Pyrolytic behavior of cellulose in presence of montmorillonite K10 as catalyst

Cellulose and cellulose/montmorillonite K10 mixtures of different ratio (9:1, 3:1, 1:1) were subjected to pyrolysis at temperatures from 350 to 500 °C with different heating rate (10 °C/min, 100 °C/s) to produce bio-oil and selected chemicals with high yield. The pyrolytic oil yield was in the range of 46–73.5 wt% depending on the temperature, the heating rate and the amount of catalyst. The non-catalytic fast pyrolysis at 500 °C gives the highest yield of bio-oil (84 wt%). The blending cellulose with increasing amount of montmorillonite K10 results in significant, linear decrease in bio-oil yield. The great influence of montmorillonite K10 amount on the distribution of bio-oil components was observed at 450 °C with a heating rate of 100 °C/s. The addition of catalyst to cellulose promotes the formation of 2-furfural (FF), various furan derivatives, levoglucosenone (LGO) and (1R,5S)-1-hydroxy-3,6-dioxabicyclo-[3.2.1]octan-2-one (LAC). Simultaneously, the share of levoglucosan (LG) in bio-oil decreases from 6.92 wt% and is less than 1 wt% when cellulose:MK10 (1:1, w/w) mixture at 450 °C is rapidly pyrolyzed. Additionally, several other compounds have been identified but in minor quantities. Their contributions in bio-oil also depend on the amount of catalyst.     

Production of bio-oil via fast pyrolysis of agricultural residues from cassava plantations in a fluidised-bed reactor with a hot vapour filtration unit

This article reports experimental results on fast pyrolysis of agricultural residues from cassava plantations, namely cassava rhizome (CR) and cassava stalk (CS), in a fluidised-bed fast pyrolysis reactor unit incorporated with a hot vapour filter. The objective of this research was to investigate the effects of reaction temperatures, biomass particle size and the use of simple hot vapour filtration on pyrolysis product yields and properties. Results showed that the optimum pyrolysis temperatures for CR and CS were 475 °C and 469 °C, which gave maximum bio-oil yields of 69.1 wt% and 61.4 wt% on dry biomass basis, respectively. The optimum particle size for bio-oil production in this study was 250–425 μm. The use of the hot filter led to a reduction of 6–7 wt% of bio-oil yield. Nevertheless, the filtered bio-oils appeared to have a better quality in terms of initial viscosity, solids content, ash content and stability.     

Scale-up of microwave heating process for the production of bio-oil from sewage sludge

A pilot-scale microwave heating apparatus was constructed for the production of bio-oil from sewage sludge, and the effects of important microwave processing parameters and chemical additives on the quality and yield of bio-oils were investigated. It was found that bio-oil was mainly formed at the pyrolysis temperature range of 200–400 °C. A higher heating rate (faster pyrolysis) not only increased the yield of bio-oil, but also improved the quality of bio-oil according to the elemental composition and calorific values. The maximum bio-oil yield was 30.4% of organic fraction, obtained from the pyrolysis of original sewage sludge at microwave radiation power of 8.8 kW and final pyrolysis temperature of 500 °C. All of five simple additives (KOH, H₂SO₄, H₃BO₃, ZnCl₂, and FeSO₄) reduced the bio-oil yield, but the composition and property of bio-oil varied with the additive types greatly. KOH, H₂SO₄, H₃BO₃ and FeSO₄ were found to improve the quality of bio-oils remarkably according to the calorific value, density, viscosity and carbon content of bio-oils, but ZnCl₂ treatment went against that. GC–MS analysis of the bio-oils showed that, alkali treatment promoted the formation of alkanes and monoaromatics, while acid treatment favored the formation of heterocyclics, ketones, alcohols and nitriles. Compared with sulfate slat FeSO₄, chloride salt ZnCl₂ was a better catalyst for selective catalytic pyrolysis of sewage sludge. The addition of ZnCl₂ only promoted the formation reactions of a few kinds of nitriles and ketones remarkably. It is technologically feasible to produce bio-oil form microwave-induced pyrolysis of sewage sludge by optimizing pyrolysis conditions and selecting appropriate additives.     

