FCC汽油二次裂化增产丙烯过程中主要影响因素的研究

利用提升管中试实验装置,研究了催化汽油二次裂化制丙烯过程中热裂化、氢转移反应的特点和影响因素,给出了不同反应条件对丙烯选择性的影响,考察了丙烯选择性最大点处热裂化反应、氢转移反应的变化。研究结果表明,采用适当的反应温度和剂油比以及缩短反应时间能有效抑制热裂化反应和氢转移反应的发生,提高丙烯的选择性。     

Cr改性USY分子筛提高裂化催化剂的异构化性能

在催化裂化过程中,烷烃分子在酸性催化剂表面进行一系列的反应,其中氢转移反应能导致汽油中的烯烃质量分数降低,而异构化、环化、芳构化反应则改善裂化产品的分布,对提高裂化汽油的辛烷值有明显的效果。为了解决我国裂化汽油中烯烃质量分数过高的问题,目前大多数催化裂化装置都采用了降烯烃裂化催化剂,以氢转移反应活性高的REUSY分子筛作为裂化催化剂的活性组分。但由于REUSY分子筛的异构化活性较低,因此裂化汽油的辛烷值有所下降,需要对裂化汽油进行加氢异构化处理。若直接对裂化催化剂进行改性,提高其异构化反应活性,     

全氢菲在分子筛催化剂上环烷环开环反应的研究

在小型固定流化床(FFB)装置上考察了Y与ZSM-5分子筛催化剂以及Y分子筛催化剂上温度、剂油比对全氢菲裂化环烷环开环反应的影响。结果表明,全氢菲在分子筛催化剂上通过环烷环开环反应生成环己烷、十氢萘等单环或双环环烷烃;单环或双环环烷烃进一步侧链断裂生成2-甲基戊烷、甲基己烷等异构烷烃等,异构化生成二甲基环戊烷、甲乙基环戊烷等烷基环戊烷,氢转移生成苯、甲苯、二甲苯等烷基苯,进行深度氢转移反应生成萘、烷基萘等双环芳烃;另外,全氢菲也会通过脱氢缩合生成菲、芘等三环以上芳烃甚至焦炭等。由于扩散和吸附性能的影响,其裂化开环反应的选择性在Y分子筛催化剂上比在ZSM-5分子筛催化剂上高。因此,全氢菲环烷环开环与脱氢缩合反应的相对比例(s(NRO)/s(DHC))在Y分子筛催化剂上较高;在Y分子筛催化剂上,温度为475~550 ℃、剂油比为3.0~9.0,反应温度升高或者剂油比增加,双分子氢转移以及脱氢缩合反应增强,导致环烷环开环反应产物选择性降低。     

大庆蜡油催化裂化过程中的质子化裂化反应

在小型固定流化床装置上采用酸性催化剂进行了多系列不同反应深度的催化裂化实验,对大庆VGO催化裂化过程中发生的质子化裂化反应进行了初步的研究。在重质油的催化裂化过程中会出现二次质子化裂化反应。二次质子化裂化反应主要是由于汽油中烷烃重新在酸性催化剂上形成五配位正碳离子随后分解所造成,其产生的原因主要是由于反应后期催化剂对反应中间产物的选择性吸附改变所致。二次质子化裂化反应对温度不敏感。大庆VGO在500℃下反应时二次质子化裂化反应约占整个质子化裂化反应的60%。     

氢压对烷烃异构化与裂化反应的不同影响

本文考察了氢压对C_(12)—C_(20)烷烃异构化与裂化的影响.指出在“裂化型”催化剂上氢压有利于正构烷的裂化反应;在“异构化型”催化剂上氢压阻抑正构烷的裂化与异构化反应,而对异构烷的裂化则无阻抑作用.根据实验结果与文献数据,讨论了在双重性催化剂上烷烃异构化与裂化反应的机理,并指出作者所提出的“混合历程”比之Pier的“串行历程”能更合理地解释烷烃的裂化与异构化反应,以及氢压对它们的影响.     

预裂化理论研究:基质表面酸性位类型及不同类型酸性位接触顺序对裂化过程小分子烯烃收率的影响

在区分氢负离子转移反应与氢转移反应、非选择性氢转移反应与总的氢转移反应的情况下,通过合成物性相近但酸性不同的氧化铝,用以作为裂化催化剂基质材料,在固定床反应器上考察了催化裂化过程,基质酸性位类型及基质表面Lewis及Brönsted酸性位接触顺序对小分子烯烃(丙烯、丁烯)收率的影响。结果表明,催化裂化生成小分子烯烃过程中,分子筛与基质所呈现出的反应特点存在较大的区别,前者活性虽高,但总的氢转移反应活性过强。基质材料裂化活性虽低但其表面以氢负离子转移反应为主,反应路径角度更有利于小分子烯烃收率的提高。另外,基质表面存在Brönsted酸性位,或原料油首先与基质表面Lewis酸性位相接触再与Brönsted酸性位反应的预裂化过程,会在促进裂化反应发生的同时抑制总的氢转移反应,更有利于小分子烯烃收率的提高。     

