniques based on mixed-integer (MIP) and constraint programming (CP) to efficiently solve the complex mixed integer non-linear scheduling (MINLP) problem with a profit-maximization objective. The proposed approach allows solving full weekly schedules to optimality, or near-optimality with a very small gap. On a case-study with a medium-sized retail chain, this integrated forecasting–scheduling methodology yields significant projected net profit increases on the order of 2–3% compared to baseline schedules.     

A general model for cyclic machine scheduling problems

A general framework for modeling and solving cyclic scheduling problems is presented. The objective is to minimize the cycle time. The model covers different cyclic versions of the job-shop problem found in the literature, robotic cell problems, the single hoist scheduling problem and tool transportation between the machines.It is shown that all these problems can be formulated as mixed integer linear programs which have a common structure. Small instances are solved with CPLEX. For larger instances tabu search procedures have been developed. The main ideas of these methods are indicated.     

Generating Convex Polynomial Inequalities for Mixed 0–1 Programs

We develop a method for generating valid convex quadratic inequalities for mixed0–1 convex programs. We also show how these inequalities can be generated in the linear case by defining cut generation problems using a projection cone. The basic results for quadratic inequalities are extended to generate convex polynomial inequalities.     

A mixed integer programming model for advanced planning and scheduling (APS)

This paper presents a mixed integer programming (MIP) model which succeeds in a system integration of the production planning and shop floor scheduling problems. The proposed advanced planning and scheduling (APS) model explicitly considers capacity constraints, operation sequences, lead times and due dates in a multi-order environment. The objective of the model is to seek the minimum cost of both production idle time and tardiness or earliness penalty of an order. The output of the model is operation schedules with order starting time and finish time. Numerical result shows that the suggested APS model can favorably produce optimal schedules.     

Mixed integer programming for scheduling flexible flow lines with limited intermediate buffers

This paper presents new mixed integer programming formulations for scheduling of a flexible flow line with blocking. The flexible flow line consists of several processing stages in series, separated by finite intermediate buffers, where each stage has one or more identical parallel machines. The line produces several different product types and each product must be processed by, at most, one machine in each stage. A product which has completed processing on a machine may remain there and block the machine until a downstream machine becomes available for processing. The objective is to determine a production schedule for all products so as to complete the products in a minimum time. The basic mixed integer programming formulations have been enhanced to model blocking scheduling with alternative processing routes where for each product a set of routes is available for processing. A reentrant flow line where a product visits a set of stages more than once is also considered. Numerical examples are presented to illustrate applications of the various models proposed.     

Exact and heuristic methodologies for scheduling in hospitals: problems, formulations and algorithms

This text summarizes the PhD thesis defended by the author in January 2006 under the supervision of Professor Erik Demeulemeester at the Katholieke Universiteit Leuven. The thesis is written in English and is available from the author’s website (http://www.econ.kuleuven.be/jeroen.belien). In this research we propose a number of exact and heuristic algorithms for various scheduling problems encountered in hospitals. The emphasis lies on the design of new methodologies as well as on the applicability of the algorithms in real-life environments. The main contributions include a new decomposition approach for a particular class of staff scheduling problems, an extensive study of master surgery scheduling algorithms that aim at leveling the resultant bed occupancy and an innovative method for integrating nurse and surgery scheduling.      

A note on “A mixed integer programming model for advanced planning and scheduling (APS)”

In a recent paper, Chen and Ji [Chen, K., Ji, P., 2007. A mixed integer programming model for advanced planning and scheduling (APS). European Journal of Operational Research 181, 515–522] develop a mixed integer programming model for advanced planning and scheduling problem that considers capacity constraints and precedence relations between the operations. The orders require processing of several operations on eligible machines. The model presented in the above paper works for the case where each operation can be processed on only one machine. However, machine eligibility means that only a subset of machines are capable of processing a job and this subset may include more than one machine. We provide a general model for advanced planning and scheduling problems with machine eligibility. Our model can be used for problems where there are alternative machines that an operation can be assigned to.     

