一种适用于生物油低温制氢的碳纳米纤维促进的镍催化剂

氢气作为一种高热值的清洁能源广泛地应用于工业中. 研究证明: 生物质通过化学过程可以转化为多种气体燃料(氢气), 液体燃料以及高附加值的化学品. 生物质作为一种环境友好型再生洁净能源, 其研究越来越受到关注. 本文旨在探讨利用生物油为原料, 通过水蒸汽重整方法制备富氢合成气的过程. 利用均匀浸渍的方法制备了一种高分散的碳纳米纤维促进的镍(Ni/CNFs)催化剂, 并将普通的Al₂O₃作为载体的Ni/Al₂O₃催化剂和Ni/CNFs作对比. 研究了重整温度以及水蒸汽和碳摩尔比(n_S/n_C)对生物油水蒸汽重整制氢的影响. 结果表明: 碳纳米纤维作为载体用于生物油水蒸汽重整制氢的效果要远优于普通的Al₂O₃载体, 利用22% Ni/CNFs 催化剂时, 在实验温度范围内(350-550℃), 最高生物油转化率和氢气产率分别达到了94.7%和92.1%, 通过研究重整条件以及对催化剂进行表征探讨了生物油在水蒸汽重整过程中催化剂的构效关系.     

在Ni/HZSM-5催化剂上低温水蒸汽重整生物油制氢

We investigated high catalytic activity of Ni/HZSM-5 catalysts synthesized by the impregna-tion method, which was successfully applied for low-temperature steam reforming of bio-oil. The influences of the catalyst composition, reforming temperature and the molar ratio of steam to carbon fed on the stream reforming process of bio-oil over the Ni/HZSM-5 catalysts were investigated in the reforming reactor. The promoting effects of current passing through the catalyst on the bio-oil reforming were also studied using the electrochemical catalytic re-forming approach. By comparing Ni/HZSM-5 with commonly used Ni/Al₂O₃ catalysts, the Ni₂₀/ZSM catalyst with Ni-loading content of about 20% on the HZSM-5 support showed the highest catalytic activity. Even at 450 oC, the hydrogen yield of about 90% with a near complete conversion of bio-oil was obtained using the Ni₂₀/ZSM catalyst. It was found that the performance of the bio-oil reforming was remarkably enhanced by the HZSM-5 supporter and the current through the catalyst. The features of the Ni/HZSM-5 catalysts were also investigated via X-ray diffraction, inductively coupled plasma and atomic emission spectroscopy, hydrogen temperature-programmed reduction, and Brunauer-Emmett-Teller methods.     

Ni/Al2O3改性催化剂催化重整生物油模拟物制氢研究

制备了Ni/Al₂O₃、Ni-Cu/Al₂O₃、Ni-Co/Al₂O₃和Ni-Co-Cu/Al₂O₃催化剂,研究了Co和Cu对生物油水蒸气催化重整的影响。实验表明,Co 能促进水汽变换(WGS)反应,提高氢气的产率,Cu能抑制反应中焦炭的形成,提高催化剂的稳定性。对催化剂Ni-Co-Cu/Al₂O₃进行工艺条件考察,当900 ℃、水油比为6 g/g、质量空速(WHSV)为1 h^-1时,碳选择性达到87.5%,氢气产率达到84.2%,潜在氢气产率达到92.4%。     

Steam reforming of ethylene glycol over Ni-based catalysts: the effect of K

The effect of K on the activities of Ni/Al₂O₃ catalysts in steam reforming of ethylene glycol was investigated. Ni/Al₂O₃ catalysts were prepared by incipient wetness impregnation and co-precipitation methods. The addition of K was achieved using an incipient wetness impregnation method. The prepared catalysts were characterized by N₂ physisorption, inductively coupled plasma-atomic emission spectroscopy, X-ray diffraction, temperature-programmed reduction, and scanning electron microscopy. Irrespective of the preparation method, the promotional effect of K was observed and the optimum K content (~5 wt%) was verified for K-promoted Ni/Al₂O₃ catalysts. The addition of K to the Ni–Al₂O₃ catalyst prepared by co-precipitation led to higher catalytic activity than addition of K to the Ni/Al₂O₃ catalyst prepared by incipient wetness impregnation.     

