Effects of coating amount and particle concentration on the impact toughness of polypropylene/CaCO3 nanocomposites

The effects of the coating amount of surfactant and the particle concentration on the impact strength of polypropylene (PP)/CaCO₃ nanocomposites were investigated. Nanocomposites prepared with monolayer-coated CaCO₃ nanoparticles had the best mechanical properties, including Young’s modulus, tensile yield stress and impact strength because of the good dispersion of the nanoparticles in the polymer matrix. In addition, the good dispersibility of the monolayer-coated nanoparticles allowed us to study the effects of particle concentration on the impact strength of the nanocomposites. H-PP and E-PP, which were the low and high molecular weight PPs, respectively, were used as polymer matrices. Critical particle concentrations of 10 and 25 wt% corresponding to an abrupt increase in the impact toughness were determined for the E-PP and H-PP nanocomposites, respectively. Good particle dispersion in a polymer matrix is the prerequisite for the calculation of the critical ligament thickness using the critical particle concentration. We propose that the observed critical ligament thickness actually corresponds to the critical thickness at which the plane-strain to plane-stress transition occurs. In addition, the critical ligament thickness of a nanocomposite depends on the properties of the polymer matrix, such as molecular weight, even for a given type of polymer.     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

Crystallization,mechanical, and fracture behaviors of spherical alumina‐filled polypropylene nanocomposites

The objectives of this paper are to study the crystallization behavior and fracture characteristics of spherical alumina (Al₂O₃) nanoparticle‐filled polypropylene (PP) composites. Nanocomposites containing 1.5–5.0 wt % of the Al₂O₃ nanoparticles (pretreated with silane coupling agent) were prepared for this investigation. Wide angle X‐ray diffraction (WAXD) results show that a small amount of β‐crystal of PP forms after adding the Al₂O₃ nanoparticles. According to differential scanning calorimetric (DSC) and optical microscopy (OM) measurements, the Al₂O₃ nanoparticles make PP spherulite size reduced and crystallization temperature of PP enhanced, by acting as effective nucleating agents. However, there are no obvious differences in the crystallinity for the virgin PP and the Al₂O₃/PP nanocomposites. Tensile test shows that both the Young's modulus and the yield strength of the Al₂O₃/PP nanocomposites increase with the particle content increasing, suggesting that the interfacial interaction between the nanoparticles and PP matrix is relatively strong. Under quasi‐static loading rate, the fracture toughness (K_IC) of the Al₂O₃/PP nanocomposites was found to be insensitive to nanoparticle content. Under impact loading rate, the Izod impact strength and the impact fracture toughness (G_c) indicate that the impact fracture toughness increases initially with the addition of 1.5 wt % of the Al₂O₃ nanofillers into the PP matrix. However, with the further addition of up to 3.0 and 5.0 wt % nanoparticles, both the Izod impact strength and impact G_c change very little. By observing the single‐edge‐double‐notch (SEDN) specimens with optical microscopy after four point bending (4PB) tests, it was found that numerous crazes and microcracks form around the subcritical crack tip, indicating that crazing and microcracking are the dominant fracture mechanisms. Scanning electron microscopy (SEM) observation confirms this result. In addition, when the strain rate of 4PB tests was increased, some wave‐like branches were formed along the fractured edge for the Al₂O₃/PP nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3652–3664, 2005     

Synthesis,Characterization and Properties of (Vinyl Triethoxy Silane-grafted PP)/Silica Nanocomposites

A new route has been developed to produce PP/silica nanocomposites starting from porous PP reactor powder and making use of sol-gel chemistry. Silica-like, nano-sized particles were prepared in the pores of the PP reactor powder with a controlled degree of adhesion between PP and silica. Magic-angle spinning (MAS) ²⁹Si NMR spectra showed that the chemical building blocks of the silica-like clusters are of Q³ and Q⁴-type. For (vinyl triethoxy silane (VTES)-grafted PP)/silica nanocomposites, VTES was grafted via solid-state modification (SSM) in porous PP particles. Subsequently, silica particles were prepared by sol-gel technology in the VTES-grafted PP. MAS ²⁹Si NMR and FT-IR spectroscopy showed that the grafted VTES becomes part of the in-situ formed silica particles. The study on the mechanical properties of (VTES-grafted PP)/silica nanocomposites showed that the silica particles improved the impact toughness of PP by a factor of 2, when there is no chemical interaction between the particles and the matrix, while for (VTES-grafted PP)/silica nanocomposites the impact toughness decreased. This indicates that chemical bonding between the filler particles and the PP-matrix results in brittle failure and supports the hypothesis that debonding is necessary for improving the impact toughness of PP with inorganic fillers.     