供氢(氘)剂在减压渣油四组分裂化中的作用及其同位素效应

研究了辽河减渣四组分在微型高压釜内中临氮热裂化、临氢热裂化和临氢催化加氢反应,考察了供氢剂或供氘剂对上述反应的影响。结果表明,临氮热裂化时沥青质是大量生焦的物种,胶质的生焦能力不显著,芳香分、饱和分不生焦;临氢热裂化沥青质生焦量减少,胶质很少生焦,芳香分和饱和分不生焦;临氢催化加氢时,辽河减渣四组分在临氢反应基础之上,生焦量进一步降低。辽河减渣四组分在临氮热裂化、临氢热裂化和临氢催化加氢过程中添加供氢剂或供氘剂后,生焦反应得到显著抑制,相比之下供氢剂的作用更为明显。三种氢源都具有抑制渣油四组分缩合或缩聚反应的作用。渣油四组分从供氢剂或供氘剂中获得氢（氘）的能力不同,沥青质>胶质>芳香分≈饱和分。就同一组分而言,供氢剂或供氘剂的表观供氢（氘）率随反应条件不同而不同,临氮热裂化> 临氢热裂化>临氢催化加氢过程。供氢剂与供氘剂在所有的过程中都存在明显的动力学效应,并且这个动力学效应随加工环境的不同而变化,在临氮热裂化过程中动力学同位素效应明显。在临氢热裂化过程,尤其是催化加氢裂化过程中动力学效应逐渐变得不明显。2H-NMR分析表明,氘代四氢萘的环烷环中的α位比β位的脱氢选择性高,氘代四氢萘脱氢选择性大小的顺序为：临氮热裂化>临氢热裂化>临氢催化加氢过程。     

十氢萘在分子筛催化剂上的开环反应研究

在小型固定流化床(FFB)装置中研究了Y分子筛与ZSM-5分子筛催化剂上的十氢萘裂化开环反应性能,考察了温度和剂油比对Y分子筛开环反应催化性能的影响。结果表明,十氢萘在分子筛催化剂上通过环烷环开环反应生成丙烷、丙烯、丁烷、丁烯、甲基戊烷和环戊烷、环己烷等非芳烃以及苯、C_1~4烷基取代苯等单环芳烃,并通过脱氢缩合反应生成四氢萘、萘、甲基萘和菲、芘等多环芳烃甚至焦炭等。由于扩散和吸附性能的影响,ZSM-5分子筛催化剂的裂化开环反应选择性比Y分子筛催化剂的高,因此,十氢萘环烷环开环与脱氢缩合反应的相对比例(NRO/DHC)在ZSM-5分子筛催化剂上较高。在Y分子筛催化剂上,温度为450~550 ℃、剂油比为3~9,反应温度升高或者剂油比增加,双分子氢转移以及脱氢缩合反应增强,从而导致环烷环开环产物选择性降低。     

委内瑞拉减压渣油供氢热转化基础研究

在热反应装置上考察了委内瑞拉合成原油减压渣油的供氢热转化与常规减黏裂化两种过程,利用显微镜观察了这两种反应体系的相态变化规律,研究了两种生成油的安定性并对两种残渣油的四组分组成进行了分析。结果表明,在反应温度为425℃时,随着反应时间的延长,采用显微镜能够清晰观察到无定型小体形成、长大及聚集的相态变化历程,两种过程残渣油的胶质与沥青质含量均呈下降趋势;相比常规减黏裂化,供氢热转化过程中供氢剂能够抑制无定型小体的长大、延缓相分离、抑制焦的形成、改善生成油安定性。     

委内瑞拉常压渣油供氢热转化研究

采用高压釜研究了委内瑞拉常压渣油的常规减黏裂化与供氢热转化过程。结果表明,相比常规减黏裂化而言,供氢热转化过程中的供氢剂能够抑制气体产物、沥青质以及焦的形成,后者的气体收率比前者低0.5%~1.2%,生焦率低0.02%~0.98%,残渣油沥青质含量低0.6%~1.3%;在反应温度425℃、反应时间5~20 min条件下,供氢热转化过程的总降黏率、净降黏率变化分别为46.1%~54.8%、10.2%~33.0%;供氢热转化过程的较佳反应条件为425℃、5 min,此条件下供氢热转化生成油斑点实验等级为一级(ASTM D4740),运动黏度(50℃)为185.5 mm²/s,净降黏率为26.4%,满足了船运的基本要求。     

Catalytic reactions of C4 hydrocarbons on the fluid catalytic cracking catalyst

利用小型固定流化床实验装置,对C4烃类在催化裂化催化剂上催化转化反应规律进行了实验研究,考察了不同反应温度及空速对C4烃类催化转化反应的产物分布和组成的影响。实验结果表明,催化裂化催化剂对C4烃类具有一定芳构化和裂化性能,在适宜的反应条件下,可增产芳烃和丙烯;在C4烃类催化转化过程中,丁烯是主要的反应物,而丁烷几乎不反应;低反应温度有利于增产芳烃,高反应温度有利于增产丙烯。较低的空速对增产芳烃和丙烯都有利。根据双分子反应机理和反应结果,建立了C4烃类在催化裂化催化剂上催化转化过程的反应网络。对C4烃类催化转化历程分析表明,中间产物碳五和碳六烯烃较弱的二次裂化性能是C4烃类在催化裂化催化剂上催化转化过程中乙烯和丙烯产率较低的主要原因。     