负载Ni催化剂用于乙二醇蒸汽重整制氢催化性能研究

采用等体积浸渍法和共沉淀法制备了Ni催化剂,在固定床反应器上考察了Ni负载量、焙烧温度、反应温度等因素对乙二醇低温重整制氢反应活性和选择性的影响。应用X射线衍射、氮物理吸附、H₂程序升温还原等技术对负载型Ni催化剂进行了表征。结果表明,共沉淀法制备的Ni/CeO₂催化剂具有较小的NiO颗粒与CeO₂载体颗粒粒径,催化活性较高。添加少量氧化钴到Ni/CeO₂催化剂中可使H₂收率达72.6%,EG转化率达93.1%。在CeO₂中添加Al₂O₃能提高负载Ni催化剂的活性,乙二醇转化率达94.0%,H₂收率达67.0%;但添加SiO₂则使其活性明显变差。     

Effect of preparation method on structural characteristics and propane steam reforming performance of Ni–Al2O3 catalysts

Propane steam reforming was studied over Ni–Al₂O₃ catalysts that were prepared by a conventional impregnation (IM) method and a one-step sol–gel (SG) technique. Both Ni–Al₂O₃ catalysts showed similar initial activity. However, IM-Ni–Al₂O₃ deactivated severely with time-on-stream of propane steam reforming. The catalyst prepared using a SG technique demonstrated stable catalytic performance. The two catalysts also showed major differences in product distribution, with SG catalyst giving much higher yields of hydrogen. Catalysts were characterized with temperature-programmed reduction (TPR), X-ray photoelectron spectroscopy (XPS), temperature-programmed oxidation (TPO), transmission electron microscopy (TEM), X-ray diffraction (XRD) and Raman spectroscopy. It was revealed that, with sol–gel preparation, highly dispersed small Ni crystallites are formed with a strong interaction with the support. This is shown to be important for coke suppression and catalyst stability.     

Hydrogen Production by Steam Reforming of Ethanol Over Mesoporous Ni–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZrO<Subscript>2</Subscript> Catalysts

This review paper reports the recent progress concerning the application of nickel–alumina–zirconia based catalysts to the ethanol steam reforming for hydrogen production. Several series of mesoporous nickel–alumina–zirconia based catalysts were prepared by an epoxide-initiated sol–gel method. The first series comprised Ni–Al₂O₃–ZrO₂ xerogel catalysts with diverse Zr/Al molar ratios. Chemical species maintained a well-dispersed state, while catalyst acidity decreased with increasing Zr/Al molar ratio. An optimal amount of Zr (Zr/Al molar ratio of 0.2) was required to achieve the highest hydrogen yield. In the second series, Ni–Al₂O₃–ZrO₂ xerogel catalysts with different Ni content were examined. Reducibility and nickel surface area of the catalysts could be modulated by changing nickel content. Ni–Al₂O₃–ZrO₂ catalyst with 15 wt% of nickel content showed the highest nickel surface area and the best catalytic performance. In the catalysts where copper was introduced as an additive (Cu–Ni–Al₂O₃–ZrO₂), it was found that nickel dispersion, nickel surface area, and ethanol adsorption capacity were enhanced at an appropriate amount of copper introduction, leading to a promising catalytic activity. Ni–Sr–Al₂O₃–ZrO₂ catalysts prepared by changing drying method were tested as well. Textural properties of Ni–Sr–Al₂O₃–ZrO₂ aerogel catalyst produced from supercritical drying were enhanced when compared to those of xerogel catalyst produced from conventional drying. Nickel dispersion and nickel surface area were higher on Ni–Sr–Al₂O₃–ZrO₂ aerogel catalyst, which led to higher hydrogen yield and catalyst stability over Ni–Sr–Al₂O₃–ZrO₂ aerogel catalyst.     