Nano-silica and SiO2/CaCO3 nanocomposite prepared from semi-burned rice straw ash as modified papermaking fillers

Silica (SiO₂) nanoparticles and silica/calcium carbonate (SiO₂/CaCO₃) core–shell nanocomposites were prepared by sol–gel technique as fillers for papermaking application. Semi-burned rice straw ash (SBRSA), as waste material, was used to prepare the targeted fillers. Preparation of SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites was carried out using Na₂SiO₃ solution that was prepared from SBRSA and CaCO₃ nanoparticles of 30–70 nm. The targeted SiO₂/CaCO₃ nanocomposites were prepared with different molar ratio of SiO₂:CaCO₃ 1:15, 1:10 and 1:5. The percentage of silica increased from 62.5% to 82.9% by thermal treatment of SBRSA at 800 °C for 2 h. The prepared SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites were characterized by using XRD, XRF, TEM, FT-IR and Zeta potential. The results indicate that a pure semi-crystalline SiO₂ nanoparticle and semi-crystalline shell of SiO₂ coated CaCO₃ core particles were produced. The work extended also to investigate the effect of the prepared fillers on physical, mechanical and optical properties of paper.Application of the prepared SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites improved the optical properties of paper (brightness, whiteness and opacity) but it slightly reduced the mechanical properties when compared to commercial precipitated CaCO₃ (PCC) filler.The results showed that the retention of SiO₂ nano-particles was highly increased. The retention of the prepared nanocomposites increased along with increasing of SiO₂:CaCO₃ molar ratio.     

Thermal stability and UV-shielding properties of polymethyl methacrylate and polystyrene modified with calcium carbonate nanoparticles

The influences of nanosized CaCO₃ on the thermal and optical properties embedded in poly(methyl methacrylate) (PMMA) and polystyrene (PS) were investigated. Calcium carbonate nanoparticles were synthesized by in situ deposition technique, and its nano size (32–35 nm) was confirmed by scanning electron microscope (SEM) and X-ray studies. Nanocomposites samples of PMMA/CaCO₃ and PS/CaCO₃ were prepared with different filler loading (0–4 wt%) of CaCO₃ nanoparticles by solution mixing technique. The Fourier transform infrared analysis confirmed that CaCO₃ nanoparticles were present in the polymers matrices. The morphology and elemental composition of nanocomposites were evaluated by SEM and energy dispersive X-ray spectroscopy. The thermal properties of nanocomposites were characterized by differential scanning calorimetric, thermogravimetric, and differential thermogravimetry analysis, and the results indicate that the incorporation of CaCO₃ nanoparticles could significantly improve the thermal properties of PMMA/CaCO₃ and PS/CaCO₃ nanocomposites. The glass transition temperature (T _g ) and decomposition temperature (T _d ) of nanocomposites with 4 wt% of CaCO₃ nanoparticles were increased by 30 and 24 K in case of PMMA/CaCO₃ and 32  and 15 K in the case of PS/CaCO₃ nanocomposites, respectively. The obtained transparent nanocomposites films were characterized using UV–Vis spectrophotometer which shows the transparencies of nanocomposites are almost maintained in visible region while the intensity of absorption band in ultraviolet (UV) region is increased with CaCO₃ nanoparticles contents and these composites particles could enhance the UV-shielding properties of polymers.     

Effects of coupling agents on mechanical and morphological behavior of the PP/HDPE blend with two different CaCO3

The main purpose of incorporating fillers, such as calcium carbonate, into blends of polyolefins is to decrease costs and change tensile and impact properties. Structural differences between both components give rise to the formation of large filler agglomerates in the polymer matrix, which influence the mechanical response of the material. Therefore, the coupling agents of the Lica 12 type at various concentrations was used to facilitate the link between filler and matrix (the latter consisting of PP/HDPE 80/20 wt). Filler was added to the PP/HDPE blend at a 30 wt.% concentration. Two types of calcium carbonate (CaCO₃) were used. These have different average sizes (3.0 and 1.8 μm) which were determined by means of laser diffraction techniques. In addition other coupling agents of the titanate type, such as Lica 09, Lica 01, zirconates ZN 12, and a 1:1 mixture of Lica 12 and Lica 01, were used. This study clearly demonstrated that the addition of the coupling agent to CaCO₃ modifies the mechanical properties of the PP/HDPE/CaCO₃ composites. Values of the mechanical properties indicate that due to its characteristics, each coupling agent gives rise to increases in a particular mechanical property. In the case of Lica 01 an increase was verified in Young’s modulus at 0.7 wt.% and in elongation at break at both concentrations (0.3 and 0.7 wt.%), whereas ZN 12 brought about an increase in elongation at break. The 1:1 mixture of Lica 12 and Lica 01 caused impact resistance of the blend of PP/HDPE with CaCO₃ to increase considerably.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.     

