Thermal decomposition of fire retardant brominated epoxy resins cured with different nitrogen containing hardeners

Epoxy resins frequently have to meet a flame retardancy grade which can be accomplished by incorporating brominated reactive compounds, like tetrabromobisphenol A (TBBA) cured by a number of hardeners. A few brominated epoxy resins (BERs) have been prepared by curing a mixture of diglycidyl ethers of bisphenol A (DGEBA)/diglycidyl ethers of tertabromobisphenol A (DGETBBA) and different hardeners: dicyandiamide (DICY), 4,4′-diaminodiphenyl sulphone (DDS) and polyethylene polyamine (PEPA). The use of different hardeners strongly affects the thermal degradation behaviour of the BER.The main volatile products of pyrolysis, characterized by Pyrolysis-Gas Chromatography-Mass Spectroscopy (PY-GC-MS) at 423 °C were phenol, isopropyl- and isopropenylphenol, mono- and di-brominated phenols, bisphenol A, mono-, di-, tri- and tetra-brominated bisphenol A. No nitrogen containing volatile products or HBr were evolved whereas SO₂ is formed from BER cured with DDS (BER-DDS) and bromoethylene from BER cured with PEPA (BER-PEPA). Differences of 30-60 °C in thermal stability of epoxy network have been found, depending on the hardener. The experimental evidence suggests a cooperative action of bromine and nitrogen in chain scission of epoxy resins. In particular the ability of the hardener in fixing HBr, evolved from TBBA units, seems to depend on the basicity of the N atom of the hardener: the lower the basicity, the lower the scavenging effectiveness and consequently the higher the thermal stability.     

Thermal degradation and flame retardancy of epoxy resins containing intumescent flame retardant

Pentaerythritol diphosphonate melamine-urea-formaldehyde resin salt, a novel cheap macromolecular intumescent flame retardants (IFR), was synthesized, and its structure was a caged bicyclic macromolecule containing phosphorus characterized by IR. Epoxy resins (EP) were modified with IFR to get the flame retardant EP, whose flammability and burning behavior were characterized by UL 94 and limiting oxygen index (LOI). 25 mass% of IFR were doped into EP to get 27.2 of LOI and UL 94 V-0. The thermal properties of epoxy resins containing IFR were investigated with thermogravimetry (TG) and differential thermogravimetry (DTG). Activation energy for the decomposition of samples was obtained using Kissinger equation. The resultant data show that for EP containing IFR, compared with EP, IFR decreased mass loss, thermal stability and R _max, increased the char yield. The activation energy for the decomposition of EP is 230.4 kJ mol⁻¹ while it becomes 193.8 kJ mol⁻¹ for EP containing IFR, decreased by 36.6 kJ mol⁻¹, which shows that IFR can catalyze decomposition and carbonization of EP.     

Kinetics study of thermal oxidative degradation of ABS containing flame retardant components

The thermal oxidative degradation kinetics of pure acrylonitrile–butadiene–styrene (ABS) and the flame-retarded ABS materials with intumescent flame retardant (IFR) were investigated using Kissinger, Flynn–Wall–Ozawa, and Horowitz–Metzger methods. The results showed that the degradation of all samples included two stages, the activation energy at the first stage decreased by the incorporation of these flame retardant components, while increased at the second stage. The activation energy order of the flame-retarded ABS samples at stage 2 illustrates the relationship between the composition of IFRs and their flame retardancy, FR materials with appropriate acid agent/char former ratio has higher activation energy and better flame retardancy.     

新型单组份磷-氮膨胀型阻燃剂的热分解动力学

利用热重分析法研究了在不同升温速率下新型单组份磷-氮膨胀型阻燃剂六(4-(9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物)-羟甲基苯氧基)环三磷腈(DOPOMPC)在氮气气氛和空气气氛中的热分解动力学.采用Kissinger和Flynn-Wall-Ozawa(FWO)法分别计算出DOPOMPC在相应气氛下的活化能和指前因子.     

Micro-determination of carbon and hydrogen in highly chlorinated or brominated organic compounds

Summary A critical study has been made of the application of the rapid straight empty-tube method for the micro-determination of carbon and hydrogen in highly chlorinated or brominated organic compounds.