Characterization of the water-insoluble pyrolytic cellulose from cellulose pyrolysis oil

Water-insoluble pyrolytic cellulose with similar appearance to pyrolytic lignin was found in cellulose fast pyrolysis oil. The influence of pyrolysis temperature on pyrolytic cellulose was studied in a temperature range of 300–600 °C. The yield of the pyrolytic cellulose increased with temperature rising. The pyrolytic cellulose was characterized by various methods. The molecular weight distribution of pyrolytic cellulose was analyzed by gel permeation chromatography (GPC). Four molecular weight ranges were observed, and the M_w of the pyrolytic cellulose varied from 3.4 × 10³ to 1.93 × 10⁵ g/mol. According to the elemental analysis (EA), the pyrolytic cellulose possessed higher carbon content and lower oxygen content than cellulose. Thermogravimetric analysis (TGA) indicated that the pyrolytic cellulose underwent thermo-degradation at 127–800 °C and three mass loss peaks were observed. Detected by the pyrolysis gas chromatography–mass spectrometry (Py-GC/MS), the main pyrolysis products of the pyrolytic cellulose included saccharides, ketones, acids, furans and others. Fourier transforms infrared spectroscopy (FTIR) also demonstrated that the pyrolytic cellulose had peaks assigned to CO stretching and glycosidic bond, which agreed well with the Py-GC/MS results. The pyrolytic cellulose could be a mixture of saccharides, ketones, and their derivatives.     

Catalytic effects of copper(II) chloride and aluminum chloride on the pyrolytic behavior of cellulose

The cellulose without and with catalyst (CuCl₂, AlCl₃) was subjected to pyrolysis at temperatures from 350 to 500 °C with different heating rate (10 °C/min, 100 °C/s) to produce bio-oil and selected chemicals with high yield. The pyrolytic oil yield was in the range of 37–84 wt% depending on the temperature, the heating rate and the amount of metal chloride. The non-catalytic fast pyrolysis at 500 °C gives the highest yield of bio-oil. The mixing cellulose with both metal chlorides results with a significant decrease of the liquid product. The non-catalytic pyrolysis of cellulose gives the highest mass yield of levoglucosan (up to 11.69 wt%). The great influence of metal chloride amount on the distribution of bio-oil components was observed. The copper(II) chloride and aluminum chloride addition to cellulose clearly promotes the formation of levoglucosenone (up to 3.61 wt%), 1,4:3,6-dianhydro-α-d-glucopyranose (up to 3.37 wt%) and unidentified dianhydrosugar (MW = 144; up to 1.64 wt%). Additionally, several other compounds have been identified but in minor quantities. Based on the results of the GC–MS, the effect of pyrolysis process conditions on the productivity of selected chemicals was discussed. These results allowed to create a general model of reactions during the catalytic pyrolysis of cellulose in the presence of copper(II) chloride and aluminum chloride.     

Chemical composition of bio-oil produced by co-pyrolysis of biopolymer/polypropylene mixtures with K2CO3 and ZnCl2 addition

The chemical composition of liquid products of cellulose and lignin co-pyrolysis with polypropylene at 450 °C with and without the potassium carbonate or zinc chloride as an catalyst was investigated. The yield of liquid products of pyrolysis was in the range of 26–45 wt% and their form was liquid or semi-solid highly depending on the composition of sample and pyrolysis conditions. The potassium carbonate and zinc chloride addition to blends has also influenced the range of samples decomposition as well as the chemical composition of resulted bio-oils. All bio-oils from biopolymer and polypropylene mixtures were three-phase (water, oil and solid). While zinc chloride acted as catalyst, all bio-oils obtained from biopolymer and polypropylene mixtures were yellow liquids with well-separated water and oil phases. All analyses proved that the structure and quality of bio-oil strongly depends on both the composition of the blend and the presence of the additive. The FT-IR and GC–MS analyses of oils showed that oxygen functionalities and hydrocarbons contents highly depend on the composition of biomass/polypropylene mixture. Results confirmed the significant removal and/or transformation of oxygen containing organic compounds, i.e. levoglucosan, 1,6-anhydro-β-d-glucofuranose and phenol derivatives due to the zinc chloride presence during pyrolysis process. All analyses showed that zinc chloride as catalyst was generally much more effective for removal of hydroxyl and methoxy groups than was potassium carbonate. It was demonstrated in this study that catalysts used in present work lead to the increased char yield and improved the fuel quality of bio-oil.     