Depth-Dependent Indentation Microhardness Studies of Different Polymer Nanocomposites

Continuous depth sensing indentation microhardness measurements were performed to investigate the effect of filler content and dimensionality on the mechanical behaviour of different polymer nanocomposites. In 1D filler reinforced nanocomposites (such as PP/MWCNT system), both the hardness and the indentation modulus were found to appreciably increase up to a filler weight fraction of 1.6 wt.-%. Further addition of the filler changed the properties only insignificantly. In the nanocomposites with 2D filler (such as in PA6/LS) both the hardness and the indentation modulus increase notably with the addition of the filler and showed intense plasticity. In the investigated systems and composition range, the 3D filler (such as PP/OS2) showed no reinforcing effect at all. In was concluded that the 1D and 2D nanofillers play much more effective reinforcing role to improve the mechanical properties than the 3D fillers.     

Effects of inorganic nanofillers on the thermal degradation and UV-absorbance properties of polyvinyl acetate

The effects of calcium carbonate (CaCO₃) and calcium sulfate (CaSO₄) nanoparticles on the thermal and UV-absorbing properties of polyvinyl acetate (PVAc) were analyzed in this study. Nanoparticles of CaCO₃ and CaSO₄ were synthesized by in situ deposition technique. The size and shape of nanoparticles were recognized by X-ray diffraction and scanning electron microscope (SEM) analyses which confirmed that the particle was having a diameter of 25–33 nm. In this technique, the surface modification of nanoparticles was done by non-ionic polymeric surfactant. PVAc/CaCO₃ and PVAc/CaSO₄ nanocomposites film samples with an average thickness of 30 µm and in the mass ratio of nanoparticles (0–4% (w/w)) were prepared by solution mixing technique. Chemical, structural, and elemental characterizations of nanocomposites were done by, fourier transform infrared, SEM, and energy dispersive X-ray spectroscopy analyses, respectively. Thermal properties of pure polymer and nanocomposites were characterized through differential scanning calorimetric, thermogravimetric, and differential thermogravimetry techniques. The glass transition temperature of nanocomposites increases with increase in content of nanoparticles. It may be due to the interaction between inorganic and organic components. The thermogravimetric analysis results indicate that the thermal degradation temperatures of nanocomposites were enhanced upon the addition of nanosized inorganic fillers. The thermal results show that PVAc/CaSO₄ nanocomposites were more thermally stable than PVAc/CaCO₃ nanocomposites. The addition of nanoparticles affects degradation mechanism and consequently improves thermal stability of PVAc. The reduction of polymer chain mobility and the tendency of nanoparticles to eliminate free radicals were the principal effects responsible for these enhancements. The ultraviolet–visible (UV–Vis) absorbance spectra of PVAc and its nanocomposites films show that the intensity of absorbance increases with increasing filling content, suggesting that nanocomposites films have greater UV-shielding property.     

ENHANCED MECHANICAL PROPERTIES OF POLYPROPYLENE/SILICA NANOCOMPOSITES WITH SURFACE MODIFICATION OF NANO-SILICA VIA IN SITU COPOLYMERIZATION OF METHYL METHACRYLATE AND BUTYL ACRYLATE

Nano-sized silica particles were modified with methacryloxy-propyltrimethoxysilane(MPS) followed by in situ copolymerization of methyl methacrylate(MMA) and butyl acrylate(BA).These modified nanoparticles were compounded with polypropylene(PP) to prepare PP/silica nanocomposites.PMMA grafted on nano-silica enhances the dispersion of the nanoparticles and interfacial adhesion,decreases the size of PP spherulites in nanocomposites and leads to increasing the Young's modulus and toughness of PP/silica nanoc...     