H2 Production via the Steam Reforming of Methanol Over NiAl-layered Double Hydroxide Derived Catalysts

This article reviews our recent results on the steam reforming of methanol over a series of NiAl-layered double hydroxide catalysts prepared by the co-precipitation method. The influence of calcination temperature, reaction temperature, pretreatment temperature and atmospheres, inorganic salt ions and steam to methanol ratio on the catalytic performance was studied. The major products for many of the catalysts were H₂, CO, CO₂ and CH₄. However, the product composition varies significantly with the experimental parameters and high selectivity for CO₂ and H₂ was observed under various conditions, showing the potential of Ni based catalysts for the production of highly pure hydrogen.     

Ni-based olivine-type catalysts and their application in hydrogen production via auto-thermal reforming of acetic acid

Olivine is abundant in the Earth’s upper mantle; it has applications in catalysts to enhance their stability in structures. The olivine-type catalysts were prepared by co-precipitation and hydrothermal synthesis and tested in the auto-thermal reforming (ATR) of acetic acid (AC), a model compound from bio-oil, for hydrogen production. In the meantime, the natural olivine impregnated with Ni was also tested. Characterisations of XRD, nitrogen physisorption, temperature-programmed reduction, and SEM-EDX were used to find the structure-reactivity relationship. The results indicate that the natural olivine produced a low H₂ yield close to 0.17 mole of H₂ per 1 mole of AC, while the olivine impregnated with Ni produced a H₂ yield of from 2.19 mole to 2.73 mole of H₂ per mole of AC. The olivine catalyst prepared by hydrothermal synthesis performed better in both activity and stability: the H₂ yield achieved 3.06 mole of H₂ per mole of AC and remained stable, which could be attributed to the higher surface area and stability with Ni inserted in the skeleton of olivine.     

Ni基催化剂催化燃油重整耦合选择性催化还原NOx反应

分别以La₂O₂CO₃, CeO₂, ZrO₂和Al₂O₃为载体, 采用浸渍法制备了Ni基重整催化剂, 并以正十二烷模拟车载燃油进行催化重整反应以同时制备小分子碳氢化合物(HCs)和H₂, 考察了其在4wt%Ag/Al₂O₃上选择性催化还原(HC-SCR)氮氧化物(NO_x)的性能. 采用N₂吸附-脱附、X射线粉末衍射、H₂程序升温还原和热重等手段对Ni基催化剂进行了表征. 结果表明, 随着重整催化剂氧化还原性能增强, 产物中H₂浓度增加, 可参与SCR反应的HCs含量减少, 从而导致重整-SCR耦合体系上NO_x净化活性温度窗口向低温移动, NO_x最高转化率降低. Ni/ZrO₂+Ag/Al₂O₃耦合体系中H₂/HCs符合SCR反应所需的最优比例, 在柴油车典型排气温度范围内表现出良好的NO_x净化能力. 同时, 在Ni/ZrO₂+Ag/Al₂O₃耦合体系上考察了其燃油重整-SCR的活性稳定性. 结果显示, 重整催化剂的耐久性有待进一步提高.     

Methane steam reforming over rhodium promoted Ni/Al2O3 catalysts

The effect of Rh addition upon catalyst characteristics and performance in methane steam reforming was investigated using Rh-promoted Ni/Al₂O₃ catalysts. The number of reduced metal atoms exposed on the surface increased for the Rh-promoted catalysts. Rh-promoted catalysts showed an increase in CH₄ reforming activity; however, constant turnover frequencies for promoted and unpromoted catalysts suggest that the increase in the number of metal surface atoms caused the activity enhancement. Rh also facilitated reduction of Ni/Al₂O₃.     