Nonlinear programming and genetic search application for production scheduling in coal mines

Efforts to eliminate unnecessary scheduling and inventory problems faced by the coal industry today initiated the development of a generalized, nonlinear programming model. Although no accepted methodology for developing such a model for this purpose currently exists, one was created and successfully tested. Production and transportation cost estimates were obtained from independent coal mines in Illinois, Virginia, and Pennsylvania, and based on these estimates, a hypothetical model was developed and tested using genetic search for nonlinear optimization. The results of our tests indicate that the model has potential for decision support in coal mines.     

Optimal scheduling of inspection times in a production process with a finite planning horizon

Inspection models applicable to a finite planning horizon are developed for the following lifetime distributions: uniform, exponential, and Weibull distribution. For a given lifetime distribution, maximization of profit is used as the sole optimization criterion for determining an optimal planning horizon over which a system may be operated as well as ideal inspection times. Illustrative examples (focusing on the uniform and Weibull distributions and using Mathematica programs) are given. For some situations, evenly spreading inspections over the entire planning horizon are seen to result in the attainment of desirable profit levels over a shorter planning horizon. Scope for further research is given as well. Copyright © 2016 John Wiley & Sons, Ltd.     

A dynamic production planning and scheduling algorithm for two products processed on one line

This paper presents a dynamic production planning and scheduling algorithm for two products processed on one line over a fixed time horizon. Production rates are assumed fixed, and restrictions are placed or inventory levels and production run lengths. The resulting problem is a nonlinear binary program, which is solved using an implicit enumeration strategy. The algorithm focuses on the run changeover period while developing tighter bounds on the length of the upcoming run to improve computational efficiency. About 99% pf 297 randomly generated problems with varying demand patterns are solved in less than 15 seconds of CPU time on a CDC Cyber 172 Computer. A mixed integer programming formulation of the generalized multi-product case under no-backlogging of demand is also given.     

Evaluation of mathematical models for flexible job-shop scheduling problems

With the rapid development in computer technologies, mathematical programming-based technique to solve scheduling problems is significantly receiving attention from researchers. Although, it is not efficient solution method due to the NP-hard structure of these problems, mathematical programming formulation is the first step to develop an effective heuristic. Numerous comparative studies for variety scheduling problems have appeared over the years. But in our search in literature there is not an entirely review for mathematical formulations of flexible job shop scheduling problems (FJSP). In this paper, four the most widely used formulations of the FJSP are compiled from literature and a time-indexed model for FJSP is proposed. These formulations are evaluated under three categories that are distinguished by the type of binary variable that they rely on for using of sequencing operations on machines. All five formulations compared and results are presented.     

A tabu search algorithm for solving economic lot scheduling problem

The economic lot scheduling problem has driven considerable amount of research. The problem is NP-hard and recent research is focused on finding heuristic solutions rather than searching for optimal solutions. This paper introduces a heuristic method using a tabu search algorithm to solve the economic lot scheduling problem. Diversification and intensification schemes are employed to improve the efficiency of the proposed Tabu search algorithm. Experimental design is conducted to determine the best operating parameters for the Tabu search. Results show that the tabu search algorithm proposed in this paper outperforms two well known benchmark algorithms.     

Integrated production scheduling in large-scale flexible electronic parts manufacturing

This study reports the development of a production scheduling system for the integrated management of production in large-scale, high-volume electronic assembly lines. The development of the system incorporates control and planning considerations by addressing the interaction of various subsystems. Stochastic and deterministic aspects of the problem environment are appropriately handled via relevant simulation and analytic models. By effecting a hierarchical breakdown of the problem environment, the system produces information used in practical decision making for production planning and scheduling. Procedures used encompass and address considerations for management of work-in-process, optimization of the various subsystems' performance, minimization of setup time effect, and inventory carrying costs.     