The effects of surface treated carbon fibers and CaCO<Subscript>3</Subscript> nanoparticles inclusions on the mechanical performances of PA6/ABS-based composites

The mechanical and morphological characteristics of PA6/ABS (60/40)-based hybrid composite containing HNO₃-treated short carbon fibers (HSCF) and CaCO₃ nanoparticles have been experimentally studied. A counter-rotating twin-screw extruder and an injection molding machine were employed to produce different samples containing 10 wt % of HSCF and 0, 2, 5 and 8 wt % of CaCO₃ nanoparticles. The SEM observations indicated high-quality adhesion between HNO₃-surface treated carbon fibers and PA6/ABS polymer matrix. In addition, the morphological studies showed that the inclusion of CaCO₃ nanoparticles caused a significant effect on the ABS particle dispersion in PA6/ABS matrix. The mechanical properties assessments revealed that the incorporation of 10 wt % HSCF into the PA6/ABS can significantly improve tensile strength (82%), tensile modulus (107%), flexural strength (98%), flexural modulus (104%) and impact resistance (24%). The inclusion of CaCO₃ nanoparticles, in the presence of 10 wt % HSCF, led to the noticeable improvements of tensile strength (128% for 2 wt % CaCO₃), tensile modulus (199% for 5 wt % CaCO₃), flexural strength (146% for 5 wt % CaCO₃), flexural modulus (204% for 5 wt % CaCO₃) and impact resistance (46% for 2 wt % CaCO₃). The surface treatment of carbon fibers, dispersion conditions of nanoparticles and ABS phase in polymeric matrix were found to be the major important factors affecting the mechanical properties.     

Toughness mechanism in polypropylene composites: Polypropylene toughened with elastomer and calcium carbonate

Polypropylene (PP) was modified with elastomer or CaCO₃ particles of two different sizes (1 μm and 50 nm) in various volume fractions. The dispersion morphology and mechanical properties of the two systems were investigated as functions of the particle size and volume fraction of the modifier. The brittle‐to‐tough transition occurred when the matrix ligament thickness was less than the critical ligament thickness, which was about 0.1 μm for the PP used here, being independent of the type of modifier. At the same matrix ligament thickness, the improvement of the toughness was obviously higher with the elastomer rather than with CaCO₃, but adding CaCO₃ increased the modulus of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1656–1662, 2004     

Novel synthesis of nano‐calcium carbonate (CaCO3)/polystyrene (PS) core–shell nanoparticles by atomized microemulsion technique and its effect on properties of polypropylene (PP) composites

Calcium carbonate (CaCO₃)/polystyrene (PS) nanoparticles (<100 nm) with core–shell structure were synthesized by atomized microemulsion technique. The polymer chains were anchored onto the surface of nano‐CaCO₃ through triethoxyvinyl silane (TEVS) as a coupling agent. Ammonium persulfate (APS), sodium dodecyl sulfate (SDS) and n‐pentanol were used as initiator, surfactant, and cosurfactant, respectively. Polymerization mechanism of core–shell latex particles was discussed. Encapsulation of nano‐CaCO₃ by PS was confirmed by using transmission electron microscope (TEM). Grafting percentage of core–shell particles was investigated by Thermogravimetric Analyzer (TGA). Nano‐CaCO₃/PS core–shell particles were characterized by Fourier transform infrared (FTIR) spectrophotometer and differential scanning calorimeter (DSC). The results of FTIR revealed existence of a strong interaction at the interface of nano‐CaCO₃ particle and PS, which implies that the polymer chains were successfully grafted onto the surface of nano‐CaCO₃ particle through the link of the coupling agent. In addition, TGA and DSC results indicated an enhancement of thermal stability of core–shell materials compared with the pure nano‐PS. Nano‐CaCO₃/PS particles were blended with polypropylene (PP) matrix on Brabender Plastograph by melt process with different wt% of loading (i.e. 0.1–1 wt%). The interfacial adhesion between nano‐CaCO₃ particles and PP matrix was significantly improved when the nano‐CaCO3 particles were grafted with PS, which led to increased thermal, rheological, and mechanical properties of (nano‐CaCO₃/PS)/PP composites. Scanning electron microscope (SEM) and atomic force microscope (AFM) images showed a perfect dispersion of the nano‐CaCO₃ particles in PP matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Preparation of Isotactic Polypropylene/Organoclay Nanocomposites by Solution Mixing Methodology: Structure and Properties Relationships

Isotactic Polypropylene (iPP) based nanocomposites filled with organo-clay nanoparticles were prepared and the relationships between their structure and properties were investigated. Modified C₁₆-C₁₈ smectite clay nanoparticles were used in order to promote matrix/filler compatibilization and to improve interfacial adhesion. X-Ray analysis performed on the nanocomposites demonstrated that at low organo-clay content (1 and 3% by weight) a nanostructure has been obtained, while in presence of 5% by weight of organoclay cluster regions have been formed. Mechanical tests showed that the elastic modulus increases of about 20% compared to the neat polymeric matrix value when 1 and 3% of nanofiller is added.     