Micro-pyrolysis of technical lignins in a new modular rig and product analysis by GC–MS/FID and GC × GC–TOFMS/FID

A new offline-pyrolysis rig has been designed to allow multifunctional experiments for preparative and analytical purposes. The system conditions can be set and monitored, e.g. temperature, its gradients and heat flux. Some special features include (1) high heating rates up to 120 °C/s with pyrolysis temperatures up to 850 °C at variable pyrolysis times and (2) the selection of different atmospheres during pyrolysis. A complete mass balance of products and reactants (gas, liquids and solids) by gravimetric methods and sequential chromatographic analyses was obtained.The pyrolytic behaviour and the decomposition products of lignin-related compounds were studied under different conditions: heating rates (from 2.6 °C/s up to 120 °C/s), pyrolysis temperatures at 500 °C and 800 °C in different atmospheres (N₂, H₂, and mixtures of N₂ and acetylene). Kraft lignin, soda lignin, organosolv lignin, pyrolytic lignin from pine bio-oil, residues from biomass hydrolysis and fermentation were studied.The obtained pyrolysis products were classified into three general groups: coke, liquid phase and gas phase (volatile organic compounds (VOC) and permanent gases). The liquid fraction was analysed by GC–MS/FID. In addition, comprehensive two-dimensional GC was applied to further characterise the liquid fraction. VOCs were semi-quantified by a modified headspace technique using GC–MS/FID analysis. The micro-pyrolysis rig proved to be an efficient and useful device for complex pyrolysis applications.     

Pyrolysis of sweet orange (Citrus sinensis) dry peel

Three different products were obtained from the pyrolysis of dry peel sweet orange: bio-oil, char and non-condensable gases. The yield of each product was determined. The bio-oil was characterized by GC–MS to determine that can be used as a renewable source of valuable industrial chemicals or as a source of energy, high heating value was calculated by Channiwala and Parikh correlation based on Dulong's Formula.Thermogravimetric analysis at 1, 5, 10, 20, and 40 °C/min, shows three different overlapped steps resulting in an average mass loss of ∼80% within the temperature range of 114–569 °C. The bench scale pyrolysis experiments, produces average yields of 53.1, 21.1 and 25.8 wt.% for bio-oil, char and gases, respectively. Bio-oil characterization by GC–MS and FTIR identified limonene as its main component while other identified compounds included δ-limonene, alcohols, phenols, benzene, toluene, xylene and carboxylic acids.     

The effects of temperature on product yields and composition of bio-oils in hydropyrolysis of rice husk using nickel-loaded brown coal char catalyst

Hydropyrolysis of rice husk was performed using nickel-loaded Loy Yang brown coal char (Ni/LY) catalyst in a fluidized bed reactor at 500, 550, 600 and 650 °C with an aim to study the influence of catalyst and catalytic hydropyrolysis temperature on product yields and the composition of bio-oil. An inexpensive Ni/LY char was prepared by the ion-exchange method with nickel loading rate of 9 ± 1 wt.%. Nickel particles which dispersed well in Loy Yang brown coal char showed a large specific surface area of Ni/LY char of 350 m²/g. The effects of catalytic activity and hydropyrolysis temperature of rice husk using Ni/LY char were examined at the optimal condition for bio-oil yield (i.e., pyrolysis temperature 500 °C, static bed height 5 cm, and gas flow rate 2 L/min without catalyst). In the presence of catalyst, the oxygen content of bio-oil decreased by about 16% compared with that of non-catalyst. Raising the temperature from 500 to 650 °C reduced the oxygen content of bio-oil from 27.50% to 21.50%. Bio-oil yields decreased while gas yields and water content increased with increasing temperature due to more oxygen being converted into H₂O, CO₂, and CO. The decreasing of the oxygen content contributed to a remarkable increase in the heating value of bio-oil. The characteristics of bio-oil were analyzed by Karl Fischer, GC/MS, GPC, FT-IR, and CHN elemental analysis. The result indicated that the hydropyrolysis of rice husk using Ni/LY char at high temperature can be used to improved the quality of bio-oil to level suitable for a potential liquid fuel and chemical feedstock.     