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Zusammenfassung Die Anwendbarkeit der Schnellverbrennung im leeren Rohr für die CH-Bestimmung in hochchlorierten oder -bromierten organischen Verbindungen wurde kritisch untersucht.

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Résumé Etude critique sur l'application de la méthode rapide avec un tube vide et droit pour le microdosage du carbone et de l'hydrogène dans les composés organiques fortement chlorés ou bromés.

     

Thermal decomposition and flame retardant behaviour of SiO2-phenolic nanocomposite

The present investigation describes the preparation of nano-SiO₂-phenolic novolac resin nanocomposite through in situ polymerisation. CP MAS ¹³C NMR and FTIR analyses indicate the formation of chemical linkage between the inorganic and organic components. The decomposition temperature of the nanocomposite is ∼70 °C higher than the neat phenolic resin. The char content of the nanocomposite at any intermediate temperature is higher than that of neat resin. The limiting oxygen index value of the neat resin is 38 whereas it is 43 for the nanocomposite. So, the nanocomposite possesses excellent flame retardant property. Both the nanocomposite and the neat resin were isothermally pyrolysed and the products were separated and identified using GC–MS. The decomposition product analysis shows a difference in the decomposition product distribution. This variation is discussed in the light of the proposed structure for the SiO₂-phenolic nanocomposite.     

Kinetic studies of the decomposition of flame retardant containing high-impact polystyrene

The thermal decomposition of flame retardant free high-impact polystyrene (HIPS) and four HIPS samples containing brominated flame retardants has been studied using TGA at different heating rates between 2.5 and 10 K min⁻¹. Decabromodiphenyl ether (DPE) and decabromodibenzyl (DDB) were used as flame retardants, and two of the samples contained antimony trioxide (Sb₂O₃) synergist besides the brominated additives. The activation energies (E_A) and frequency factors (k₀) were calculated by the methods of Kissinger and Ozawa. A compensation effect was observed and used for the identification of changes in the degradation kinetics. In a third step, the kinetic model of the reaction was determined. Both Kissinger and Ozawa showed that the HIPS degraded with an E_A of 200 kJ mol⁻¹. The choice of the flame retardant had, however, little impact on the TGA plot. The addition of a flame retardant as well as the addition of Sb₂O₃ reduced the E_A. Fire retardant free HIPS degraded mainly by power-law kinetics, while the addition of a flame retardant caused the mechanism to change to a phase-boundary controlled mechanism after a weight loss of 80 wt%.     

Halogen-free flame retardant PUF: Effect of melamine compounds on mechanical, thermal and flame retardant properties

Water blown rigid polyurethane foam (PUF) was prepared with melamine polyphosphate (MPP) and melamine cyanurate (MC) as fire retardant (FR) additives. The effect of these additives on the properties of rigid PUF such as physico-mechanical, morphological, thermo-oxidative stability, flame retardancy and smoke density properties were studied. The mechanical and thermo-oxidative stability of PUF filled with MC was found to be better than those of MPP filled PUF. The insulation property of both MPP and MC filled PUF was improved with respect to the neat PUF. The FR properties of these filled PUF were evaluated by cone calorimeter, limiting oxygen index (LOI), smoke density, rate of burning and char residue estimation. The FR property of MPP filled PUF was better than that of the MC filled PUF.     

Kinetics study of thermal decomposition of epoxy resins containing flame retardant components

Hyperbranched polyphosphate ester (HPPE) and phenolic melamine (PM) were blended in different ratios with a commercial epoxy resin to obtain a series of flame retardant resins. The thermal decomposition mechanism of their cured products in air was studied by thermogravimetric analysis and in situ Fourier-transform infrared spectroscopy. The degradation behaviours of epoxy resins containing various flame retardant components were found to be greatly changed. The incorporation of phosphorus and nitrogen compounds improved the thermal stability at elevated temperature. The kinetics of thermal decomposition was evaluated by Kissinger method, Flynn-Wall-Ozawa method and Horowitz-Metzger method. The results showed that the activation energy at lower degree of the degradation decreased by the incorporation of flame retardant components, while increased at higher degree of the degradation.     