Effects of Temperature and Catalyst to Oil Weight Ratio on the Catalytic Conversion of Heavy Oil to Propylene Using ZSM-5 and USY Catalysts

It is useful for practical operation to study the rules of production of propylene by the catalytic conversion of heavy oil in FCC (fluid catalytic cracking). The effects of temperature and C/O ratio (catalyst to oil weight ratio) on the distribution of the product and the yield of propylene were investigated on a micro reactor unit with two model catalysts, namely ZSM-5/Al2O3 and USY/Al2O3, and Fushun vacuum gas oil (VGO) was used as the feedstock. The conversion of heavy oil over ZSM-5 catalyst can be comparable to that of USY catalyst at high temperature and high C/O ratio. The rate of conversion of heavy oil using the ZSM-5 equilibrium catalyst is lower compared with the USY equilibrium catalyst under the general FCC conditions and this can be attributed to the poor steam ability of the ZSM-5 equilibrium catalyst. The difference in pore topologies of USY and ZSM-5 is the reason why the principal products for the above two catalysts is different, namely gasoline and liquid petroleum gas (LPG), repspectively. So the LPG selectivity, especially the propylene selectivity, may decline if USY is added into the FCC catalyst for maximizing the production of propylene. Increasing the C/O ratio is the most economical method for the increase of LPG yield than the increase of the temperature of the two model catalysts, because the loss of light oil is less in the former case. There is an inverse correlation between HTC (hydrogen transfer coefficient) and the yield of propylene, and restricting the hydrogen transfer reaction is the more important measure in increasing the yield of propylene of the ZSM-5 catalyst. The ethylene yield of ZSM-5/Al2O3 is higher, but the gaseous side products with low value are not enhanced when ZSM-5 catalyst is used. Moreover, for LPG and the end products, dry gas and coke, their ranges of reaction conditions to which their yields are dependent are different, and that of end products is more severe than that of LPG. So it is clear that maximizing LPG and propylene and restricting dry gas and coke can be both achieved via increasing the severity of reaction conditions among the range of reaction conditions which LPG yield is sensitive to.     

催化剂和供氢剂对渣油模型化合物裂化反应选择性的影响

供氢剂与分散性催化剂协同作用对于传统的煤液化体系和渣油加氢裂化体系非常重要。通过活化分子氢及煤分子，使液化反应在较低的温度下进行以减少副反应，继而提高氢转移效率，增加液体产物产率。供氢剂和催化剂起促进煤分子裂化的作用。将供氢剂与催化剂的协同作用应用于渣油加     

Catalytic cracking of polyethylene waste in horizontal tube reactor

In this study catalytic and thermal cracking of polyethylene waste were investigated in continued tube reactor system. HZSM-5 and equilibrium FCC type catalysts were tested. Both the resistance to deactivation and the regeneration process of the catalyst were studied. Reaction temperature of 545 °C and residence time of 20 min were used during the cracking treatment. The reaction products were analyzed and the textural properties of catalysts were also determined. It was found that after the first reaction run the FCC catalyst lost 75% of its cracking activity, in case of HZSM-5 the rate of deactivation was higher. The cracking activity of catalyst could be improved by regeneration process with only 2-3% compared to the coked catalyst. The isomerisation effect of the catalysts was also observed. The effect of coked FCC catalyst could be improved by the regeneration process with 50% in case of HZSM-5 it was only 25%.     

Thermal and catalytic degradation of pyrolytic oil from pyrolysis of municipal plastic wastes

Thermal and catalytic degradation of pyrolytic oil obtained from the commercial rotary kiln pyrolysis plant for municipal plastic waste was studied by using fluid catalytic cracking (FCC) catalyst in a bench scale reactor. The characteristics of raw pyrolytic oil and also thermal and catalytic degradation of pyrolytic oil using FCC catalyst (fresh and spent FCC catalyst) under rising temperature programming was examined. The experiments were conducted by temperature programming with 10 °C/min of heating rate up to 420 °C and then holding time of 5 h. During this programming, the sampling of product oil was conducted at a different degradation temperature and also different holding time. The raw pyrolytic oil showed a wide retention time distribution in GC analysis, from 5 of carbon number to about 25, and also different product characteristics with a comparison of those of commercial oils (gasoline, kerosene and diesel). In thermal degradation, the characteristics of product oils obtained were influenced by reaction temperature under temperature programming and holding time in the reactor at 420 °C. The addition of FCC catalyst in degradation process showed the improvement of liquid and gas yield, and also high fraction of heavy hydrocarbons in oil product due to more cracking of residue. Moreover, the characteristic of oil product in catalytic degradation using both spent and fresh FCC catalysts were similar, but a relatively good effect of spent FCC catalyst was observed.