Bio-oil from fast pyrolysis of rice husk: Yields and related properties and improvement of the pyrolysis system

Rice husk was fast pyrolysed at temperatures between 420 °C and 540 °C in a fluidized bed, and the main product of bio-oil is obtained. The experimental result shows that the highest bio-oil yield of 56 wt% was obtained at 465 °C for rice husk. Chemical composition of bio-oil acquired was analyzed by GC–MS and its heat value, stability, miscibility and corrosion characteristics were determined. These results showed that bio-oil obtained can be directly used as a fuel oil for combustion in a boiler or a furnace without any upgrading. Alternatively, the fuel can be refined to be used by vehicles. Furthermore, the energy performance of the pyrolysis process was analyzed.     

Dibutyltin dimethoxide and BINAP · silver(I) complex-catalyzed asymmetric aldol reaction of alkenyl trichloroacetates with aldehydes

A catalytic asymmetric aldol reaction of alkenyl trichloroacetates with aldehydes was achieved using dibutyltin dimethoxide and BINAP · silver(I) complex as catalysts in a mixed solvent consisting of THF and MeOH. Various optically active β-hydroxy ketones were diastereoselectively obtained not only from aromatic and α,β-unsaturated aldehydes but also from an aliphatic aldehyde with good enantioselectivity up to 92% ee.     

Analytical pyrolysis studies of corn stalk and its three main components by TG-MS and Py-GC/MS

The pyrolysis behaviors of corn stalk and its three real components (i.e. hemicellulose, cellulose, and lignin) have been investigated with the techniques of TG-MS and Py-GC/MS. The thermal behavior and the evolution profiles of major volatile fragments from each sample pyrolysis have been discussed in depth, while paying close attention to the impact and contributions of each component on the raw material pyrolysis. It was found that pyrolysis of the corn stalk was a comprehensive reflection of its three main components both on thermogravimetric characteristics and on products distribution and their formation profiles. Hemicellulose definitely made the greatest contribution to the formation of acids and ketones at around 300 °C. Cellulose was more dedicated to the products of furans and small molecule aldehydes in a short temperature range 320–410 °C. While lignin mainly contributed to produce phenols and heterocyclic compounds over a wider temperature range 240–550 °C. The experimental results obtained in the present work are of interest for further studies on selective fast pyrolysis of biomass into energy and chemicals.     

Color,flavor, and sensory characteristics of gamma-irradiated salted and fermented anchovy sauce

Color, flavor, and sensory characteristics of irradiated salted and fermented anchovy sauce were investigated. The filtrate of salted and fermented anchovy was irradiated at 0, 2.5, 5, 7.5, and 10 kGy. After irradiation, Hunter’s color values were increased, however, the color values were gradually decreased in all samples during storage. Amount of the aldehydes, esters, ketones, S-containing compounds, and the other groups were increased up to 7.5 kGy irradiation, then decreased at 10 kGy (P<0.05), while the alcohols and furan groups were increased by irradiation. Different odor patterns were observed among samples using electronic nose system analysis. Gamma-irradiated samples showed better sensory score and the quality was sustained during storage. In conclusion, gamma irradiation of salted and fermented anchovy sauce could improve its sensory quality by reducing typical fishy smell.     

Pyrolytic behaviour of different biomasses (angiosperms) (maize plants,straws, and wood) in low temperature pyrolysis

The thermal degradation of agricultural products and by-products (two kinds of maize plants, wheat, and barley straw) has been investigated by means of thermogravimetric/mass spectrometric analysis at heating rates from 1 to 10 °C/min. Large differences were found in the pyrolytic behaviour of the untreated samples, mainly caused by the high content of inorganics (ash content of about 4–6 wt%). These differences could be reduced by washing the samples with cold water. A kinetic model based on the formal kinetic parameters for the pyrolysis of the main components (hemicelluloses, lignin, and cellulose) and their degradable amounts was applied. To reduce the complexity of the model, only largely ash reduced samples were used. The formal kinetic parameters for the main components of barley straw and Gavott were individually determined. Although, different monomeric lignin degradation products were found for the angiosperms of grassy biomass in comparison to woody biomass, the formal kinetic parameters for lignin degradation are similar. The transferability of the formal kinetic parameters was successfully tested by applying them to a different straw type (wheat) and to a different maize cultivar (Doge) using the results of the biochemical analysis for the main components (hemicelluloses, lignin, and cellulose).     