Thermal degradation and flame retardancy of rigid polyurethane foams containing a novel intumescent flame retardant

A novel cheap macromolecular intumescent flame retardants (MIFR) was synthesized, and its structure was a macromolecule containing phosphorus characterized by IR. Rigid polyurethane foam (PUF) filled with MIFR as fire retardant additive was prepared. The effects of MIFR on properties such as density, compressive strength, flame-retardant behavior, thermal stability, and morphology of char were studied. The compressive strength of the MIFR-filled PUF increased initially and then decreased with further increase of MIFR content while its density straightly increased. Its flammability and burning behavior were characterized by UL 94 and limiting oxygen index (LOI). Twenty five percent of MIFR was doped into PUF to get 24.5 of LOI and UL 94 V-0. Activation energy for the decomposition of samples was obtained using Kissinger equation. The resultant data show that for PUF containing MIFR, compared with PUF, the mass loss, thermal stability, and the decomposition activation energy decreased, the char yield increased, which shows that MIFR can catalyze decomposition and carbonization of PUF to form an effective charring layer to protect the underlying substrate.     

Thermal and flame retardant properties of novel intumescent flame retardant polypropylene composites

Novel intumescent flame retardant polypropylene (PP) composites were prepared based on a char forming agent (CFA) and silica-gel microencapsulated ammonium polyphosphate (Si-MCAPP). The thermal and flame retardancy of flame retardant PP composites were investigated by limiting oxygen index, UL-94 test, cone calorimetry, thermogravimetric analysis, scanning electron micrograph, and water resistance test. The results of cone calorimetry show that the flame retardant properties of PP with 30 wt% novel intumescent flame retardants (CFA/Si-MCAPP = 1:3) improve greatly. The peak heat release rate and total heat release decrease, respectively, from 1,140.0 to 156.8 kW m^?2 and from 96.0 to 29.5 MJ m^?2. The PP composite with CFA/Si-MCAPP = 1:3 has the excellent water resistance, and it can still obtain a UL-94 V-0 rating after 168 h soaking in water.     

Thermal properties of compounds possessing both solid-phase and gas-phase flame retardant potential

Effective additives are required to impart a measure of fire retardancy to polymeric materials used in a variety of applications. Traditionally, these have been gas-phase active additives, most commonly organohalogen compounds, or solid-phase active agents, often organophosphorus compounds. Organosphosphorus flame retardants are often very effective but may suffer from a cost disadvantage when compared with their organobromine counterparts. Organohalogen flame retardants are usually quite effective but their use is subject to several environmental concerns. The development of additives that could simultaneously promote both types of fire retardant action could make available flame retardants that are both more cost effective and more environmentally friendly than those currently in use. Several sets of compounds including bromoanilino triazine derivatives and bromoaryl phosphates with the potential to display both solid-phase and gas-phase flame retardant activity have been prepared and evaluated by a variety of thermal methods.     

Thermal decomposition of immobilized compounds for the generation of gaseous standard mixtures containing ammonia and amines

The thermal decomposition of phthalamic acid derivatives chemically bonded to the surface of silica gel was examined and utilized for the generation of single-component gaseous standard mixtures of ammonia, methylamine, diethylamine and triethylamine. The conditions of the thermal decomposition (temperature, time, diluent gas flow rate) were optimized to ensure complete liberation and rapid elution of the compounds from the bed of modified silica gel. The total amounts of these four compounds that can be released from unit mass of the modified silica gel are in the range of several mg.     

The formation of antimony oxychloride in flame retardant mixtures and its influence on flame retardant efficiency

Interaction of Sb₂O₃ with HCl vapour and chlorine-containing organic flame retardants in the presence and absence of polymers (polypropylene, polyethylene) has been studied at 473–773 K. It has been shown that SbOCl is formed in thermally degrading mixtures in the condensed phase. The influence of SbOCl formation on flame retardant efficiency is discussed.     