镍基催化剂上稻草水蒸气重整制富氢合成气

采用浸渍法制备了SiO₂, γ-Al₂O₃, CaO和TiO₂负载的Ni催化剂, 以及不同MgO含量的MgO-7.5%Ni/γ-Al₂O₃催化剂,利用X射线衍射和N₂吸附-脱附技术表征了催化剂的结构,在固定床反应器上评价了它们在稻草水蒸气催化重整制合成气反应中的催化性能,考察了反应条件对催化剂性能的影响.结果表明, 以γ-Al₂O₃为载体时Ni催化剂活性最高,其中7.5%Ni/γ-Al₂O₃催化剂的H₂收率可达1071.3ml/g,H₂:CO的体积比为1.4:1;同时,MgO的添加进一步提高了该催化剂的性能,当MgO含量为1.0%时,H₂收率可达1194.6ml/g,H₂:CO体积比可达3.9:1.可见MgO的加入促进了Ni基催化剂上稻草水蒸气催化重整制合成气反应的进行,同时使得合成气中CO发生水-汽转换反应,从而大大提高了合成气中H₂含量.     

Catalytic steam reforming of model compounds of biomass pyrolysis liquids in fluidized bed reactor with modified Ni/Al catalysts

Catalytic steam reforming of acetic acid and hydroxyacetone (acetol) as model compounds of the aqueous fraction of bio-oil (biomass derived pyrolysis liquids) was studied in fluidized bed reactor over Ni/Al catalysts modified with calcium or magnesium. Attrition tests showed that the use of small quantities of these promoters improved the mechanical strength of the reforming catalyst. An optimum Ca/Al molar ratio of 0.12 and a Mg/Al molar ratio of 0.26 leaded to attrition rates of 0.22 and 0.27 wt%/h, respectively. Steam reforming experiments were performed at 650 °C and a steam to carbon molar ratio (S/C) of 5.58. The promoted catalysts showed different acetic acid steam reforming activities depending on the Ca/Al or Mg/Al molar ratios. Magnesium modified catalysts with a Mg/Al molar ratios of 0.26 and 0.50 showed good performances with almost no activity loss with time in contrast to the calcium modified catalysts that showed higher CO and CH₄ yields. The addition of calcium generated a NiO phase with less interaction with the support. The highest H₂ yield and carbon conversion in acetic steam reforming were obtained by a magnesium promoted catalyst with a Mg/Al ratio of 0.26, while the nonpromoted Ni/Al catalyst showed the best performance in acetol steam reforming. Then, the nature of the organic compound influenced the performance of the different catalysts.     

Ru/Ni/MgAl<Subscript>2</Subscript>O<Subscript>4</Subscript> catalysts for steam reforming of methane: effects of Ru content on self-activation property

The effects of Ru on the self-reducibility of Ru-doped Ni/MgAl₂O₄ catalysts, which do not need pre-reduction treatment with H₂, were investigated in the steam reforming of methane (SRM). The Ru-promoted Ni/MgAl₂O₄ catalysts with various amounts of Ru (0–0.5 wt%) were prepared by stepwise impregnation and co-impregnation methods using hydrotalcite-like MgAl₂O₄ support. For comparison, Ru/MgAl₂O₄ catalysts with the same amount of Ru were also prepared by the impregnation method. The catalysts were characterized by the N₂-sorption, XRD, H₂-TPR, H₂-chemisorption, and XPS methods. Ni/MgAl₂O₄ catalyst in the presence of even the trace amount of Ru (Ru content ≥0.05 wt%) showed higher conversion without pre-reduction as compared to Ru/MgAl₂O₄ catalysts in SRM under the same conditions. The self-activation of Ru–Ni/MgAl₂O₄ catalysts is mainly attributed to the spillover of hydrogen, which is produced on Ru at first and then reduces NiO species under reaction conditions. Besides, Ru doping makes the reduction of NiO easier. The stepwise impregnated Ru/Ni/MgAl₂O₄ catalyst produced superior performance as compared to co-impregnated Ru–Ni/MgAl₂O₄ catalyst for SRM.     