Pyrolysis of cohesive meat and bone meal in a bubbling fluidized bed with an intermittent solid slug feeder

Meat and bone meal (MBM) is a mass-produced by-product of the meat rendering industry. It has great potential as a feedstock for the production of bio-fuels. Meat and bone meal, however, is a highly cohesive and temperature sensitive material and has traditionally been found to be very difficult, if not impossible, to feed properly into pyrolysis reactors or bubbling fluidized beds. This study showcases an application of the ICFAR intermittent solid slug feeder technology and its capability of successfully feeding the MBM regularly at an average feeding rate of 0.34 g/s into the reactor.A highly automated and instrumented fast pyrolysis pilot plant has been used to process meat and bone meal residues and to operate within a wide range of temperatures (450–600 °C). This is the first study dealing with the pyrolysis of pure meat and bone meal at various operating conditions continuously fed into a laboratory-scale fluidized bed reactor. All liquid and solid products have been analyzed (yields, HHV, GC–MS, elemental analysis, and ash mineral analysis). The homogenous bio-oil produced is an attractive fuel with a significant high heating value (HHV) of 31.5 MJ/kg and an average liquid yield of 43 wt% at 550 °C. The highest water-free HHV (36.7 MJ/kg) was found at 500 °C, with a liquid yield of 35 wt% at this temperature. The optimized pyrolysis temperature, at which the heat from the gas combustion can provide the heat required for processing MBM, while maximizing the bio-oil liquid yield and process energy yield, is 550 °C. Under these conditions, the pyrolysis process energy yield is 91%.The study also demonstrates a new technique to accurately determine the heat of pyrolysis reaction energy required by the process, using a non-invasive water calibration method.     

Pyrolysis of lignin extracted from prairie cordgrass,aspen, and Kraft lignin by Py-GC/MS and TGA/FTIR

A study is undertaken to assess the effectiveness of lignin extracted from prairie cordgrass as a pyrolysis feedstock. The effects of variability of lignin source on fast and slow pyrolysis products are also investigated. To accomplish these goals, Py-GC/MS and TGA/FTIR are employed in the pyrolysis of three types of lignin: prairie cordgrass (PCG) lignin extracted from prairie cordgrass, aspen lignin extracted from aspen trees (hardwood), and synthetic Kraft lignin. Fast pyrolysis results from Py-GC/MS show that for PCG lignin, only ten of the detected compounds have relative peak area percentiles that exceed 2% and make up over 52% of the total area. For aspen lignin, excluding butanol that is used in the extraction process, only eight compounds are found to have relative peak areas exceeding 2% that make up over 52% of the total area. For Kraft lignin, only eight compounds exceeding 2% are found to make up more than 45% of the total area. Both techniques, Py-GC/MS and TGA/FTIR, indicate that PCG lignin releases more alkyls than aspen and Kraft lignin. TGA/FTIR results indicate that PCG lignin also releases by far the most light volatile products (<200 °C) while producing the least amount of char among the three types of lignin studied. These characteristics make PCG lignin a good choice in producing good quality bio-oil and thus decreasing upgrade requirements. Py-GC/MS results conclude that aspen lignin produces significantly more pyrolytic products than PCG lignin. This is indicative of the potential of aspen lignin to result in higher conversion rates of bio-oil than the other two lignins.     

Highly diastereo- and enantioselective direct aldol reaction under solvent-free conditions

An efficient, solvent-free protocol for the asymmetric aldol reaction between aldehydes and ketones using prolinamides 1–4 as organocatalysts is reported. Catalysts 2–4, in the presence of TFA (the ratio of catalyst and TFA = 1/1.5), proved to be excellent catalysts, giving the aldol products between aromatic aldehydes and ketones with nearly perfect diastereo- and enantioselectivities (up to >99:1 dr and >99% ee). This catalytic system can also be applied in the cross-aldol reaction of isatin with ketones and the Michael reaction between cyclohexane and nitroalkenes. A mechanism is proposed to account for the formation of the major enantiomer in this reaction.     