A novel intumescent flame retardant: Synthesis and application in ABS copolymer

A novel phosphorous-nitrogen structure containing intumescent flame retardant, poly(4,4-diaminodiphenyl methane spirocyclic pentaerythritol bisphosphonate) (PDSPB) was synthesized and characterized. Thermal stability and flammability properties of ABS/PDSPB composites were investigated by thermogravimetric analysis (TGA) and cone calorimeter test, respectively. The results showed that the addition of PDSPB enhanced the thermal stability and flame retardancy of ABS significantly. The weight of residues improved greatly with the addition of PDSPB. FTIR and SEM investigations revealed that the residual chars contain polyphosphoric or phosphoric acid, which plays an important role in the process of carbonization. The intumescent chars formed from PDSPB and ABS/PDSPB composites were intact, multicellular and strong. It is confirmed that the char structure was a critical factor for flame retardancy of ABS resin.     

Thermal degradation of fire retardant chloroparaffin-metal compound mixtures: Part II—Bismuth compounds

The mechanisms of reactions which occur on heating mixtures of Bi compounds and a chloroparaffin, which are suitable fire retardant additives for polymers, have been studied.BiCl₃, which is evolved at a high initial rate by reaction of Bi compounds with HCl eliminated by the chloroparaffin, has a strong catalytic effect on the dehydrochlorination process of the chloroparaffin itself. BiCl₃ evolution occurs in a two-stage process: a fast step characterised by a maximum rate at 300°C followed by a slower step which occurs between 300 and 500°C.     

Methods for the determination of phenolic brominated flame retardants, and by-products, formulation intermediates and decomposition products of brominated flame retardants in water

Brominated flame retardants (BFRs) are the chemicals of high importance within the REAch framework. In addition to polybrominated diphenyl ethers (PBDEs), hexabromocyclododecane (HBCD) and tetrabromobisphenol A (TBBPA), other BFRs such as bromophenols, intermediates in FR formulation like bromoanilines, and their brominated and non-brominated by-products such as bromoanisoles, bromotoluenes, bromoalkanes and 1,5,9-cyclododecatriene, respectively should be monitored and controlled because of their toxicity and their very low odour and taste thresholds, below sub-nanogram-per liter levels. In the present study several analytical methods for the simultaneous determination, i.e., combining one single sample treatment and one analysis step, of these compounds in water have been developed, optimized and evaluated. The methods involve a (pre-concentration)-extraction technique, such as liquid-liquid (LLE), solid-phase (SPE), headspace (HS) extraction or solid-phase microextraction (SPME), followed by gas chromatography (GC)-mass spectrometry (MS) analysis with either electron capture negative ionization (ECNI) or electron impact (EI) as ionization techniques. ECNI is more sensitive than EI for analytes with more than one bromine atom. HS and SPME were previously optimized by means of a multifactorial experimental design. Extraction temperature and the liquid/headspace volume ratio were the most significant factors in HS extraction. In SPME, the variables studied were the nature of the fiber, the mode of extraction and the extraction temperature. Polydimethylsiloxane (PDMS) fibers appeared to be more suitable than carboxen-polydimethylsiloxane (CAR-PDMS) for the analysis of the target compounds with more than one bromine atom. The extraction of 2,4-dibromoaniline was only achieved in a direct immersion mode, in which the optimal extraction temperature was 60 degrees C. The methods LLE-GC-(ECNI)MS, LLE-GC-(EI)MS, SPE-GC-(ECNI)MS, SPE-GC-(EI)MS, HS-GC-(EI)MS and SPME-GC-(EI)MS were evaluated in terms of linearity, precision, detection limits and trueness. All methods, with the exception of HS-GC-(EI)MS, were linear in a range of at least two orders of magnitude, giving recoveries above 75% and detection limits at the low ng/L level for most of the target analytes. SPE-GC-(ECNI)MS is the most sensitive and reliable method for the determination of most of the bromine compounds, whereas SPE-GC-(EI)MS is the most suitable to quantify the three isomers of 1,5,9-cyclododecatriene. Both methods together with SPME-GC-(EI)MS (for qualitative confirmation) were applied to water samples from the Western Scheldt (The Netherlands), where 2,6-dibromophenol and 2,4,6-tribromoanisole could be detected at levels higher than their respective odour thresholds.     