iPP Based Nanocomposites Filled with Calcium Carbonate Nanoparticles: Structure/Properties Relationships

Isotactic polypropylene (iPP) based nanocomposites filled with calcium carbonate nanoparticles (CaCO₃) were prepared by melt mixing and structure-properties relationships of the nanomaterials were studied. Elongated CaCO₃ nanopowders coated with two different coating agents, polypropylene-maleic anhydride graft copolymer (iPP-g-MA) and fatty acids (FA), were tested as nanoreinforced phases. The influence of surface treatment of the nanoparticles on the polymer/nanofillers interfacial adhesion and on the final materials properties was investigated. Morphological analysis showed that the selected coating agents induce different iPP/nanofiller adhesion degrees. Young's modulus increases as a function of the nanoparticles content and the coating agent nature. Finally, all the prepared nanocomposites showed a significant improvement of iPP barrier properties either to oxygen or to carbon dioxide.     

Synergistically toughening high‐density polyethylene with calcium carbonate and elastomer

The microstructure, impact strength, and rheological properties of blends consisting of high‐density polyethylene (HDPE) and maleated poly (ethylene‐octene) (POEg) and/or calcium carbonate (CaCO₃) were investigated. The improvement of impact strength of HDPE/POEg was limited due to the high miscibility between them. The introduction of CaCO₃ had a negative impact on the toughness of the matrix because of the poor interfacial adhesion. In ternary blends of HDPE/POEg/CaCO₃, an elastomer layer was formed around CaCO₃ particles due to the strong interaction between POEg and CaCO₃, which improves the HDPE‐CaCO₃ interfacial strength and the toughness of the blends. A significant enhancement of dynamic viscosity, storage modulus, and the low‐shear viscosity were observed as the results of the high miscibility of HDPE with POEg and strong interaction between POEg and CaCO₃. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3213–3221, 2005     

Reinforcement of recycled PP polymers by nanoparticles incorporation

Recycling process seems to be the most efficient way to reduce ecological impacts of used polymers. Nevertheless, the properties of the recycled PP polymer are proved to be insufficient during its reuse, particularly with regard to its thermo-mechanical and rheological behaviors. The incorporation of nanoparticles as fillers into polymer matrix seems to be one of the most successful solutions to upgrade recycled PP polymer. This paper presents an overview on the application of different nanofillers such as clay, calcium carbonate (CaCO₃), Silica (SiO₂), Zinc Oxide (ZnO), carbon black (CB), carbon nanotubes (CNT), antioxidizers and others into recycled PP matrix. Literature works on the effects of nanofillers on obtained nanocomposites are extensively studied. The first section deals with PP recycling and its impact on thermal, mechanical and rheological properties of the polymer. Then, the second part summarizes recent studies on the effects of nanoparticles incorporation on thermo-mechanical and rheological properties of recycled PP. Finally, recyclability of PP-based nanocomposites is discussed.     

Influence of CaCO<Subscript>3</Subscript> nanoparticles shape on thermal and crystallization behavior of isotactic polypropylene based nanocomposites

Summary The influence of calcium carbonate nanoparticles with different shapes (spherical and elongated) on the thermal properties and crystallization behavior of isotactic polypropylene was investigated. CaCO₃ nanoparticles were covered by an appropriate coating agent to improve the interfacial adhesion between the filler and the polyolefin matrix. The nanocomposites were prepared by melt mixing and subsequent compression molding. A remarkable effect of CaCO₃ on the thermal properties of iPP was observed. Moreover, the analysis of crystallization kinetics showed that CaCO₃ nanopowder coated with PP-MA are efficient nucleating agents for iPP, and the overall crystallization rate results higher than plain iPP.     

Natural photo-aging degradation of polypropylene nanocomposites

The natural photo-aging degradation of polypropylene (PP), PP/CaCO₃ and PP/SiO₂ nanocomposites were studied outdoor for up to 88 days. The chemical structure characterized by Fourier transform infrared spectroscopy (FTIR) and pyrolysis gas chromatography-mass spectroscopy (PGC-MS) showed that PP nanocomposites are much more susceptible to photo-degradation than unfilled PP. And the oxidation rate is faster with more filler amount. There are lots of chain scissions happened in PP nanocomposites, accompanied with the formation of ketone, alcohol, ester and unsaturated double bond. This severe chain scission led to great decrease of M_n and M_w, and the consequent small fragments would re-crystallize and increase the crystallinity of the nanocomposites. However, these effects do not relate to the ultraviolet character of the two nano fillers.