Hydrogen Production by Catalytic Reforming of Liquid Hydrocarbons

In this review, we are reporting the catalytic reforming of liquid hydrocarbon fuels carried out in our research group, covering the catalytic reforming of iso-octane and toluene as surrogate of gasoline, gasoline fuel processor system and steam reforming of n-hexadecane and decahydronaphthalene, main constituents of diesel. The commercial ICI reforming catalyst is prone to be poisoned by sulfur contained in iso-octane. We investigated various supported transition metal formulations and developed Ni/Fe/MgO/Al₂O₃ (KIST-5) catalyst with prolonged catalytic stability (>760 h), higher activity and sulfur tolerance ability over commercial ICI and HT catalysts for ATR reaction of iso-octane. We found that the concentration of CO can be reduced to <1,800 ppm by the gasoline fuel processor system charged with KIST-5 reforming catalyst, commercial HTS catalyst and KIST Pt–Ni/CeO₂ LTS catalyst. The addition of Rh metal to spc-Ni/MgAl catalyst as promoter was found to be very effective in inhibiting the deactivation of spc-Ni/MgAl catalyst by sintering of reduced Ni metal at high temperature during steam reforming of n-hexadecane. A 0.3 wt% Rh loading on spc-Ni/MgAl catalyst was optimized to have the best performance for steam reforming of n-hexadecane among the prepared catalysts. The addition of Rh to spc-Ni/MgAl catalyst also restricted the deactivation of the catalyst due to carbon formation at high reaction temperature. In view point of prolonged stability and higher activity, these developed reforming catalysts have a good scope in the reforming process of gasoline and diesel for hydrogen station and fuel processor system applications.     

Ni-based catalyst derived from Ni/Mg/Al hydrotalcite-like compounds and its activity in the methanation of carbon monoxide

The supported Ni-based catalyst is widely used in the methanation process. Nevertheless, the major disadvantages of this catalyst are a poor behavior in the water-gas-shift (WGS) reaction and the deactivation at higher temperatures. A new kind of catalyst, nickel-containing oxides catalyst (NiMgAl), obtained from thermal treatment of hydrotalcite-like compounds (HTlcs) was prepared using the co-precipitation method. The performance of this catalyst was systematically investigated and compared with that of the Ni/Al₂O₃ catalyst. It was found that the NiMgAl catalyst shows an enhanced methanation activity compared to that of the Ni/Al₂O₃ catalyst and the former catalyst shows a better performance for the methanation especially at temperature over 550°C. Three NiMgAl catalysts with different nickel content were prepared and tested in the methanation operated at a GHSV of 15000 h^?1 and n(H₂)/n(CO) of 1.5. The results indicate that with the NiMg8 catalyst a higher activity and stability could be achieved than with the NiMg5 and NiMg6 samples, the effect mainly attributed to a higher extent of Ni dispersion was confirmed by XRD results.     

Autothermal Reforming of Methane over Ni Catalysts Supported on CuO-ZrO2-CeO2-Al2O3

Ni catalysts supported on various mixed oxides of Al2O3 with rare earth oxide and transitional metal oxides were synthesized. The studies focused on the measurement of the autothermal reforming of methane to hydrogen over Ni catalysts supported on the mixed oxide ZrxCe30-xAl70Oδ (x=5, 10, 15). The catalytic performance of Ni/Zr10Ce20Al70Oδ was better than that of other catalysts. XRD results showed that the addition of Zr to Ni/Ce30Al70Oδ prevented the formation of NiAl2O4 and facilitated the dispersion of NiO. Effects of CuO addition to Zr10Ce20Al70Oδ were also investigated. The activity of Ni catalyst supported on CuO-ZrO2-CeO2-Al2O3 was somewhat affected and the Ni/Cu5Zr10Ce20Al65Oδ showed the best catalytic performance with the highest CH4 conversion, yield of H2, selectivity for H2 and H2/CO production ratio in operation temperatures ranging from 650 to 750℃.     