Recent developments in the analysis of brominated flame retardants and brominated natural compounds

This article reviews recent literature on the analysis of brominated flame retardants (BFRs) and brominated natural compounds (BNCs). The main literature sources are reviews from the last five years and research articles reporting new analytical developments published between 2003 and 2006. Sample pretreatment, extraction, clean-up and fractionation, injection techniques, chromatographic separation, detection methods, quality control and method validation are discussed. Only few new techniques, such as solid-phase microextraction (SPME) or pressurized liquid extraction (PLE), have been investigated for their ability of combining the extraction and clean-up steps. With respect to the separation of BFRs, the most important developments were the use of comprehensive two-dimensional gas chromatography for polybrominated diphenyl ethers (PBDEs) and the growing tendency for liquid-chromatographic techniques for hexabromocyclododecane (HBCD) stereoisomers and of tetrabromobisphenol-A (TBBP-A). At the detection stage, mass spectrometry (MS) has been developed as well-established and reliable technology in the identification and quantification of BFRs. A growing attention has been paid to quality assurance. Interlaboratory exercises directed towards BFRs have grown in popularity and have enabled laboratories to validate analytical methods and to guarantee the quality of their results. The analytical procedures used for the identification and characterization of several classes of BNCs, such as methoxylated polybrominated diphenyl ethers (MeO-PBDEs) (also metabolites of PBDEs), halogenated methyl or dimethyl bipyrroles (DBPs), are reviewed here for the first time. These compounds were generally identified during the routine analysis of BFRs and have received little attention until recently. For each topic, an overview is presented of its current status.     

Binary mixtures of metal compounds as flame retardants for organic polymers

Studies have been made of the effect on the flammability of thermoplastic polymers of the partial or total replacement of one metal compound by another in the presence also of a suitable halogen compound; particular attention has been paid to systems where the primary flame retardant is antimony(III) oxide. With each binary metal compound system investigated, ten different compositions have been chosen so as to provide a symmetrical arrangement of points within a triangular design; resulting calculated values of the limiting oxygen index for each polymer-flame retardant system for a given polymer are shown as a graphical contour analysis. Comprehensive studies of several systems show that both iron(III) oxide and aluminium oxide monohydrate can significantly enhance the flame-retardant action of antimony(III) oxide but that several other metal compounds, although not as effective as Sb₂O₃, may nevertheless be used as adequate partial replacements for it. The Fe₂O₃-SnO₂-H₂O system can also act as an effective flame retardant under certain conditions. The SnOZnO system perhaps best illustrates the importance of the polymer substrate and of the total additive loading as factors controlling the flame-retardant effectiveness. For all the systems studied, however, ABS is a much better substrate than HDPE. The results of a reasonably detailed study of the flame retardance conferred by several different compositions of a binary metal compound mixture give a much more reliable indication of the effects on polymer flammability of the constituent metal compounds than are obtained simply by replacement of a given concentration of one compound by another.     

A novel flame retardant containing phosphorus,nitrogen, and sulfur

In this article, a novel intumescent flame retardant (IFR) PNSFR containing three flame-retardant elements, phosphorus, nitrogen, and sulfur was designed and synthesized. Then a series of flame-retardant thermoplastic polyurethanes (TPU) were prepared using the PNSFR. The effects of the flame retardant on the flammability of TPU/PNSFR composites were investigated by limited oxygen index (LOI) and UL-94 vertical burning. The results showed that TPU containing 10 mass% PNSFR had the highest LOI value (36) and could reach the V-0 rating. The flame-retardant mechanism of PNSFR in TPU was also disclosed using thermogravimetric analysis (TG), scanning electron micrograph, TG-infared spectrometry, and Fourier transform infrared spectroscopy. The sulfur and phosphorus elements of PNSFR can be kept in residual char. Moreover, an optimal loading amount of the IFR in TPU is in favor of forming dense and continuous char layer to prevent heat transfer and the spread of flammable gases. The IFR PNSFR may find potential use for various flame-retardant polyurethanes.