Vehicle routing with multiple deliverymen: Modeling and heuristic approaches for the VRPTW

In real life distribution of goods, relatively long service times may make it difficult to serve all requests during regular working hours. These difficulties are even greater if the beginning of the service in each demand site must occur within a time window and violations of routing time restrictions are particularly undesirable. We address this situation by considering a variant of the vehicle routing problem with time windows for which, besides routing and scheduling decisions, a number of extra deliverymen can be assigned to each route in order to reduce service times. This problem appears, for example, in the distribution of beverage and tobacco in highly dense Brazilian urban areas. We present a mathematical programming formulation for the problem, as well as a tabu search and an ant colony optimization heuristics for obtaining minimum cost routes. The performance of the model and the heuristic approaches are evaluated using instances generated from a set of classic examples from the literature.     

Tabu search for multi-mode resource-constrained project scheduling with schedule-dependent setup times

In this paper, a multi-mode resource-constrained project scheduling problem with schedule-dependent setup times is considered. A schedule-dependent setup time is defined as a setup time dependent on the assignment of resources to activities over time, when resources are, e.g., placed in different locations. In such a case, the time necessary to prepare the required resource for processing an activity depends not only on the sequence of activities but, more generally, on the locations in which successive activities are executed. Activities are non-preemptable, resources are renewable, and the objective is to minimize the project duration. A local search metaheuristic—tabu search is proposed to solve this strongly NP-hard problem, and it is compared with the multi-start iterative improvement method as well as with random sampling. A computational experiment is described, performed on a set of instances based on standard test problems constructed by the ProGen project generator. The algorithms are computationally compared, the results are analyzed and discussed, and some conclusions are given.     

Solution approaches for the soft drink integrated production lot sizing and scheduling problem

In this paper we present a mixed integer programming model that integrates production lot sizing and scheduling decisions of beverage plants with sequence-dependent setup costs and times. The model considers that the industrial process produces soft drink bottles in different flavours and sizes, and it is carried out in two production stages: liquid preparation (stage I) and bottling (stage II). The model also takes into account that the production bottleneck may alternate between stages I and II, and a synchronisation of the production between these stages is required. A relaxation approach and several strategies of the relax-and-fix heuristic are proposed to solve the model. Computational tests with instances generated based on real data from a Brazilian soft drink plant are also presented. The results show that the solution approaches are capable of producing better solutions than those used by the company.     

Computing lower and upper bounds for a large-scale industrial job shop scheduling problem

In this paper we present a case study from the lighting industry concerned with the scheduling of a set of job families each representing the production of a particular end-item in a given quantity. It is a job shop type problem, where each job family has a number of routing alternatives, and the solution has to respect batching and machine availability constraints. All jobs of the same job family have a common release date and a common due date, and they differ only in size. The objective is to minimize the total tardiness of the job families, rather than that of individual jobs. We propose a two-phase method based on solving a mixed-integer linear program and then improving the initial solution by tabu search. We evaluate our method on real-world as well as generated instances.     

Discrete and continuous time representations and mathematical models for large production scheduling problems: A case study from the pharmaceutical industry

The underlying time framework used is one of the major differences in the basic structure of mathematical programming formulations used for production scheduling problems. The models are either based on continuous or discrete time representations. In the literature there is no general agreement on which is better or more suitable for different types of production or business environments. In this paper we study a large real-world scheduling problem from a pharmaceutical company. The problem is at least NP-hard and cannot be solved with standard solution methods. We therefore decompose the problem into two parts and compare discrete and continuous time representations for solving the individual parts. Our results show pros and cons of each model. The continuous formulation can be used to solve larger test cases and it is also more accurate for the problem under consideration.     

A solution approach for optimizing long- and short-term production scheduling at LKAB’s Kiruna mine

We present a mixed-integer program to schedule long- and short-term production at LKAB’s Kiruna mine, an underground sublevel caving mine located in northern Sweden. The model minimizes deviations from monthly preplanned production quantities while adhering to operational constraints. Because of the mathematical structure of the model and its moderately large size, instances spanning a time horizon of more than a year or two tend to be intractable. We develop an optimization-based decomposition heuristic that, on average, obtains better solutions faster than solving the model directly. We show that for realistic data sets, we can generate solutions with deviations that comprise about 3-6% of total demand in about a third of an hour.