Bio-oil from Jackfruit Peel Waste

Fossil fuels such as petroleum, charcoal, and natural gas sources are the main energy sources at present, but considering their natural limitation in availability and the fact that they are not renewable, there exists a growing need of developing bio-fuel production. Biomass has received considerable attention as a sustainable feedstock that can replace diminishing fossil fuels for the production of energy, especially for the transportation sector. JackfruitwasteisabundantinIndonesiamake itpotentiallyas one of thegreenrefineryfeedstockforthe manufacture ofbio-fuel.As intermediate of bio-fuel,jackfruitpeelsisprocessed intobio-oil. Pyrolysis, a thermochemical conversion process under oxygen-absent condition is an attractive way to convert biomass into bio- oil.In this study, the pyrolysis experiments were carried out ina fixed-bedreactor at a range of temperature of400-600 °C, heating rate range between 10-50 °C/min, and a range of nitrogen flow between 2-4litre/min. The aims of this work were to explore the effects of pyrolysis conditions and to identify the optimum condition for obtaining the highest bio-oil yield.The effect of nitrogen flow rate and heating rate on the yield of bio-oil were insignificant. The most important parameter in the bio-oil production was the temperature of the pyrolysis process.The yield of bio-oil initially increased with temperature (up to 550 °C) then further increase of temperature resulting in the decreased of bio-oil yield. Results showed that the highest bio-oil yield (52.6%)wasobtainedat 550 °C with nitrogen flow rate of 4L/min and heating rate of 50 °C/min. The thermal degradation of jackfruit peel was also studied using thermogravimetric analysis (TGA). Gas chromatography (GC-MS) was used to identify the organic fraction of bio-oil. The water content in the bio-oil product was determined by volumetric Karl-Fischer titration. The physicochemical properties of bio-oil produced from pyrolysis of jackfruit peels such as gross calorific value, pH, kinematic viscosity, density, sulfur content, ash content, pour point and flash point were determined and compared to ASTM standard of bio-oil (ASTM 7544).     

Effect of reaction conditions on hydrothermal degradation of cornstalk lignin

Cornstalk lignin was hydrothermally depolymerized at mild conditions in ethanol–water for producing value-added phenolics. The effects of residence time (from 30 min to 180 min), reaction temperature (from 498 K to 573 K) and concentration of ethanol (from 0% to 95% vol.) on yields of liquid products and phenolic compounds were studied in detail. The optimal conditions of 523 K, 90 min and 65% vol. ethanol–water resulted in the highest yield of liquid products (∼70 wt.%). The liquid products were analyzed by gas chromatography–mass spectrometry (GC–MS) to confirm the presence of primarily heterocycle (2,3-dihydrobenzofuran) and phenolics (such as ethylphenol, guaiacol, ethylguaiacol and syringol). Reaction conditions had significant effects on yield and composition of liquid products.     

Selective pyrolysis of Organosolv lignin over zeolites with product analysis by TG-FTIR

Organosolv lignin has been selected to investigate the thermal behavior of lignin over zeolites by using a thermogravimetric analyzer coupled with a Fourier-transform infrared spectrometer (TG-FTIR). The chemical structure of this lignin has been determined by ¹H NMR to obtain the distribution of main functional groups such as methoxyl groups and free aliphatic and phenolic hydroxyl groups. All three zeolite catalysts tested, HZSM-5, H-β, and USY, exerted significant influences on the dehydration reaction in the initial stage, the deoxygenation reaction of oxygenated compounds such as methanol and phenols, and the char-forming process during lignin pyrolysis in the range 30–800 °C. The dehydration reaction was enhanced in the order USY > HZSM-5 > H-β, while char formation was suppressed in the reverse order. The presence of HZSM-5 and H-β catalyzed the conversion of both oxygenated compounds and chars into the low-molecular-weight gases CO, CO₂, and methane. The addition of USY clearly aided decomposition of the oxygenated compounds, but had little effect on the char degradation.