SiO2和Al2O3负载的Ni基催化剂在甲烷干重整中的催化性能差异

CH₄与CO₂干重整反应对于环境保护和天然气资源的合理利用具有重要意义。SiO₂和Al₂O₃是适用于甲烷干重整反应的两种典型的催化剂载体。为了阐明这两种载体对催化剂性能的影响,本研究采用等体积浸渍法制备了Ni/Al₂O₃和Ni/SiO₂催化剂,并利用BET、TEM、H₂-TPR、XRD、TG和Raman等技术对还原和反应后的催化剂进行了表征。结果表明,由于载体的性质不同,Ni基催化剂在甲烷干重整中的催化性能也不同。Ni/SiO₂催化剂的初始活性较高,但由于其金属-载体相互作用较弱,催化稳定性较差,在800℃下反应15h其催化活性急剧下降;较弱的金属-载体相互作用使得Ni/SiO₂催化剂上的Ni颗粒较大,有利于积炭前驱物种的生成,导致催化剂快速失活。而对于Ni/Al₂O₃催化剂,金属-载体相互作用较强,Ni颗粒较小,但由于Ni与Al₂O₃生成了NiAl_xO_y物种,有效活性位减少,其催化活性相对较低,但催化稳定性较好,干重整反应进行50h其活性保持稳定;Ni与Al₂O₃之间较强的相互作用有利于形成小且稳定的Ni粒子,能减少积炭,因而具有优异的催化稳定性。     

Characterization of La-promoted Ni/Al2O3 catalysts for hydrogen production from glycerol dry reforming

In the current paper, dry (CO₂)-reforming of glycerol, a new reforming route, was carried out over alumina (Al₂O₃)-supported, non-promoted and lanthanum-promoted nickel (Ni) catalysts. Both sets of catalysts were synthesized via a wet co-impregnation procedure. Physicochemical characterization of the catalysts showed that the promoted catalyst possessed smaller metal crystallite size, hence higher metal dispersion compared to the virgin Ni/Al₂O₃ catalyst. This was also corroborated by the surface images captured by the FESEM analysis. From temperature-programmed calcination analysis, the derivative weight profiles revealed two peaks, which represent a water elimination peak at a temperature range of 373 to 473 K followed by nickel nitrate decomposition from 473 to 573 K. In addition, BET surface area measurements gave 85.0 m²·g⁻¹ for the non-promoted Ni catalyst, whilst the promoted catalysts showed an average of 1% to 6% improvement depending on the La loadings. Significantly, reaction studies at 873 K showed that glycerol dry reforming successfully produced H₂. The 2%La-Ni/Al₂O₃ catalyst, which possessed the largest BET surface area, gave an optimum H₂ generation (9.70%) at a glycerol conversion of 24.5%.     

Hydrogen Production From Crude Bio-oil and Biomass Char by Electrochemical Catalytic Reforming

We reports an efficient approach for production of hydrogen from crude bio-oil and biomass char in the dual fixed-bed system by using the electrochemical catalytic reforming method. The maximal absolute hydrogen yield reached 110.9 g H₂/kg dry biomass. The product gas was a mixed gas containing 72%H₂, 26%CO₂, 1.9%CO, and a trace amount of CH₄. It was observed that adding biomass char (a by-product of pyrolysis of biomass) could remarkably increase the absolute H₂ yield (about 20%-50%). The higher reforming temperature could enhance the steam reforming reaction of organic compounds in crude bio-oil and the reaction of CO and H₂O. In addition, the CuZn-Al₂O₃ catalyst in the water-gas shift bed could also increase the absolute H₂ yield via shifting CO to CO₂.